MENCK GmbH. Nils Raab. Presented to: German American Chamber of Commerce
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1 MENCK GmbH 150 Years of Experience with Construction Equipment Applied for Decades in the Offshore Industries Presented to: German American Chamber of Commerce Nils Raab Sales Manager MENCK GmbH Febuary 27th 2018
2 MENCK History 150 Years of Experise First steam hammer produced 1883 Acquired by Koehring 1966 MUP introduced 1981 Foundation of MENCK GmbH 1992 Acquired by UWG (Acteon) 2003 MHU 1900S introduced 2007 MHU 3500S introduced MENCK & Hambrock founded 1934 MRB introduced 1967 MRBS introduced 1977 First hydraulic hammer 1980 MHU introduced 1989 MHU-T introduced 1993 Acquired by J.R. McDermott 2004 MNRS / MHC21 introduced 2010 MHU 100C introduced Type MRB MRBS MHF MHU MHU-T Mode Steam /Air Freefall Steam /Air Freefall Hydraulic Freefall Hydraulic Double Act Hydraulic Double Act Energy (kj) Ratio kj/t
3 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind Jacket Installation vs. Monopile Installation Shackle Intermediate flange Ram weight Hammer foot Anvil Underwater ballast Drive unit Piston rod Hydraulic Hoses Hammer housing Shock absorber Pile sleeve
4 MENCK Business Offshore Foundations
5 MENCK Business Offshore Foundations Hydraulic Hammers of variable sizes and energies from 100 kj to kj customized pile adaption systems worldwide availability of all systems Installation of very large and long piles installation of Piles of Length > 100m at OD 2,2m installation of Piles with top OD 6,5 m (+1000t weight in air) On land, offshore and deep to ultra-deep waters deepest Installation to date: 2,200m preparing for 3,000m
6 MENCK Markets & Knowledge transfer from Offshore Oil & Gas to Offshore Wind
7 MENCK Markets Diversified Expertise and Knowhow Bridge & Port Conventional Oil & Gas Deepwater Oil & Gas Offshore Wind SERVICES
8 MENCK Markets Conventional Oil & Gas Installations up to a water depth of 400m. Installed structures are Jackets, Conductors, Tripods and shallow water FPSO s. Year Project Structure Hammer Region 2011 Jalilah Jacket MHU 500T Middle East 2011 Bien Dong Jacket MHP/Winches Asia 2011 Spur Lines Jacket S-90 Far-East 2011 SHWE Jacket MHU 1200S India 2011 PNG Jacket S-90 South America 2010 Bongkot Jacket MHU 1700T Far-East 2010 Platong Jacket MHP/Winches Far-East 2010 Karan Jacket MHU 800S Middle East 2010 Kipper Tuna Jacket MHU 400T Australia 2010 PCSB Jacket MHU 800S Far-East 2010 Topaz Jacket MHU 500T Asia 2010 MHNRDII Jacket MHU 270T India 2010 VungTau Jacket MHP/Winches Far-East 2010 FPSO-Brazil Jacket MHU 270T South America 2010 DDW1 Jacket MHU 800S India 2010 Guendalina Jacket MHU 500T Europe 2009 Talisman + Newfield Malaysia Tripod MHU 150S Asia-Pacific 2009 Yuri FSO MHU 800S Europe 2009 MHSRPII Jacket MHU 800S Asia-Pacific 2009 Baraka Jacket MHU 270T North-Africa 2009 UjungPangkah Jacket MHU 270T Far-East 2009 Bohai Jacket MHU 800S Asia 2009 CVX Jacket MHU 500T Far-East 2009 Platong Jacket MHP/Winches Far-East
9 MENCK Markets Conventional Oil & Gas Jacket Installation Leg Piles, inclined, above water Jacket Installation Skirt Piles, under water
10 MENCK Markets Offshore Wind Installation of Monopiles, Jackets, Tripods and Tri-piles with outer diameters ranging from 1.37 m to 6.50 m Year Project Structure Hammer Region 2017 Walney Extension Monopile MHU 3500S Europe 2016 Burbo Bank Extension Monopile MHU 3500S Europe 2016 Rampion Monopile MHU 3500S Europe 2016 Wikinger Jacket MHU 1200S Europe 2015 Sandbank 24 Monopile MHU 3500S Europe 2015 Block Island Jacket MHU 800S North America 2014 Wikinger Test Piles Jacket MHU 800S Europe 2014 Amrumbank Monopile MHU 1900S Europe 2013 Humber Gateway Monopile MHU 1900S / 500T Europe 2013 HelWin & BorWin Jacket MHU 1900S / 1200S Europe 2012 Gwynt y Mor Monopile MHU 1900S Europe 2012 Globaltech I Tripod MHU 1200S / 800S Europe 2012 Bard Offshore I Tri-pile MHU 1900S / 1200S Europe 2011 North Sea East and Ijmuiden Monopile MHU 800S Europe 2011 Lincs Monopile MHU 1900S Europe 2009 Bard Hooksiel Tri-pile MHU 1900S / 1200S Europe 2009 Alpha Ventus Jacket / Tripod MHU 500T Europe 2008 Rhyl Flatts Monopile MHU 800S Europe 2008 Gunfleet Sands Monopile MHU 800S Europe 2008 Fino 3 Monopile MHU 800S Europe 2007 Lynn & Inner Dowsing Monopile MHU 1900S Europe 2006 Burbo Bank Monopile MHU 800S Europe 2005 Greater Gabbard Monopile MHU 500T Europe 2004 Amrumbank West Monopile MHU 800S Europe 2004 North Hoyle Monopile MHU 600B Europe 2002 Samso Monopile MHU 600B Europe 2000 Utgrunden Monopile MHU 500T Europe
11 MENCK Markets Offshore Wind Expertise in installing: Monopiles Twisted Jackets Tripods Jackets (pre- and post-piled) Tri-piles Anchor piles
12 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind One-Off Installation vs. Serial Installation
13 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind One-Off Installation vs. Serial Installation Various challenges on different ends of the Supply Chain Material Fabrication Logistics Installation
14 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind One-Off Installation vs. Serial Installation Various challenges on different ends of the Supply Chain Material Fabrication Logistics Installation Use of Template for Pre-Installation of Piles to decouple above steps Modified storage and handling to allow uninterrupted pile driving
15 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind Jacket Installation vs. Monopile Installation Jacket Installation - Diameter up to 3m - Length up to 100m - Required energy up to 1900kJ - Number of piles up to 12 for platforms - Turbines 3 or 4 piles New Challange - Installation tolerances in serial production Monopile Installation - Diameter up to 6,5m - Length up to 70m - Required energy up to 3500kJ Average 2400kJ - Number of piles up to 100 Average 80 New Challanges - More Energy - Bigger Pile Adaptation - Flange Protection - Paint Protection - Horizontality Measurment - Serial Installation - Noise Mitigation
16 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind Jacket Installation vs. Monopile Installation Car 1,3t 1,5m Truck 28t 4m MHU100C 15,6t 10,4m MHU270T 66t 12,7m MHU500T 113,7t 14,5m MHU800S 139t 17,1m MHU1200S 203,5t 18,9m MHU1900S 244,5t 22,1m MHU3500S 425t 24m MHU3500S 566t Ø6,5m 20m
17 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind Jacket Installation vs. Monopile Installation
18 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind Jacket Installation vs. Monopile Installation Weight & Dimensions MHU3500S For pile diameter of 5,5m 6,5m Above water configuration Part Weight (t) MHU 3500S, 6.5m hammer foot 318 Anvil 6,5m 178 Pile sleeve 6,5m Total weight above water 566
19 Experience Transfer Conclusion Proven technology New challenges by market driven requirements Driving on a Flange Paint Protection with Plastic Strips inside Pile Sleeve Horizontal Measurement System Noise Mitigation System Optimized operation and maintenance procedures for serial installation
20 Knowledge Transfer from Offshore Oil & Gas to Offshore Wind
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