FRIALIT -DEGUSSIT Oxide Ceramics
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1 FRIALIT -DEGUSSIT Oxide Ceramics
2
3 The Company 2 3 The Pioneer Performance 4 5 Material Characteristics 6 7 Consultation Development Production Seminars Application Examples 18 19
4 Mannheim Site / The Company CERAMIC INNOVATIONS SINCE 1860 Ceramic, Competence, Continuity. This chain, driven by successful customers, communicates the business process of the Ceramics Division, a branch of FRIATEC AG. This living tradition guarantees both knowledge gained from experience and reliability as well as the power of innovation. Those who were previously satisfied with proven products, today and for the future need a spirit of invention and resourcefulness. Visionary inspiration and creative potential coupled with a necessary customer focus distinguish successful sustainable enterprises. At the Mannheim site the founders, managers and employees have, over the last century and a half, written the history of the ceramic industry. Today the enterprise is owned by the Aliaxis Group and is active world-wide with more than 30 sister companies and over a dozen production plants.
5 Customers from industry, trade and research benefit from comprehensive know-how and top quality. Individual requirements are directed to the organizational structure of FRIATEC AG with her divisions: Ceramics, Pumps, Technical Plastics and Building Services. Their wide product and service portfolio ranges from standard programmes to specific customised solutions. The Company 2 3
6 01 Sealing disc 02 Flow-meter liner 03 Hip joint 04 Pressing die 05 Isolation shell INVENTION, EXPERIENCE AND SUCCESS Technical solutions for certain defined tasks are regarded for decades as state of the art, until pioneers overturn this with new, unusual or groundbreaking ideas. However, when the benefits from these applications are realised, innovations quickly become normality. This is how technological progress works in Mannheim since 1860 and world-wide for ever. Dripping taps are at best a nostalgic memory from childhood. Today a perfectly functioning single lever mixer is a part of the basic equipment in 95% of all sanitary installations: luxury service, low-maintenance and watertight even after several million operations. FRIATEC was the first company in Europe to produce and market theses products. Two further pioneering performances particularly benefit users in the chemical, pharmaceutical and food-processing industries. Ceramic liner-tubes for flowmeters, as well as isolation shells for magnetically-coupled chemical pumps have advanced to standard applications: universal fittings for all media hot, corrosive, abrasive or where there is a risk of contamination.
7 The Pioneer Performance 4 5 Both these popular solutions attribute their broad usage spectrum to their central, at one time specialist, component from oxide ceramic. Their origins lie in the development laboratories in Mannheim. Different demands are made by battery producers. They press strongly alkaline zinc-manganese dioxide powder into cells. The battery life is apparently much longer since they have been formed in a ceramic pressing die instead of a metallic form. An even higher value is placed on solutions when people are confronted with existential questions concerning their quality of life. Those who, for example, need an artificial hip-replacement at a younger age, today can be confident that the necessary surgery is performed only once. This is because better durability, wear resistance and shape-holding than plastic or stainless-steel are available from implants made of oxide ceramics. FRIATEC developed replacement-hip prosthetics and also ceramic pressing dies.
8 Outstanding characteristics Electrical insulation Shape stability Hardness High temperature resistance Corrosion resistance Wear resistance FAVOURITE IN MANY DISCIPLINES Through complex and demanding functions, ceramic materials confirm that their favourite roles are especially arduous. The more combined demands to fulfil, the more convincing become the unsurpassable strengths of industrial ceramics. When a component needs, for example, to have maximum corrosion and wear resistance, together with highest shapeprecision or ageing resistance, oxide ceramic materials are unbeatable. Shape stability is constant under all conditions, unsurpassable heat resistance and absolute chemical stability, almost as hard as diamond and near enough insensitive to mechanical wear, and with that the ceramic is also capable of optimum electrical insulation!
9 Almost any one of these superlatives alone justifies the worthy advantages of oxide ceramics with regard to other materials FRIALIT-DEGUSSIT oxide ceramics offers everything. Material Characteristics 6 7
10 THE COMBINATION OF OUTSTANDING QUALITY FEATURES MAKES OUR MATERIALS UNIQUE AND UNMISTAKABLE.
11 AS THE CUSTOMER, YOU DEFINE THE COMPLETE SET OF DEMANDS AND NAME THE CHARACTERISTICS. AS CERAMIC EXPERTS, WE FIND A JOINTLY SUITABLE WAY TO THE RIGHT SOLUTION FOR YOU. INNOVATIONS OF THIS SORT SECURE OUR BUSINESS PARTNERS WITH A COMPETITIVE LEAD FORWARD, AND ARE OFTEN THE BASIS FOR A UNIQUE POSITION IN THE MARKET.
12 AT THE START IS THE VISION Which of your goals are you not able to satisfy with standard materials? Where should your product be better than good? Through dialogue your needs and our know-how lead to an optimum, unique solution out of oxide ceramics. A team of experienced specialists advise you personally in a flexible goal-orientated manner. Your vision deserves the chance to be realised. Challenge us!
13 Consultation 10 11
14 IDEAS NEED FREEDOM Successful development is equally a mission of discovery. Expert knowledge, ambitious targets and the willingness to face risk come together in the creative process. Creativity is one of our most important and most valuable resources. When the project has won the form of a key concept, the important step of realisation follows. The success is based on precision and care during the planning and construction phases. Success in the form of the end product puts the ideas into practice. We guarantee it.
15 Development 12 13
16 PRECISION AND HARMONY The idea, the concept and the prototype provide a good starting point. From there follows the confidential, in-house, value-adding process. From powder-preparation to the forming and finishing stages, a team of employees watch over and control the production process. Responsibility is completely locked in, as FRIATEC AG is an environmentally certified company. Uncompromising and unbroken quality controls ensure that the highest level of quality is maintained and secured in all production steps. This is how your vision attains form.
17 Production 14 15
18 KNOWLEDGE SHARED Innovation often begins with inspiration: attentively look, listen, balance and develop analogies with experience. And suddenly it is there, the creative impulse arising out of new ideas. The exchange of experience and discussions on actual research results create space for innovative impulses. Our company s own Congress Centre is ideal for that.
19 Seminars 16 17
20 OVER-STEPPING THE BARRIERS 01 Location pins for car bodywork assembly 02 Piston / cylinder unit for the filling of pharmaceutical products, food and cleaning materials 03 Protection tubes for high temperature measurement in glass smelting 04 Flow-meters liners for measurement and dosing of liquids 05 High-vacuum feedthrough in electrical and semiconductor technology 06 Valve discs for regulation of air-conditioning equipment 07 Grinding tools for machining of extremely hard materials 08 High pressure pistons for water desalination plant in environmental technology 09 Pressing die for the production of battery cells 10 Lining for chemical reactors in the process technology 11 High precise carriers and assemblies for the optical industry 12 Sensitive pressure sensors for aeronautical engineering and space travel 13 Deep drawing tools for transformation of metals 14 Processing equipment in the process technology for abrasive media 15 Sealing discs for shut-off and control valves 16 Devices for hardening and coating of alloys 17 High-vacuum feedthroughs for image intensifier in the radiology 18 Slide bars for draining in the paper production
21 Application Examples 18 19
22 FRIALIT -DEGUSSIT Oxide Ceramics for: Electrical Engineering High Temperature Technology Mechanical Engineering Surface Finishing COMPETENCE PLUS RESPONSIBILITY Our customers rightly expect first-class performance with lasting value. Beside the competence to achieve this, we also undertake the responsibility for it. Ask for the evidence: FRIATEC is the technological and market leader in ceramic materials for the twenty-first Century. FRIATEC Aktiengesellschaft Ceramics Division Steinzeugstraße Mannheim Phone: Fax:
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