Research Activities towards Industry 4.0 at CEITEC

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Opal Cummings
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1 Research Activities towards Industry 4.0 at CEITEC Prof. Pavel Václavek Cybernetics in Material Science Research group leader

2 Brno University of Technology the largest and second oldest technical university in Czech Republic established in 1899 by Franz Josef I. 8 faculties and 3 institutes students Ph.D. students employees 2

Central European Institute of Technology established as European center of excellence in Brno in 2011, start-up phase finished in 12/2015, now in full operation fundamental and applied research in

3 Central European Institute of Technology established as European center of excellence in Brno in 2011, start-up phase finished in 12/2015, now in full operation fundamental and applied research in engineering, materials and life-science group Cybernetics in Material Science 3 automation, instrumentation, robotics synergies with material science (tools, sensors, ) synergies with life-science (HMI, man-machine interaction)

4 Activities towards Industry 4.0 Direct cooperation with industry Brno region has long tradition of heavy and precise machinery production Support of local government, possible cooperation on testbed setup Integration of knowledge within multidisciplinary institutes materials, production technologies, control systems/instrumentation, IT Optimization of study programs in key areas (automation, industrial, communications, sensors networks, IT,.) 4

5 Vibrodiagnostics and predictive maintenance q q q q Application of MEMS

condition monitoring: q Order analysis Highly applicable during transition

acceleration/deceleration) Order spectrum calculation using classical and

implementation Using LabVIEW environment for implementation of algorithms q

with respect to standards Imbalance analysis, stiffness analysis, equivalent

emission analysis Systems for on-line predictive defectoscopy: q Acoustic

Methods for vibro-acoustic off-line condition monitoring: q Localization of

5 5 Vibrodiagnostics and predictive maintenance q q q q Application of MEMS sensors for vibrodiagnostics of rotary machines Methods for vibration condition monitoring: q Order analysis Highly applicable during transition processes (e.g. acceleration/deceleration) Order spectrum calculation using classical and estimated speed profile Vold-Kalman order tracking filters design and implementation Using LabVIEW environment for implementation of algorithms q Vibration severity analysis SW/HW implementation of severity measurement with respect to standards Imbalance analysis, stiffness analysis, equivalent mech. circuit modelling Bearing faults based on vibration and acoustic emission analysis Systems for on-line predictive defectoscopy: q Acoustic (ultrasonic) emission measurement Development of broadband AE sensors (element design, parameters, etc.) Precision time synced systems for localization of initial crack generation Methods for vibro-acoustic off-line condition monitoring: q Localization of noise/vibrational sources using acoustical holography Measurement systems using array of microphones Fast determination of possible problem part Development of methods for confined space (e.g. cabins, enclosures, etc.)

cameras, odometry, inertial navigation, and GNSS Multispectral 3D mapping for

6 Precise indoor/outdoor selflocalization, navigation and 3D mapping 6 Warehouse goods transport, and security-related tasks Fusion of data from lidars (laser scanners), TOF cameras, odometry, inertial navigation, and GNSS Multispectral 3D mapping for navigation and security purposes detection of intruders, security threats, technological accidents

Automotive-inspired technologies Testbed planned at Brno

control/sensing/diagnostic technologies tested at

combination of CPS, IoT, safety constraints, HMI and

Weaknessaware Failoperational Selfhealing?

7 Automotive-inspired technologies Testbed planned at Brno University of Technology Advanced control/sensing/diagnostic technologies tested at different playground automotive systems Modern cars combination of CPS, IoT, safety constraints, HMI and man-machine collaboration Fail-aware Fail-safe Weaknessaware Failoperational Selfhealing??? Reuse of advanced control technologies between aviation technologies/car technologies and production technologies 7

8 8 Projects Running synergic projects FP7 ARTEMIS EMC 2 (IFAG, SIEMENS, ABB, DANFOSS, OFFIS,.) H2020 ECSEL 3Ccar (IFAG, SIEMENS, DAIMLER, VALEO, OFFIS, Frunhofer, ) H2020 ECSEL I-MECH (CCM, Siemens Industry Software, Open Engineering, TNO, TU/e, ) H2020 ECSEL SILENS (NXP, IFAG, TNO, TU/e,.) National projects CAK3 and CIDAM CYBERhub Technical Cybernetics and Systems Integration Large scale project, under review Coordinated by CEITEC (BUT), partners CIIRC (CTU) and NTIS (UWB) H2020 Teaming RICAIP - Research and Innovation Centre on Advanced Industrial Production Large scale project, under review Coordinated by CIIRC (CTU), partners CEITEC (BUT), DFKI, ZeMA H2020 DIGIMAT - South Moravian Digital Manufacturing hub Assessment of the regional ecosystem Design and verification of the implementation model Member of H2020 I4MS cluster Strong support on national and regional level

9 CEITEC BUT c/o Brno University of Technology Purkyňova 123, CZ Brno Czech Republic

Industry 4.0 in the Czech Republic.

Industry 4.0 in the Czech Republic www.czechinvest.org Industry 4.0 Industry 4.0 (sometimes called the Internet of Things) is built around the following concept of cyber-physical systems. Big data Cybersecurity