FEDP. About FEDP. FESP-001: 4 ½ Days Fundamentals of Process Risk Assessment, HAZID & HAZOP

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1 Develop practical skills for career excellence in the Oil & Gas Surface Production Engineering field. Bridge the gap between theoretical knowledge and industrial application, in the shortest possible time. Custom-built Oil & Gas Facilities in Lekki, Lagos for hands-on skill acquisition. 1

2 About FEDP The Process Facilities Engineering Development Program (FEDP) is a series of practical capacity enhancement programs designed for individuals in Engineering and Science fields with interests in pursuing or enhancing their careers in the Oil & Gas Industry. The program is designed to facilitate accelerated learning of the fundamental and foundational engineering principles, practice and application in Oil & Gas Process and facilities engineering design, construction, project management and operations. This is achieved through an innovative training process that bridges the gap between theoretical/academic and real world application of scientific facts to resolve industry challenges. A purpose-built multi-million dollar model oil and gas production facility in Lekki, Lagos provides excellent platform for profound learning and skills acquisition. Participants are also exposed to intricacies of design practices through robust application of experienced-based engineering judgement. The program recognizes that although industry application software such as Aspen HYSYS, OFFPIPE, PIPESIM, CAESAR II, ProSIM, FRED, THESIS, CHARMS etc are computer tools that enhance the speed, accuracy and delivery of engineering solutions, they do not replace but rather complement core engineering design fundamentals. EPCM Engineers partners with SAGEPOINTE College in the delivery of these programs. There are a number of customized Programs. These include; FEDP Week intensive Program This is applicable for Year 2+ Engineering and Science undergraduates and fresh graduates. Certificate in Oil & Gas Engineering Design FEDP Month Intensive Program Strictly for Engineering and Science Graduates. Diploma in Oil and Gas Engineering FEDP Months Intensive Program BSc/B Eng. Engineering or Sciences Leads to an MSc degree in Oil & Gas Facilities Design SHORT PROGRAMS FESP-001: 4 ½ Days Fundamentals of Process Risk Assessment, HAZID & HAZOP FESP-003: 4 ½ Days Fundamentals of Piping and Pipeline Design 2

3 FEDP WEEKS INTENSIVE PROGRAM MODULE A PRINCIPLES OF PRODUCTION FACILITIES Overview of Oil & Gas Surface Production Facilities Staged Stabilization Processes Overview of Process Vessels, Pumps, Valves and Fittings Philosophy of Effective Transition from Academic to Practical Engineering MODULE B PROCESS ENGINEERING DRAWINGS Introduction to Process Engineering Representation: Block Flow Diagrams/ Process Flow Diagrams Basic Process Control Systems and Philosophy(BPCS) & Safety Instrumented Systems- SIS P&IDs- Symbols, Representation, Legends, Standards Overview of Piping General Arrangement(GAs) drawings and Plot Plans Troubleshooting, Exercises, Practice and Engineering Judgment MODULE C BASIC DESIGN AND SIZING CALCULATIONS- PIPING AND PIPELINES Piping System: Valves, Fittings, Line Pipes Process Piping ASME B31.3 Pipelines ASME B31.4 and ASME B31.8 Liquid Lines Gas Lines Multi-Phase Lines Troubleshooting, Exercises, Practice and Engineering Judgment MODULE D PUMPS & PIPING/PIPELINE SYSTEMS Centrifugal Pumps Positive Displacement Pumps Pump Design and Selection Criteria System Hazards Troubleshooting, Exercises, Practice and Engineering Judgment MODULE E 2 AND 3 PHASE SEPARATORS Separator Types and Applications Separator Sizing Basis: Phase Behaviour, Constraints, Variables. Vertical and Horizontal Separators Troubleshooting, Exercises, Practice and Engineering Judgment MODULE F OVERVIEW OF COMPUTER BASED PROCESS SIMULATION Production Process Computer Based Simulation: Oil, Gas, Water Separator Flash Simulation MODULE G PROCESS TECHNICAL SAFETY Checklist Methodology- API 14C, What-If Analysis and HAZID Overview of Traditional Guide-Word Hazard and Operability Study- HAZOP Basics of Fault Tree Analysis- FTA, Failure Modes and Effects Analysis- FMEA MODULE H PRACTICAL PROJECT EXERCISE. Practical project work on selected areas to enhance learning and knowledge base. WHO SHOULD ATTEND Participants must have completed at least 2 years of an Engineering or Applied Science degree program. Undergraduates and Graduates (Wide range skills application) 3-Phase Oil, Gas, Water Separator Complete skid 3

4 PROGRAM BENEFITS Significantly increase employability potential in the Oil & Gas industry. Understand the practical role of the Engineer in the Oil & Gas Industry and thus enhance academic excellence. Understand how to read and interpret Process Engineering drawings-pfds and P&IDs. Understand the process of transition from Block Flow Diagram to P&IDs. Participate in real & Active EPCM projects and use program period as practical work experience. Learn how to perform basic Process and Mechanical Design Calculations for the Oil and Gas Industry. Learn the basics of industrial pump Vs Piping and Pipeline selection. Learn how P&IDs are used in Formal Hazard Identification Processes such as What-If Analysis and HAZOP Studies. Learn with real Oil & Gas Production Facilities. Learn how to perform simple Hazard Identification processes. Understand fundamentals of HAZOP studies Learn how to use API RP 14C for basic Facility/Equipment Safety checks. Appreciate the values and utilization of Computer Software for Process Simulation APPLICATION/ENTRY REQUIREMENTS Download excel based application form from and send completed form to Send inquiries or clarification requests to Program Coordinators/Contacts: -Amara Uyanna , Chisom Uzoh FEDP facilities in Lekki for hands-on training and skills acquisition PROGRAM DURATION 6 Weeks SCHEDULE Next Class Starts Monday, July 13, 2015 FEDP students at a production facility in Delta State PROGRAM VENUE CO-116 Complex, #4 Tabuko Gere Close, Bakare Estate, Agungi, Lekki, Lagos. PROGRAM PRICING Program Dues: $3, 950 (Includes Daily snacks/tea) Accommodation: $1,500 (Optional) Separator Skid, Pipe Spool Fabrication work 4

5 Hands-On Integrated Oil & Gas Facilities training Plant 5

6 Construction and Fabrication activities at the Training Facilities 6

7 DeltaAfrik Engineers during the FEDP Facilities orientation program 7

8 Past FEDP students inspecting a Crude Oil Storage tank in a production Facility in Kwale, Delta State. EPCM handled the FEED, Detailed Design and Project Management. Another class of FEDP students outside their guest suite during the field inspection exercise. 8

9 TESTIMONIALS Testimonials and comments from a few of the past FEDP participants. The FEDP experience is invaluable, there is something in it for every class, experience level and age group even beyond class and field experience in an amazing blend with real life scenarios to make each class exercise and project insightful. The FEDP trains one to become a solution provider Over 70% of what I know now comes through FEDP. This program has opened my mind to a whole new perspective in the oil and gas industry and has taught me not to just be an engineer, but be an engineer with solutions. GIDEON AKUNNE FEDP is fountain of oil and gas knowledge, and the exposures under the instructors are rare Relates Engineering education background or to real world engineering (Solution engineering) Develops one for immediate relevance in the oil and gas industry. UZOAGBA CHIDIEBELE It is an educative and applied engineering program which is good for both fresh graduates and practicing engineers It bridges the gap between universities and industries. It turns a theoretical engineer into an applied engineer solution engineer. OSCAR OGIDI The FEDP program proved to be an eye-opener to the things one should expect and be prepared for in an oil and gas industry. The crucial benefit of FEDP program is the fact that it revealed the essentials needed in becoming a relevant engineer in the industry. I am extremely confident concerning solving challenges which could erupt in the oil and gas industry. It was worthwhile and there is no regret on the investments for the past four (4) months. EMMANUEL NWOSE FEDP is a training program one can-not afford to miss as an aspiring best future engineer. The program originator/coordinator and his team of engineers really took his time, energy and resources through dedication to ensure a better future for Nigeria Engineering World The program really enhanced and enlightened my technical capability thereby developing my engineering judgment and exposed me to real life engineering scene both theoretically and practically. PAM DANDYE The FEDP is a very relevant training encompassing more than oil and gas facility training; cuts through project development, communication and use of various tools (computing skills, software) and many more. It bridges the class room and field experience with very technical fundamentals design of oil and gas facilities. The FEDP afforded me the opportunity to visit an operating flowstation and experienced the reality of E&P while learning and also attend real HAZOP reviews on an E&P facility. The most significant benefit of this program is learning the fundamentals of oil and gas facilities design and operations which is a in the oil and gas industry. Personally, I have a better understanding of the system (oil and gas conditioning) and can size any equipment using relevant and accepted codes and standards. It gives me a better chance to perform well in any technical discussion as well as nontechnical discussion to pass across my intention vividly to people and have a better chance of having a positive recommendation. ABIODUN OLAYODE 9

10 FEDP MONTH INTENSIVE PROGRAM MODULE 1 ORIENTATION PHASE History of Oil & Gas Production. Overview of Oil Exploration and Drilling. Surface Oil & Gas Production Facilities Overview. Overview of Oil & Gas Facilities: Upstream & Downstream- Production, Processing, Transmission/Sales. Overview of Process Vessels. Overview of Pumps- Reciprocating & Centrifugal. Overview of Valves and Fittings. Overview of Refinery Processes. MODULE 2 READING & INTERPRETING ENGINEERING DRAWINGS AND EQUIPMENT TROUBLESHOOTING Block Flow Diagrams. Process Flow Diagrams. Basic Process Control Systems and Philosophy (BPCS). Safety Instrumented Systems- SIS P&IDs- Symbols, Representation, Legends, Standards. Piping General Arrangement Drawings and Plot Plans. Cause And Effect Charts Equipment Plot Plans, Piping General Arrangement Drawings. Mechanical drawings, etc. MODULE 3A DESIGN AND SIZING CALCULATIONS Process and Facilities Design Principles & Sizing Calculations. Production flow lines, piping and Pipelines. 2-Phase Separators, 3-Phase Separators Crude oil Storage Tanks/Settling tanks/gun Barrels. MODULE 3B DESIGN AND SIZING CALCULATIONS Control Valve Sizing (Pressure, Level). Pumps and pump controls: Design and Selection. Design Considerations in Basic Production Facilities: Engineering Judgment- Principles and Application. MODULE 4 COMPUTER BASED PROCESS SIMULATION Production Process Computer Based Simulation; o 2/3 Phase Separator Flash Calculations. o Wellheads, Manifolds and Inlet Separation. o Staged Stabilization Processes. MODULE 5 PROCESS-TECHNICAL SAFETY ENGINEERS PROGRAM Checklist Methodology- API 14C, etc Job Hazard Analysis- JHA or JSA What-If Analysis/Checklist Analysis Hazard and Operability Study- HAZOP Event Tree Analysis and Fault Tree Analysis. Qualitative Risk Analysis/Asset Integrity/Process Safety. MODULE 6 PROJECT MANAGEMENT Project Scope Management/WBS Project Time Management Project Human Resource Management Project Cost Management Practical keys to success: The Nigerian Industry adaptation 10

11 MODULE 7 EFFECTIVE COMMUNICATION TECHNIQUES, EMPLOYMENT /APPLIED SCIENCE TO SOLUTIONS Effective Communication Techniques. Job Application Processes/Resume Preparation. Skills, Talents & Entrepreneurship. Career Enhancement And Promotability MODULE 8 FIELD VISIT/INSPECTION OF PRODUCTION FACILITY Field visit to a functional Production facility: Wellheads, Gas Plants, Oil Processing facilities, Vent and Flare systems. MODULE 9 FABRICATION & CONSTRUCTION Construction and Fabrication of Piping Systems. Bolting Processes, Flanges and Gaskets Fabrication Methods: Tanks. Types and application of Coating: Corrosion Control. Hydro testing of Piping/Pipelines. Purging Processes/Procedures. Pig Launching and Receiving Processes. MODULE 10 PROJECT WORK Practical Project List issued. Project Selection. Team-based reviews. Presentation of Preliminary works Issued for Review. Updated with review comments Final Presentation and Issue. 11

12 SHORT PROGRAMS COURSE TITLE FUNDAMENTALS OF PROCESS RISK ASSESSMENT & HAZOP FUNDAMENTALS OF PIPING & PIPELINE DESIGN PROGRAM CODE FESP-001 FESP-003 COURSE OUTLINE WHO SHOULD ATTEND? BENEFITS PRICING Hazards Vs Risk Qualitative Risk Assessment and HAZID HAZOP Overview (Traditional Guideword HAZOP) Risk Matrix and Decision Making Risk Tolerance Criteria- Definitions and Practice Applications for Business, Projects and Petroleum Industry Practical Applications, Exercises and Tests Facilities/Project Engineers Process, Project Engineers Instrumentation & Control Engineers HSE/ Loss Prevention Engineers Operators Facility Managers Business Owners/ Entrepreneurs Understand how Risk Assessments and HAZOP studies significantly contribute to executing top quality Design, Construction and Operations Understand the basic principle and application of the Risk Assessment methodology. Understand the application processes in Projects and Operations Understand the use of simple Risk Matrix for projects, business and other purposes Understand the decision-making values associated with simple Risk Assessment tool. Differentiate between Risk and Hazards Understand how Risk Assessments save costs and increase profits Understand the difference between Risk-taking and Carelessness $1,000 $1,250 Fundamentals of Oil and Gas Surface Production Facilities Basics of Piping and Pipeline Sizing Single Phase Piping/Pipelines, Gas, Liquids Multi-Phase Piping/Pipelines Valves and Fittings Integration of Pumps and Piping Systems Practical Applications, Exercises and Tests. Facilities/ Mechanical Engineers Process, Project Engineers Instrumentation & Control Engineers HSE/ Loss Prevention Engineers Operators Project Engineers Develop an appreciation of the integrated facilities and equipment involved in the process of Oil and Gas Exploration, Production and Sales Learn the application of the basic ASME 31.3 Sizing Criteria for Single-Phase Oil Piping Systems Learn the application of the basic ASME 31.4 for Oil Pipelines Understand the various components of a standard Piping and Pipeline Perform basic Process and Mechanical design checks/calculations. Learn the factors critical to safe, efficient design specifications. SCHEDULE Request for current Program Calendar Request for current program calendar 12