Company Profile. Proven success...

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1 Company Profile Proven success...

2 Proven success... Know-how and Human Capital RUBBER MACHINERY DIVISION PISTON RINGS DIVISION

3 3 BUZULUK a.s. WE ARE AN ENGINEERING COMPANY EQUIPPED WITH OUR OWN FOUNDRY AND WITH MORE THAN 555 YEARS OF EXPERIENCE AND WITH A CLEAR VISION. THE COMPANY BUZULUK IS A MODERN ENGINEERING COMPANY AND MANUFACTURER WITH TWO DIVISIONS - RUBBER AND PLASTIC MACHINERY DIVISION. IT IS A WORLDWIDE SUPPLIER, KNOWN ESPECIALLY FOR SUPERB QUALITY CALENDERING AND MIXING LINES WITH ITS OWN DEVELOPMENT, MANUFACTURING AND SERVICING FACILITY. PISTON RINGS AND SPECIAL CASTINGS DIVISION DEVELOPS, MANUFACTURES AND DELIVERS THE PISTON AND SEALING RINGS, CASTINGS AND MACHINED CASTINGS FOR MAJOR GLOBAL CUSTOMERS NOT ONLY WITHIN THE AUTOMOTIVE INDUSTRY. Clear Vision The growth will be also achieved by meaningful integration between our company and parent company in order to use the resources effectively and distribute the knowledge. Strategy Our continuous strategy is to be a reliable and flexible partner for wide portfolio of the customers. Excellent Quality Our products quality and safety is based on our own design solutions, together with many years of experience applying the advanced methods Own Research Buzuluk sets up a development coating workshop, is focused on the research and development of surface treatments, especially working surfaces of piston rings. Environmental Management CONSUMPTION OF NATURAL RESOURCES WASTE MANAGEMENT CHEMICAL SUBSTANCES; REACH AIR PROTECTION PROTECTION OF WATERS Know-how This is the advantage for our customers and partners. Knowledge We consider as very important to work with our customers in a close cooperation.

4 HISTORY 4 In the second half of the 17 th century (since 1690), the iron works were held by the Counts family of Vrbno. In 1902 the iron works were bought by C. T. Petzold a spol., and in 1919 these were turned to a joint-stock company with the headquarters in Prague ROLL FOUNDRY Count Rudolph of Vrbno lived in He entered upon the earldom administration after the decease of his father, Eugen of Vrbno in Source: State District Archive in Beroun

5 HISTORY OF COMPANY BUZULUK 5 HISTORICAL AXIS IN THE YEAR ACCORDING TO UNVERIFIED REFERENCE FROM THE EARLIER LITERATURE WERE ESTABLISHED THE WERE IRON WORKS COMORAVIUM (KOMAROV). HISTORICAL AND ARCHEOLOGICAL DOCUMENTS HAVE PROVEN THE ANCIENT EXISTENCE OF AN IRON INDUSTRY AROUND THE AREA, WHERE IS TODAY THE COUNTRY TOWN OF KOMAROV LOCATED. IT SHOWS MORE THAN 555-YEAR-LONG TRADITION OF THE KOMAROV IRON WORKS, THE PREDECESSOR OF TODAYS MODERN AND WORLDWIDE KNOWN JOINT-STOCK COMPANY BUZULUK. FIRST PRODUCTION PROCESS AT THAT TIME, AS IT IS STATED IN HISTORICAL ENTRIES, WAS A FOUNDRY OF THE YEAR 1460.THIS WAS THE BEGININNG OF SEVERAL HUNDRED YEARS FORMING KNOW-HOW WHICH ENABLES US TODAY TO PROVIDE SUPERB QUALITY CAST IRON ROLLS. IN 1602 THE KOMAROV MANOR INCLUDING THE IRON WORKS WAS SOLD TO JINDRICH OTTA OF LOSS. IN 1623 MARIE EUSEBIE, COUNTESS OF MARTINIC, BOUGHT THE IRON WORKS AND JOINED THEM TO THE HOROVICE MANOR. IN 1948 THE COMPANY WAS PUT UNDER STATE CONTROL AND SINCE 1949 IT HAD BEEN NAMED AS THE BUZULUK KOMAROV NATIONAL CORPORATION. SINCE 1992 IT HAS BECOME THE BUZULUK KOMAROV JOINT-STOCK COMPANY AGAIN THE KOMAROV SMELTING WORKS Official historical record has proven the existence of the first iron works in Komarov The first mention of iron casting in sand in Komarov region. This year can be considered to be the start of casting in sand moulds The Vrbno Family obtained the earldom by marriage. 1828, 1829 and Komárovské železárny (the Komarov Iron Works) were awarded the big gold medal for its products, especially for cast articles Komárovské železárny (the Komarov Iron Works) took over the production of round burning stove, army balls, pots and other commercial castings Enamel works were taken under own control, Komárovské železárny (the Komarov Iron Works) became a member of enamelled dishes cartel of manufacturers Iron works started with enamelled bath production Rolls production was bought from Prague company Kudlicz Development and first production of piston rings for combustion engine Negotiation with the Machan company about taking over the mill machines production by Komarov, production started in spring Beginning of production of rubber calendering machines Production of rubber processing machines was taken over from the company Svit Gottwaldov (originally from the company Bata Zlin) Implementation of double profile turning of the piston rings Production of steel wiper rings was launched Buzuluk incorporates into company CGS a.s The DXS company holds the majority of the shares in Buzuluk Inc. Source: State District Archive in Beroun

6 HISTORY 6 The company aids mainly at production of demanded goods, which has the company reputation already been developed on. It was the manufacture of rolls as well as sanitary equipment, mainly bath tubes. That is why construction of a new burning oven started it served for rolls quality improvement and it simultaneously reduced the costs on their production. The rolls have not been manufactured for rolling mills only, but more and more frequently even for the rubber industry and for mills ENAMEL OVEN

7 7 HISTORY HISTORY OF COMPANY BUZULUK 1463 JEDOVÁ HILL 1860 FINER WORKSHOP ROLL CASTING ELECTRIC EXCHANGE 1931 DEVELOPMENT AND FIRST PRODUCTION OF PISTON RINGS FOR COMBUSTION ENGINE 1935 HONOURED PERSONS 40 AND 50 YEARS OF WORK 1952 PRODUCTION OF RUBBER PROCESSING MACHINES WAS TAKEN OVER FROM THE COMPANY SVIT GOTTWALDOV 1960 PISTON RINGS WORKSHOP

8 ABOUT THE COMPANY 8 RUBBER MACHINERY DIVISION FOR DECADES THE NAME OF COMPANY BUZULUK HAS BEEN WELL KNOWN AS QUALITY MACHINERY PRODUCER, AND THUS WE CONTINUE TO ENHANCE THIS IMAGE OF HIGH TECHNICAL LEVEL, QUALITY AND RELIABILITY. WE WILL CONTINUE TO DEVELOP NEW PRODUCT PORTFOLIO THE WAY THAT MEETS OUR CUSTOMERS REQUIREMENTS. OUR PRODUCTS QUALITY AND SAFETY IS BASED ON OUR OWN DESIGN SOLUTIONS, TOGETHER WITH MANY YEARS EXPERIENCE BY APLICATION OF ADVANCED METHODS AND TECHNIQUES. CUSTOMERS REQUIREMENTS AND FEEDBACK ARE NATURALLY INCORPORATED INTO PARTICULAR MACHINE AND EQUIPMENT DESIGN. WE PRODUCE CRUCIAL MACHINE PARTS ON SITE, WHERE WE ALSO PERFORM FINAL ASSEMBLY, FINAL CONTROL AND TESTING OF WHOLE MACHINES, LINES AND EQUIPMENT. ALL NECESSARY SUBDELIVERIES ARE PURCHASED FROM REPUTABLE AND PROVEN SUPPLIERS. Production Program: MIXING LINES BATCHFEEDERS / BALE CUTTERS / INTERNAL MIXERS / / BATCH-OFF UNITS / TWO-ROLL MILLS CALENDERS ROLLER-HEAD CALENDERS / ROLLER-DIE CALENDERS / / THREE-ROLL CALENDERS / FOUR-ROLL CALENDERS / / FIVE-ROLL CALENDERS / SPECIAL CALENDERS CALENDER LINES TIRE BUILDING MACHINES TIRE TESTING EQUIPMENT ROTARY CURING PRESS OTHER MACHINES BALING LINES FOR SYNTHETIC RUBBER BRICKS PRODUCTION

9 9 STRATEGY: VISION AND MISSION AS A SIGNIFICANT PRODUCER OF RUBBER MACHINERY THE COMPANY BUZULUK IS AIMED TO BECOME ONE OF THE IMPORTANT MACHINERY SUPPLIERS FOR TOP MULTINATIONAL TIRE PRODUCERS. A SHARE OF THESE CUSTOMERS WILL REACH 50% OF COMPANY TURNOVER. WE ARE INTENDED TO ACHIEVE THIS KIND OF GROWTH THROUGH NEW PRODUCTS DEVELOPMENT IN MIXERS AND CALENDERS PORTFOLIO. OUR RELATIONSHIP WITH CUSTOMERS ARE BEING IMPROVED THANKS TO WORLDWIDE SPREAD SERVICING AND SERVICES. THE GROWTH WILL BE ALSO ACHIEVED BY MEANINGFUL INTEGRATION BETWEEN OUR COMPANY AND PARENT COMPANY IN ORDER TO USE THE RECOURCES EFFECTIVELY AND DISTRIBUTE THE KNOWLEDGE. IN TERM OF OUR PRODUCTS WE CONTINUE TO DEVELOP THE IMAGE OF QUALITY. APLLYING THE INTERNAL PROCESSES IMPROVEMENTS WE REDUCE THE CONSUMPTION OF RESOURCES AND FOR SUCH PURPOSES WE USE QUALITY MANAGEMENT SYSTEMS (ISO SINCE 1995) AND ALSO THE SYSTEMS REDUCING THE ENVIRONMENT DAMAGE, I.E. THE ENVIRONMENTAL MANAGEMENT SYSTEMS (ISO CERTIFICATE - SINCE 2001). BUZULUK WANTS TO CREATE THE IMAGE OF FRIENDLY WORKING ENVIRONMENT OFFERING MANY DIFFERENT JOB OPPORTUNITIES AND SUPPORTING PROFESSIONAL GROWTH, WHICH IS HIGHLY APPRECIATED BY THE APPLICANTS. HOWEVER, WE ARE NOT AIMED TO BE JUST A SUPPLIER - WE WANT TO BE PARTNERS WITH OUR CUSTOMERS, WHICH PLAYS AN IMPORTANT ROLE IN THEIR GROWTH. IN OUR REGION WE ARE UNDERSTOOD AS AN IMPORTANT COMPANY WHICH CREATES MANY JOB OPPORTUNITIES. OUR COMPANY PERFORMANCE DOESN T JUST PROVIDE OUR STAKEHOLDERS WITH FINANCIAL REWARD AND DOESN T BRING JUSTTHE GROWTH BUT ALSO SUPPORTS LOCAL COMMUNITY AND ASSOCIATIONS, AND ALSO CARES ABOUT THE ENVIRONMENT. CUSTOMER SERVICE Provide servicing of machinery and equipment at customer s premises. Full after-sale service focused on: Regular yearly inspection Prevention diagnostic Training session - spare parts management and teleservice - on-line monitoring and basic adjustment of complicated machines and lines OVERHAULING AND MODERNIZATION Provide complete pieces to pieces disassembly, lceaning, leakage and worn out testing, repair, re-assembly and re-installation at customer site. CE MARKING We provide CE marking for products of foreign companies. Field of activities: equipment for rubber and plastic processing electrical switchboards

10 ABOUT THE COMPANY 10 PISTON AND SEALING RINGS DIVISION THE OFFERED PISTON RINGS PORTFOLIO IS VERY WIDE, WHICH IS ESPECIALLY THANKS TO MANY YEARS OF OUR EXPERIENCE, WHETHER IN TERMS OF DESIGN OF THE RINGS, MATERIALS USED OR SURFACE TREATMENTS. THE COMPANY BUZULUK PURSUES ONE LONG-TERM GOAL TO PROVIDE THE CUSTOMERS WITH HIGH QUALITY PRODUCTS THAT PERFECTLY MEET THEIR REQUIREMENTS, AND SIMULTANEOUSLY TO ENSURE THE OPTIMAL RATIO BETWEEN THEIR UTILITY VALUE AND PRICE. THIS CANNOT BE ACHIEVED WITHOUT A CLOSE COOPERATION WITH A CUSTOMER WITHIN THE DEVELOPMENT PROCESS OF NEW PRODUCTS OPTIMIZED FOR INDIVIDUAL USE. Piston Ring Production Specialist PISTON RINGS FOR INTERNAL COMBUSTION ENGINES AND COMPRESSORS SEALING RINGS FROM ALLOYED CAST IRON AND STEEL COMPRESSION RINGS OIL CONTROL RINGS CASTINGS CNC MACHINED CASTINGS ENGINE AND COMPRESSOR TESTING INDUCTION HARDENING SURFACE TREATMENT ASSEMBLING CASTINGS, MACHINED CASTINGS: MATERIAL GREY CAST IRON ALLOYED CAST IRON DUCTILE CAST IRON STEEL

11 11 ABOUT THE COMPANY STRATEGY: VISION AND MISSION OUR CONTINUOUS STRATEGY IS TO BE A RELIABLE AND FLEXIBLE PARTNER FOR WIDE PORTFOLIO OF CUSTOMERS. OUR PHILOSOPHY IS TO UNDERSTAND CUSTOMER NEEDS AND BASED ON CLOSE COOPERATION TO SUPPLY PRODUCTS AND SERVICES ASSISTING CUSTOMER SUCCESS AND EASIER LIFE. BUZULUK KNOW HOW OF PISTON RINGS, SEALING RINGS, MACHINED CASTINGS AND SUBSYSTEMS DESIGN, DEVELOPMENT, PRODUCTION AND LOGISTIC IS COMMING OUT FROM LONG TERM EXPERIENCES AND COOPERATION WITH CUSTOMERS WHO ARE TECHNICAL AND COMMERCIAL MARKET LEADERS. OTHERWAYS ITS PLEASURE FOR US TO COOPERATE WITH SMALLER CUSTOMERS WITH SPECIFIC AND INTERESTING APPLICATIONS AND PRODUCTS. HOWEVER, WE ARE NOT AIMED TO BE JUST A SUPPLIER - WE WANT TO BE PARTNERS WITH OUR CUSTOMERS, WHICH PLAYS AN IMPORTANT ROLE IN THEIR GROWTH. IN OUR REGION WE ARE UNDERSTOOD AS AN IMPORTANT COMPANY WHICH CREATES MANY JOB OPPORTUNITIES. OUR COMPANY PERFORMANCE DOESN T JUST PROVIDE OUR STAKEHOLDERS WITH FINANCIAL REWARD AND DOESN T BRING JUSTTHE GROWTH BUT ALSO SUPPORTS LOCAL COMMUNITY AND ASSOCIATIONS, AND ALSO CARES ABOUT THE ENVIRONMENT. 555 years of tradition... Proven success.

12 CONTACTS Buzuluk a.s. Buzulucká 108, Komárov Telephone: Division Rubber Machinery Sale Telephone: Service Telephone: Telephone: Spare Parts Telephone: Division Piston Rings Sales & Logistic Telephone: Telephone: G016/15 Our web site: Environmental Policy 02/2016

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