Project Track Record

Transcription

1 Project Track Record

2 INTRODUCTION SPT Offshore SPT Offshore is the leading offshore contractor for suction pile anchors and foundations. SPT undertakes and manages EPCI project worldwide from suction pile anchors for moorings and pipelay startup, suction pile foundations of jackets and subsea structures to complete Self Installing Platforms (SIPs), Self Installing Monopiles (SIMs) for platform extensions and Suction Installed Wind Turbines (SIWTs). Furthermore, SPT Offshore provides suction piles, Suction Pile Clusters (SPC) and Suction Embedded Anchors (SEA) for the mooring of floating units (FPSOs, MOPUs, buoys, FSUs, etc), subsea structures and subsea pipelines. Our scope covers pre-feed concept studies, FEED studies, detailed design, fabrication, transportation and offshore installation. Our design staff includes pre-dominantly MSc. level engineers including the geotechnical, structural, naval and marine disciplines. Our operational staff is very experienced in order to ensure that the offshore activities are performed safely and efficiently. This project track record highlights several of our projects in the following categories: Self Installing Platforms (SIP1 and SIP2) Self Installing Monopiles (SIM) Suction Installed Wind Turbines (SIWT) Jackets with suction pile foundations Suction piles for moorings Suction piles for pipelay startup and SCR anchoring Suction piles for the foundation of subsea structures A complete list of all projects by SPT Offshore can be found at the end of this track record. 2

3 Aberdeen Offshore Windfarm Jackets with suction pile foundations Boskalis Offshore Year completed 2018 UK North Sea SPT achievements Detailed design of 4 different suction pile jacket foundations Basic design of 2 different suction pile jackets Installation of 11 suction pile jacket foundations 3x suction piles of 9.5m x 7.5m deep Jacket weight 1350 t 9x 8.4 MW and 2x 8.8 MW Vestas WTG loose to very dense sand overlaying soft to very stiff clay overlaying bedrock 19m to 32m Installation of suction bucket jacket foundation in 55 minutes to 3 hours Average on-site installation time of 15 hours Verticality 0.01 deg 3

4 Wintershall L6-B Minimum Facility (SIP1) Self Installing Platforms (SIP1 and SIP2) Scaldis Salvage and Marine Contractors NV Year completed 2014 North Sea Dutch sector block L6 Concept design of platform transport & installation Design and engineering of the suction piles Installation of suction piles 3x suction piles of 10m OD x 10m deep Topsides weight 100t Jacket including suction piles weight 1,000t Layered sandy & silty soils with clay bands 35m SPT achievements Mobilization, installation and demobilization in only three days Verticality within 0.01 deg First of its kind one piece transportation and installation Ithaca Energy Jacky (SIP1) HSM Offshore Year completed UK North Sea, Beatrice area SPT achievements Detailed design suction pile foundation Fabrication of suction piles Installation of SIP1 tripod suction pile foundation 3x suction piles of 10m OD x 7.5m deep Topsides weight 800t Substructure including suction piles weight 1,150t Sand with cobbles 45m EPCI schedule of 9 months met Jacket docked over an existing well 4

5 Centrica F3-FA (SIP2) Self Installing Platforms (SIP1 and SIP2) Heerema Fabrication Group Year completed 2010 Dutch sector North Sea F3-FA field Transport from Flushing to F3FA site & offshore installation SIP2 self installing platform Detailed design suction piles Fabrication of suction piles Detailed design grillage and seafastening Fabrication of seafastening beams Fabrication of deck cantilever beams Marine design and model testing at test basin MARIN 4 x suction piles of 15m OD x 13m deep Topsides weight 4,500t Substructure including suction piles weight 5,500t Grillage 600t and seafastening 100t Dense to very dense sands 41m SPT achievements Successful execution of a Scope of Work with a total contract value of 26 million EUR Re-usable concept for short life of field of 7 years 18 months EPCI contract schedule Offshore installation in only 52 hours Concept insensitive to weather downtime and weight growth 5

6 ConocoPhillips Calder (SIP2) Self Installing Platforms (SIP1 and SIP2) Genesis Oil & Gas Consultants Year completed 2002 East Irish Sea, UKCS SPT achievements Design of suction pile foundation Fabrication of 4 suction piles Marine design and preparation of transport and installation procedures Transportation and installation of complete SIP2 platform 4x suction piles of 9m OD x 5.75m length Topsides weight of 700t Substructure including suction pile weight 1,200t Loose to very dense sands 30m + 9m tide EPCI schedule of 9 months met Installation of suction piles in gravel layered soil ConocoPhillips Millom West (SIP2) Genesis Oil & Gas Consultants Year completed 2000 East Irish Sea Suction pile foundation design Marine design and T&I procedures Suction pile installation services 4x suction piles of 7m OD x 9m deep Topsides weight: 400 mt Substructure including suction piles weight: 1,100 mt Loose to very dense sands 29m 6

7 Shell Riser Access Tower (SIM) Self Installing Monopiles (SIM) ALE Heavylift Year completed 2011 K15 Dutch North Sea Suction pile installation engineering Suction pile installations services ROV services Positioning services 4x suction piles 7.5m OD x 7m deep Monopod and topsides weight 350mT Sands 30m Jackets with suction pile foundations Talisman Malaysia Bunga Raya (SIM) Talisman Year completed 2006 Malaysia SPT achievements Design of monopods and suction pile foundations Marine design and transport and installation engineering Installation of 2 SIMs Suction piles of 7m OD x 8m deep Monopod weight 150t Topsides weight 1,500t on two monopod Clayey soils 55m Cost efficient and low impact platform extension founded on 2 suction pile based monopods EPCI schedule in 4 months met No driving required next to an operational platform 7

8 Moheskhali Floating LNG Subsea Structures Jumbo Offshore Year completed 2018 Offshore Bangladesh SPT achievements Engineering and suction services for installation of 9 subsea structures Detailed design and fabrication adapter frames for suction installations 8x suction piles of 9m OD x 10m deep 1x PLEM, dimensions 7m width x 14m length Layered soils 36m Suction installation of only 1,5 hour per pile Structures successfully installed without the need for ROV interventions Gaz de France Q13-A Platform Seaway Heavy Lifting Year completed 2013 North Sea, Dutch Sector SPT achievements Detailed design suction pile foundation Installation of suction pile foundation 4x suction piles of 7.0m x 7.4m deep Jacket weight 1300t Topsides weight 1700 Dense to very dense sand 20m Installation of suction bucket foundation in 2.5 hours Vertically within 0.65 deg Installed over an existing well 8

9 Dogger Bank Met Mast Removal Self Installing Platforms (SIP1 and SIP2) Ardent Global Year completed 2017 UK Sector North Sea Dogger Bank Engineering and subsea services for removal two (2) mono bucket met masts (East & West) Detailed design and fabrication of mono bucket Interface Frame 2x mono buckets, each 15m OD x7m deep mono buckets weigth 370t each Sand (East) and clay (West) 25m SPT achievements Custom made interface frame designed & fabricated by SPT High capacity suction pumps proven to be compatible for alternative suction pile interfaces Pressure-controlled operations with 0.1 bar accuracy by the SPT pumps After 4 years of service life, each bucket swiftly pressed out of seabed in only 3.5 hours CLP Met Mast (SIP1) COOEC Year completed 2012 Hong Kong, South China Sea SPT achievements Detailed design suction pile foundation Installation of SIP1 suction pile foundation 3x suction piles of 7m OD x 12m deep Soft clay and medium dense sand 30m Verticality of the structure within 0.12 deg Installation of suction pile foundation in 1 hour 9

10 DONG Borkum Riffgrund Wind Turbine (BKR01-SBJ) Jackets with suction pile foundation DONG Year completed 2014 German North Sea Installation Engineering Offshore installation of suction bucket jacket 3x suction piles of 8m OD x 8m deep Jacket 600t 3.6 MW SIEMENS Wind Turbine Dense Sands 25m SPT achievements First wind turbine jacket founded on suction piles installed worldwide Approval of German BSH Successful installation through anti-scour preinstalled filter layer Statoil Dudgeon Substation SLP Sembmarine Year completed 2016 UK North Sea Detailed design suction pile foundation Fabrication of suction pile foundation Installation of suction pile foundation 4x suction piles of 9m OD x 6m deep Jacket weight 900t Topsides weight 2,000t Dense sand to stiff clay 23m SPT achievements Installation of suction pile foundation in 2.5 hours Verticality of 0.01 deg 10

11 Ophir Wellhead Platform Jackets with suction pile foundations Muhibbah Engineering (M) Bhd. Year completed 2017 Block PM-315, Malaysia Basic and detailed design suction pile foundation Basic design of jacket T&I engineering Transportation of jacket and topsides from Port Klang to PM-315 site Offshore installation of jacket and topsides 3 x suction piles of 6m OD x 14m deep Topsides weight 350t Jacket weight 1,100t Very soft to stiff clay 73m SPT achievements Complete offshore installation campaign within only 3 days Jacket installation within 24 hours Jacket vertically within 0.2 degrees Succesfull project execution within schedule and budget 11

12 AOWF suction bucket tests Jackets with suction pile foundations Boskalis Offshore Ltd. Year completed 2016 Aberdeen Offshore Wind Farm, Schotland Phase 1: small scale bucket tests Convert SPT s start-up pile into a Small Scale Bucket (SSB) Add pressure sensors along the SSB shaft and water injection system at the pile tip Perform suction installation and retrieval tests on seven (7) WTG locations Analyze results to feed into suction bucket jacket foundation design Phase 2: full scale bucket tests Design and fabricate a full scale bucket (FSB) similar to the intendend WTG foundations Add pressure sensors along the FSB shaft and waterinjection system at the pile tip Perform suction installation and retrieval tests on eight (8) WTG locations Analyze results to de-risk the suction bucket jacket foundation installation Phase 1: SAPS-003 remotely operated hydraulic suction pump unit and lifting tool Phase 2: SAPS-007 remotely operated electrical suction pump unit Sand and clay m SPT achievements Modification of DNV correlation factors for in-situ soil conditions Confirm applicability of mitigating measures 12

13 Wintershall Multi Purpose Platform (3x) Jackets with suction pile foundations Wintershall Year completed 2013, 2001, 2000, 1997 North Sea Dutch sector P2 and P6 SPT achievements Installation of the suction pile foundations for 3 MPPs Relocation of 3 MPPs in 2000, 2001, x suction piles of 9m OD x 9m deep Topsides weight of 2,200t Substructure including suction pile weight 1,000t Sandy and occasional clayey soils 25m-30m All 3 platforms relocated without port call Relocation (de-installation and reinstallation) of each platform in only 3 days Global Tech 1 Transformer Substation Keppel Verolme Year completed 2013 North Sea German Bight Preparation and review of platform T&I procedures Geotechnical design suction piles Installation engineering for installation of suction piles Provision of construction crew on vessel Installation of suction piles 4 x suction piles of 11m OD x 9.5m deep Topsides weight 4,850t Substructure including suction piles weight 3,900t Dense sands 40m SPT achievements First suction pile foundation in the German sector approved by BSH 13

14 PEMEX Bridge Support Structure Jackets with suction pile foundations Nuvoil Year completed 2016 Sonda de Campeche, Gulf of Mexico SPT achievements Installation suction pile foundation 3x suction piles of 5m OD x 15.3m deep Jacket weight 300t Bridge weight 300t Soft clay and medium dense sand 43m Installation of suction pile foundation in 2 hours Verticality of 0.01 deg Allseas Pioneering Spirit Test Frame Allseas Year completed 2016 K13, Dutch North Sea Detailed design suction pile foundation Fabrication suction pile foundation Installation suction pile foundation 4x suction piles 9m OD x 8.5m deep Jacket weight 1,600t Ballast tanks, including ballast water weight 4,300t Dense to very dense sand 27m 14

15 Talisman Bunga Raya Subsea Jacket Jackets with suction pile foundations Talisman Year completed 2003 Offshore Malaysia Design of suction pile foundation Marine design verification Installation procedures Installation of free floating jacket suction pile foundation 4x suction pile 8.5m OD x 9m deep Jacket weight 1,700t Firm clays 53m SPT achievements Application of SPT Offshore s patented technology buoyancy in suction piles, making a platform wet tow feasible Chevron North Nemba Flare Jacket Subsea7 Year completed 1999 West Africa Angola Design of suction pile foundation Fabrication of suction piles Suction pile installation services 3x suction pile 5m OD x 5.5m deep Jacket weight 650t Soft clays 120m SPT achievements Jacket installation in 24 hours, including wet upending, set down and suction pile installation Verticality of the structure within 0.25 deg 15

16 EON Huntington FPSO Suction piles for moorings Sevan Marine Year completed 2012 UK Central North Sea Installation engineering for loadout, handling and installation of suction pile mooring Provision of construction crew on vessel Installation of suction pile 12x suction pile of 9m OD x 7.5m deep 250m chain section Stiff clays 90m SPT achievements 6 weeks project preparation time Noble Hadera Oil Offloading Buoy Micoperi Year completed 2012 Mediterranean Installation engineering for installation of suction piles Installation of suction piles 8x suction pile 9m OD x m deep Soft to medium stiff clays 80m 16

17 Athena FPSO Suction piles for moorings Bibby Offshore Year completed 2011 UK Central North Sea Suction pile installation engineering Suction pile installation services 5x suction pile 5m OD x 13.5m deep 3x suction pile 6.5m OD x 11m deep 1x suction pile 5m OD x 11m deep Sandy and clayey soils 140m water GFI Bualang Field Development FPSO mooring EMAS Year completed Gulf of Thailand Design of suction pile cluster Installation of suction pile cluster 1x suction pile cluster with 3x suction piles of 4.2m OD x 4.5m deep 300t connection Soft to stiff clays 30m 17

18 British Guyana Bridge Pontoon Mooring Suction piles for moorings Bosch Rexroth Year completed 2007 Berbice River, Guyana Detailed design of Suction Embedded Anchors (SEA) Fabrication and supply of SEA Installation of SEA 80 no. 100t UHC SEA Soft to very stiff clays 3 12m Chevron Frade Field Subsea Development Subsea7 Year completed Brazil Detailed design of suction piles for the mooring of subsea risers Fabrication of suction piles in Brazil Installation of suction piles using ultra deepwater suction pump SAPS suction piles of 3m OD x 6m to 9m deep Soft clays 1,100m SPT achievements Average complete suction pile installation of only 7 hours per pile Full survey and positioning equipment integrated in pump 18

19 Shell Malikai Suction piles for pipelay startup Technip Year completed 2015 Sabah, Malaysia Detailed design suction pile interface and hatches Fabrication of suction pile interface and hatch Installation of 14 no. turning bollard suction piles Installation of 2 no. pipeline restraint suction piles 14x turning bollard suction piles of 1.5m OD x 13m deep 2x pipeline restraint suction piles 5m OD x 15.5m deep Soft clay 500m SPT achievements Average complete suction pile installation of only 5 hours per pile BP Foinaven Subsea7 Year completed 2015 UK North Sea Installation and removal services Rental of suction pile 1x suction pile 3.4m OD x 6.25m deep Very soft to firm clay 500m 19

20 Shell BC-10 Suction piles for pipelay startup Allseas Year completed 2015 Campos Basin, Brasil Suction pile installation and removal engineering Installation and removal services 1x suction pile 6m OD x 6.8m deep Soft clay 1,675m PEMEX Line 3 & 11 Swiber Year completed 2014 Gulf of Mexico Installation and removal engineering Rental of start-up suction pile Installation and removal services 1x suction pile 3.4m OD x 9m deep Very soft to soft clays 120m 20

21 Statoil Asgard Field Development Suction piles for pipelay startup Allseas Year completed 2013 Norwegian North Sea Installation and removal engineering Suction pile design verification Installation and removal services 1x suction pile 6m OD x 6.8m deep Silty clay 300m Noble Tamar Development Allseas Marine Contractors Year completed 2011 Mediterranean Suction pile installation engineering Rental of suction piles Installation and removal of suction piles 2x rental suction piles of 3.4m OD x 12m deep Suction pile weight 25t each Soft clays 1,700 m SPT achievements Deepest suction pile installed by SPT Offshore Quick installation in critical vessel time of the Allseas Audacia 21

22 PEMEX Ayatsil PLEM Suction piles for the foundation of subsea structures Swiber Year completed 2016 Gulf of Mexico SPT achievements Installation of the suction pile foundation 4x suction piles of 4.5m OD x 4.5m deep Structure weight of 170t Medium dense sand and soft clay 110m Suction pile foundation installation in only 45 minutes ENI Rosetta Saipem Year completed 2008 Mediterranean, Egypt Rental of suction pile installation spread for installation of foundation of manifold protection structure 4x triangular suction compartments of 5m deep x 5m depth x 3.5m height Structure weight of 135t Soft clays 100m 22

23 Amerada Hess Ceiba Subsea Development Suction piles for the foundation of subsea structures Subsea7 Year completed Equatorial Guinea, West Africa Detailed design of suction pile cluster foundation Fabrication of suction pile cluster foundations Installation of suction pile cluster foundations 25x suction pile foundations of 3x suction piles of 1.5m to 2.5m OD x 6m to 8m depth Soft clays m SPT achievements Verticality of all suction pile foundations within 0.5 deg PetroCanada de Ruyter Development Smit Year completed 2006 Dutch sector of the North Sea Installation of GBS suction skirt foundation Installation of cluster suction pile foundation 4x suction piles of 7.5m OD x 5.8m deep TMLS oil offloading structure weight of 240t Silty sands 25m 23

24 Support Suction Piles for PGN Repair Suction piles for the foundation of subsea structures DCN Year completed 2015 Indonesia, offshore Jakarta Management and installation engineering Detailed design of four (4) suction pile foundations Detailed design of one (1) suction pile for testing Suction installation services with lightweight SAPS x suction piles of 1.4 m OD x 6m deep; 1 test pile and 4 foundation piles Soft clay 25 m SPT achievements Installation of test pile for verification of soil characteristics Installation and removal of four (4) foundation piles. Each foundation pile installed in less than 15 minutes. Project achievement Certificate of Great Achievement by PGN Indonesia 24

25 Projects Design; Knoeff communication-design, Amsterdam Projects Head office Foreign office Year Project Water Depth 2017 Ardent Global Dogger Bank Met Mast Removal UK North Sea 25m 2017 Muhibbah Engineering Ophir Wellhead Platform Malaysia 73m 2016 Sembmarine SLP Statoil Dudgeon Substation UK North Sea 23m 2016 Allseas Pioneering Spirit Test Frame Dutch North Sea 30m 2016 Nuvoil PEMEX Bridge Support Mexican GoM 43m 2016 Swiber PEMEX PLEMs Mexican GoM 110m 2016 Subsea7 BP Foinaven UK North Sea 450m 2016 Boskalis Offshore AOWF suction bucket tests Aberdeen 21m - 35m 2015 DCN Support suction piles voor PGN repair Indonesia 25m 2015 Technip Shell Malikai Malaysia 900m 2015 DCN PGN Pipeline Repair Indonesia 25m 2015 Allseas Shell BC-10 Brazil 1,700m 2014 DONG Energy Borkum Riffgrund Suction Bucket Jacket for 3.6 MW WTG German North Sea 24m 2014 Protexa PEMEX Line 2 and 8 start-up suction pile Mexican GoM 120m 2014 Swiber PEMEX Line 3 and 11 start-up suction pile Mexican GoM 120m 2014 Protexa PEMEX Kuil-B to Abkatun-A Pipeline start-up suction pile Mexican GoM 125m 2014 Cal Dive International PEMEX Line 4, 7 and 9 start-up suction pile Mexican GoM 50m 120m 2014 Scaldis NV Wintershall L6-B Minimum Facility Platform (SIP1) Dutch North Sea 35m 2014 Mammoet Amuriyah Salvage barge mooring Persian Gulf 30m 2013 Wintershall Wintershall P6S MPP relocation to Q1D Dutch North Sea 26m 2013 Seaway Heavy Lift Gaz de France Q13-A Platform Dutch North Sea 20m 2013 Allseas Claymore start-up suction pile UK North Sea 110m 2013 Keppel Velrome Global Tech Transformer Substation German North Sea 40m 2013 Allseas Asgard start-up suction pile Norwegian North Sea 300m 2012 Sevan Marine EON Huntington FPSO mooring UK North Sea 90m 2012 Micoperi Noble Hadera Oil Offloading Buoy mooring Mediterranean 80m 2012 COOEC CLP met mast (SIP1) Hong Kong 30m 2011 Allseas Noble Tamar start-up suction pile Mediterranean 1,600m 2011 ALE Heavylift Shell Riser Access Tower (SIM) Dutch North Sea 30m 2011 Bibby Offshore Athena FPSO mooring UK North Sea 140m 2011 McDermott BP barge mooring for pipelay Caspian Sea 175m 2011 Carbon Trust Offshore Wind Accelerator Self Installing Wind Turbine Study North Sea Max. 60m 2011 Bluewater Total CLOV FPSO and buoy mooring Angola 1,100m 2010 Heerema Fabrication Centrica F3FA (SIP2) Dutch North Sea 40m 25 Year Project Water Depth 2010 Global Industries PEMEX L59 KUH and Kumaza L58 pipeline startup suction pile Mexican GoM 60m 80m 2009 Perenco Perenco Emeraude Congo 60m 2009 HSM Ithaca Jacky (SIP1) UK North Sea 45m 2008 COOEC CLP met mast test suction pile Hong Kong 30m 2008 Smit Talisman Yme platform Norwegian North Sea 80m 2008 Saipem ENI Rosetta Egypt 100m 2008 EMAS GFI Bualang Field Development suction pile clusters Gulf of Thailand 30m 2008 Subsea7 Chevron Frade Field Subsea Development Wellhead Structure Brazil 1,100m 2007 Bosch Rexroth Berbice River Bridge Mooring Subsea Embedded Anchors Guyana 12m 2007 Allseas Maersk Blane Development start-up Suction pile UK North Sea 80m 2007 Oceanografia PEMEX Sihil and AKAL pipelines start-up suction pile Mexican GoM 40m 80m 2006 Smit PetroCanada de Ruyter Development Dutch North Sea 25m 2006 Talisman Talisman Bunga Raya platform extension (SIM) Malaysia 55m 2006 Global Industries PEMEX KU-D pipeline startup suction pile Mexican GoM 40m 2006 Subsea7 ConocoPhillips Ekofisk Budle Installation Norwegian North Sea 80m 2006 Subsea7 Amarada Hess Ceiba Subsea Development Equatorial Guinea 800m 2005 Doris Engineering Total Moho Bilondo FPSO mooring Congo 600m 2005 Saipem Nexen Buzzard North Sea 140m 2005 Subsea7 BP West Infill Flowline UK North Sea 300m 600m 2005 Subsea7 NGC Bud pipeline Trinidad 80m 2004 Subsea7 Exelerate Project Energy Bridge Field Development GoM 80m 2003 Talisman Talisman Bunga Raya subsea jacket Malaysia 55m 2003 Allseas Maersk Halfdan Tyra Pipeline Danish North Sea 50m 2002 Prosafe Agip ABO FPSO Mooring Nigeria 600m 2002 Genesis Burlington Resources Rivers Field Development Calder (SIP2) UK North Sea 30m 2002 Technip Centrica Bains UK North Sea 20m 2002 Wintershall Wintershall P2-NE-Q4B MPP SIP2 Relocation Dutch North Sea 30m 2001 Smit Mammoet JV Kursk Salvage Barents Sea 120m 2001 Wintershall Wintershall P2-SE to P6-D SIP2 Relocation Dutch North Sea 30m 2000 Genesis Burlington Millom West (SIP2) UK North Sea 30m 1999 Subsea7 Chevron North Nemba Flare Jacket Angola 120m 1998 Subsea7 Chevron Alba Drilling Centre Manifold UK North Sea 140m 1997 Wintershall Wintershall P2/P6 Dutch North Sea 30m 1996 Rotterdam Harbor Met Mast (SIP1) Dutch North Sea 20m

26 Courtesy of Vattenfall AOWF-SBJ SPT Offshore, Pelmolenlaan 1A, 3447 GW Woerden, The Netherlands t +31 (0) , sales@sptoffshore.com,