Birth of the LB that transcends LB. The machine against which all others will be measured. Highest Quality. Super Rigidity Speed.
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- Jonathan Strickland
- 5 years ago
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1 -Saddle CNC Lathe
2 Birth of the LB that transcends LB Okuma's LB series of NC lathes have always been pioneers, leaving a path for others to follow behind. The LB series thus has an obligation to respond to the needs of the times, open possibilities for the next generation, and deliver new value to customers worldwide. That means constantly developing LBs that transcend LB. Okuma's advanced technology in its SPACE TURN EXII series continues to write new pages in world standards for machining quality, speed, power & torque, multitasking, ease of operation, and more. The machine against which all others will be measured Highest Quality Application of Thermo-Friendly Concept Slanted-box bed construction Super Rigidity Speed Equipped with new high-power, high-torque motor Combination of larger and faster spindle Large through-hole diameter, large working range Top rotation speed, horsepower, and torque in its class Easy Operation Satisfaction from complete control of a machine tool Operator-friendly OSP-P00L Extreme Versatility Abundant series variation NC tailstock standard equipment Photo includes optional specifications.
3 Highest Quality High accuracy specifications overall assure machining with high thermal stability Thermo-Friendly Concept for unparalleled thermal stability Slanted-box bed configuration with superior construction and rigidity Okuma's Thermo-Friendly Concept is used on all the LB EX machines for extraordinary machining accuracy, using our unique machine design and thermal deformation control technology. Outstanding thermal stability in long-time continuous operation, multitasking, front and back side machining with a subspindle, and even Y-axis machining without troublesome compensation or warming up. The next evolution of the slanted-box bed construction that has been highly praised as a "rugged, Okuma-like construction" in the SPACE TURN series. The primary units of headstock and turret on a box bed is optimally placed for outstanding thermal stability and high rigidity. Exhibits stable machining accuracy even in heavy cutting. Simple machlne construction Symmetrically built Thick walls Thermo-Friendly Machine designs that Concept equalize ambient temperatures Machine covers Peripheral equipment placement Machine hot spots diffused Highly accurate control technology (on MY machines only) TAS-C Thermo-Friendly Concept Optimized X-axis feed element OD change (øµm) OD dimensional change Room temp Machining dimensional change over time: ø m * Actual data [LB000 EX (L) turning] (ambient temperature: 8C change) 8C change Elapsed time (Hr) 4 8 Ambient temperature change øµm * ø0.000 in. Cycle time: sec : mm repetitions/cycle Cutting conditionsspindle speed: 4,000 min - Cutting depth : 0. mm Feed : 0.0 mm/rev Workpiece material: BsB Slanted-box bed achieves outstanding thermal stability and high rigidity Roundness [actual data*] Standard spindle 0.4 µm/at,00 min - Material: BsB 0.4 µm,00 min - Standard spindle 4 Thermal deformation minimized on Z-axis Tool nose uniformity* (for better surface roughness) [actual data*] Standard spindle: 0. µm/at,00 min - Material: BsB (µm),00 min - Outer perimeter mm 0. µm.00 Heat sources eliminated and thermal deformation suppressed from the machine's construction * The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting and other conditions.
4 Super Rigidity Speed Huge reduction in machining time with an original high power motor and faster machine movements Powerful motor on the spindle gives turning capacity of.7 mm Spindle with a larger bearing internal diameter of ø00 mm can accommodate larger workpieces, and a turning capacity of.7 mm is achieved with a high-speed, widearea full power motor. Stable, high quality machining, from heavy to high speed cutting. Spindle size Spindle speed Bearing ID ø00 (bore ø),000 min - Reduced operation time achieved with higher speed machine movements Rapid traverse Spindle start/stop Turret rotate NC tailstock rapids X: m/min (984 ipm) Z: 0 m/min (,8 ipm).4 sec (,000 min - ) 0. sec/index m/min (47 ipm) Output Torque /7. kw (/0 hp) N-m (8 ft-lbf) ø Motor output /7. kw (/0 hp) ø00 ø40 flat Turning.7 mm (Workpiece: S4C) Cylindrical, heavyduty cutting [Actual data*].7 mm (0.004 in. ) Cutting speed V: 0 m/min (9 fpm) Cutting depth t :.0 mm (0.4 in.) Feedrate f : 0.4 mm/rev (0.0 ipr) Drilling ø0 (ø.8) carbide insert drill Cutting speed V: 0 m/min (49 fpm) Feedrate f : 0. mm/rev (0.0 ipr) Integral motor/spindleokuma's own powerful motorretains full power over a wide area. There are no gears or belts that can cause vibration or bending, for stable machining without chatter. * The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting and other conditions. Motor/spindle variations Improved productivity: 0% shorter cycle time*, Torque 00 0 N-m N-m (0 min) 09 N-m (cont) N-m (0 min) 4 N-m (cont) kw (0 min) 7. kw (cont) Output kw, Torque 00 0 N-m 0 N-m ( min) N-m (cont) 7 N. -m ( min) N-m (cont) kw (0 min) kw (cont) Output kw, Torque 00 0 N-m 47 N-m (0 min) 4 N-m (0 min) 8 N-m (cont) 9 N-m (0 min) 0 N-m (cont).8 kw (0 min) 8. kw (0 min) kw (cont) kw (0 min) kw (cont) Output kw 0 00 (Sec) Previous machine 4.7 minutes 8 8 -M8, 0 deep 0,0,000 0,900, ,00 4, ,000, ,000, ,000,000 LB000 EX Turning Milling Non-cutting time.9 minutes.8 minutes (0% less) ø ø00 Workpiece * Previous machine comparison Actual data Spindle speed Standard spindle High power specs Big bore spindle specs ø00,,000 min - /7. kw (0 min/cont) N-m (8 ft-lbf) Spindle speed ø00,,000 min - / kw ( min/cont) 0 N-m (49 ft-lbf) Spindle speed ø0,,000min - / kw (0 min/cont) 47 N-m (4 ft-lbf)
5 Greater efficiency with highest milling performance in its class and fast tool change times Compact new PREX motor gives milling performance of 44 cm /min Compact, high-power, high-torque PREX motor also used for milling spindle of the multitasking V radial turret. This combined with a powerful, highly rigid bolt clamp system greatly increases multitasking speed. Reduced operation time achieved with higher speed machine movements Turret rotate M-spindle start/stop M-M switch 0. sec/ index 0.4 sec (,000 min - ). sec M spindle Output Torque,000 min - PREX./.7 kw (7./ hp)./0.9 N-m (/.4 ft-lbf) Milling capacity 44 cm /min (Workpiece: S4C) [Actual data*] Chip volume 44 cm /min (8.8 in. /min) End milling ø -flute carbide end mill Cutting speed V: 00 m/min (8 fpm) Spindle speed N:,000 min - Cutting depth t : 0x.0 mm (0.79x0. in.) Feedrate f : 0. mm/rev (0.0 ipr) Drilling ø0 carbide insert drill Cutting speed V: m/min (44 fpm) Feedrate f : 0. mm/rev (0.0 ipr) Tapping M P (Synchronized tapping) Milling tool spindle * The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, cutting and other conditions Wide working range Torque 0 0 N-m. N-m ( min) 0.9 N-m (cont). kw ( min).7 kw (cont) kw Output Max machining dia: ø40 mm (M turret: ø mm) Standard spindle Big-bore spindle ø40 flat JIS A- -in. chuck 8-in. chuck 0-in. chuck 4,80, ,000,000 Spindle speed min -,000 min - PREX./.7 kw ( min/cont). N-m ( ft-lbf) Distance between centers: 00 mm Spindle thru hole: Bigger Standard spindle ø mm (ø.44 in.) Big-bore spindle ø80 mm (ø. in.) 7 8
6 Easy Operation What you want to see and do, conveniently come together in a single-mode operation. First, select one of three operation screens. Then simply touch the screen or press a function key to see and do your job. Okuma Control [for Lathes] OSP-P00L Okuma Sampling Path Control Setup operations Trial/continuous cuts Programming Tool preparations Satisfaction from complete control of a machine tool As a machine & control builder, Okuma makes further strides in machine tool manufacturing with this superb control featuring Easy Operation. Okuma took a close look at the way machinists actually operate machine tools, to help them create smoother and more effective ways of producing parts. Novice operators as well as professional machinists get complete control and satisfaction. Collision prevention Collision Avoidance System (Optional) Cutting condition search for turning Machining Navi L-g (Optional) World s first Collision-Free Machine CAS prevents collisions in automatic or manual mode, providing risk-free protection for the machine and great confidence for the operator. Virtual machine (collision check) Chatter-free applications for maximum performance Chatter is suppressed by navigating to the best amplitude and wave cyclewithout decreasing spindle speed. This helps customers to boost productivity. Fine tuning zone Chatter graphed 9 0
7 Providing rich variation and optimum ease of use Extreme Versatility NC tailstock that shortens setup and automates center work is standard equipment Up to 0 pairs of tailstock positions can be set, enabling continuous machining of workpieces with 0 different lengths without setup. In addition, thrust can be switched between high and low without resetting the workpiece. (Tailstock thrust high/low switch: option) High accuracy positioning is also possible with a high speed linear guide employing a ball screw guide. Tailstock thrust Rapid traverse Approach Retract 0. to kn, 0. to kn (DBC 00) m/min (47 ipm) 0 m/min (94 ipm) m/min (47 ipm) Note: Please select a hyrdraulic quill for face driver machining applications. Complete multitasking with Y-axis functions One chuck machining even with irregularly shaped workpieces A variety of milling operations can be accommodated with high-accuracy, wide-range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking (MY specifications). Integrated operations with sub-spindle With these sub-spindle specifications, front and back machining can be done on a single LB000 EX. Interference is not a worry even in back face machining with a multitasking V radial turret (W, MW specifications). Travel Y-axis rapid traverse 00 mm (+0 to -0) [.94 in. (+.97 to -.97)]. m/min (49 ipm) Y-axis Ys-axis ø00 mm (.94 in.),000 min - /7. kw (/0 hp) (0 min/cont) 88/ N-m (/44 ft-lbf) 0 0 X-axis N-m (0 min) N-m (cont) 9 N-m (0 min) 7 N-m (cont) kw (0 min) 7.kW (cont) 0 Torque N-m0 Output kw Simple automation with parts catcher (Optional) Automation can be achieved easily with a simple mechanism in which the bucket swings and discharges workpieces outside the machine.,00,0, ,000,000 Spindle speed min -
8 Machine Specifications Capacity Travels Spindle Turret Milling tool Feedrates Tailstock Motors Machine size CNC Item Swing over bed Swing over saddle Distance between centers (W specs: DBN)* Max turning dia Max work length X axis Z axis Y axis C axis Spindle speed Speed ranges Spindle nose Spindle bore dia / Front bearing dia Spindle speed Speed ranges Spindle nose Spindle bore dia / Front bearing dia Type No. of tools OD tool shank ID tool shank dia Turret rotation Spindle speed Speed range Rapid traverse Tailstock rapids Rapid traverse (W) Rapid traverse (C) Cutting (X-Z-Y) Model Tapered bore type (revolving center) Quill travel Main spindle Milling tool spindle Axis drive Tailstock travel travel Coolant pump Height Floor space Weight (w/ CNC) deg min - (rpm) min - (rpm) sec/index min - (rpm) infinitely variable m/min (ipm) m/min (ipm) m/min (ipm) min - (rpm) mm/rev (ipr) kw (hp) kw (hp) kw (hp) kw (hp) kw (hp) kw (hp) kw (hp) kg (lb) Standard Specifications & Accessories Model Specifications Spindle Turret Milling tool ( min/cont) Tailstock Standard accessories Standard accessories CNC T L C x 00 V bolt clamp C x 00 NC travel Dead quill MT 4 T T 0 (.9) LB000 EX (L) C x (.) 00 (.8) ø40 (ø.9) 00 (.8) V NC turret L: LB000 EX (M) C x 00 T C x 00 C x 00 ø80 (ø.8) ø4 (ø8.0) 40 (.) 00 (.8) ø (ø4.7) 00 (9.9) 0 (.9) 00 (.8) 00 (9.9) (0.4) (.4) 90 (.) (.4) (0.00 increments) 0 to,000 [4 to,000] Infinitely variable x auto ranges (motor coil switching) ø40 flat < JIS A- > ø < ø80 > /ø00 < ø0 > (ø.44 < ø. > /ø.94 < 4.7 > ) M-V NC turret L / M: 0 (/4) ø (ø-/4) 0. 4 to,000 Infinitely variable X:, Z: 0 (984,,8) (47) (47) to, ( to 9.7) MT 4 (revolving center) MT 4 (revolving center) 4 (.4) (0.8) 4 (.4) (0.8) /7. (/0) (0 min/cont) [/ (0/) ( min/cont)] < / (0/0) ( min/cont) >./.7 (7./) ( min/cont) X:.8 / Z:. (.7/4.7).9 (.9).9 (.9) Side discharge: 0. (0.4), Rear discharge: 0.8 (.08),89 (7),94 x,74 (77 x 8),00 x,74 (87 x 8),94 x,74 (77 x 8),00 x,74 (87 x 8),0 (7,0),400 (7,0) 4,00 (9,4),0 (7,0),400 (7,0) 4,00 (9,4) OSP-P00L LB000 EX M MY C x 00 C x 00 T C x 00 C x 00 ø40 flat 0 to,000 min - /7. kw (/0 hp) (0 min/cont) NC indexing M-V radial 4 to,000 min - PREX./.7 kw (7./ hp) NC travel NC travel Dead quill MT 4 Dead quill MT 4 W V bolt clamp MW ø40 flat 0 to,000 min - /7. kw (/0 hp) (0 min/cont) M-V radial 4 to,000 min - PREX./.7 kw Coolant system (water soluble) Work lamp (LED) Full enclosure shielding Jack screws, foundation washers Hand tools Door interlock (standard) Lube monitor (A- + oil source pressure detector) Chuck auto open/close confirm (main/sub) Chuck air blow (main/sub) OSP-P00L NC operation panel, -in. color TFT (touch panel) Program storage; over GB Operation buffer; over MB Chuck open/close during spindle rotation LB000 EX (MY) LB000 EX (W) T C x 00 C x 00 ø80 (ø.8) ø4 (ø8.0) 00 (.8) ø (ø4.7) 490 (9.9) 79 (.4) ø40 (ø.9) 0 (.9) 00 (.8) 00 (9.9) (0.4) 0 (.78) 0 (0.08) (.4) 00 (+0 to -0) (.94 (+.7 to -.7)) (0.00 increments) /7. (/0) (0 min/cont)./.7 (7./) ( min/cont)./.7 (7./) ( min/cont) X:. / Z: 4., Ys:. (4.7/./4.7) X:.8 / Z:. (.8/4.7) X:.8 / Z:. (.8/4.7).9 (.9).8 (.7) Side discharge: 0. (0.4), Rear discharge: 0.8 (.08),0 (88),89 (7),98 x,74 (78 x 8),0 x,74 (89 x 8),740 x,74 (08 x 8) 4,00 (8,90) 4,00 (9,40) 4,80 (0,) 4,0 (0,0) OSP-P00L types and application Name Application Features Shape 0 to,000 < 4 to,000 Infinitely variable x auto ranges (motor > coil switching) ø40 flat < JIS A- ø > < ø80 > /ø00 < ø0 > (ø.44 < ø. > /ø.94 < ø4.7 > ) 0 to,000 Infinitely variable x auto ranges (motor coil switching) ø40 flat ø/ø00 (ø.44/ø.94) M-V NC turret V NC turret M-V NC turret L / M: L: L / M: 0 (/4) ø (ø-/4) 0. 4 to,000 4 to,000 Infinitely variable Infinitely variable X:, Z: 0, Y:. (984,,8, 49) X:, Z: 0 (984,,8) (47) 0 (,8) to, ( to 9.7) MT 4 (revolving center) 4 (.4) (0.8) /7. (/0) (0 min/cont) [/ (0/) ( min/cont)] < / (0/0) ( min/cont) > For steel Various chip conveyors Optional Specs & Accessories Headstock Chucking Gauges Tailstock Lubrication Coolant Air Shielding Chip handling Dustproofing Automation Big-Bore spindle Spindle bearing ID ø0 JIS A- 4 to,000 min - Spindle motor / kw ( min/cont) High-power spindle / kw ( min/cont) Chuck auto open/close confirm Chuck high/low pressure switch Work stopper in spindle In-process gauging system Touch setter M (manual), A (auto) Revolving center: MT 4 Tailstock taper: Built-in center MT Built-in center MT 4 (DBC 00) Threaded center MT High thrust specs Lube monitor B-, C-, C- Shower coolant A,B Spindle ID coolant A,B Coolant pump, 0.8 kw Coolant sludge control Coolant detection; flow volume, level Mist collector Coolant gun Air blow (blast; chuck, center, spindle ID, turret) Front door auto open/close Chip pan side rear side rear discharge L,H L,H Air purge, double wiper Bar feeder Bar puller NC robots NC loaders Hinge type Scraper type Magnet scraper type Hinge scraper type General use [ ]: High-power spindle specs : Big-Bore spindle specs *. DBN: Distance between nose For castings Magnet scraper for sludge processing Easy for maintenance Blade scraper LB000 EX (MW) 79 (.4) ø (ø4.7) 0 (.) (0.00 increments) Note: Machine platform may be necessary depending on the type of conveyor. For castings Suitable with sludge Not suitable for nonferrous metals Magnet For steel, castings, nonferrous metal Filtration of long and short chips and coolant With drum filter 4
9 Chucking / Tooling Model Specifications Chuck Drive chuck Sup-spindle drive Soft jaws, A Soft jaws, B Hard jaws I -S I-S II-S V-S ID-H ID-I-S (H) ID-II-S (H0) ID-III-S (H0) ID-H-S (main) ID-H-S (sub) DS MT No.-H DS MT No.-H DS MT No.-H BS 8-H BS 0-H BS -H BS -H BS 0-H BS -H BS -H0 BS -H0 Radial mill/drill unit Dummy holder Revolving center*mtno.4 Std Chucking Solid in. N-0 Y00 L Std Tooling 4 * MT 4; not available for T model specifications Chucking BB kit : * E kit : * D kit : * M Chucking BB kit : * E kit : * D kit : * LB000 EX Std Chucking Solid in. N-0 Y00 W Sub Chucking Hollow in. B-0 SS4 Std Tooling 4 MW Tooling MY kit specs not available. LB000 EX (W) Drill sleeves BS 8-H BS 0-H BS -H BS -H BS 0-H BS -H Boring bar sleeves DS MT -H DS MT -H DS MT -H Boring bar ø (ø-/4) Boring bar ø0 (ø/4) Boring bar sleeves BS 8-H0 BS 0-H0 BS -H0 BS -H0 LB000 EX (M/MY) Turning ID Turning ID- -S(H) (main) ID- -S(H0) (ID: main, sub) ID- -S(H0) (ID: main, sub) ID- -S(H0) (ID: main) (OD: sub) V turret ( across flats) (4.7) * Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (LB00-W same tooling) Commercially available items Mill/Drill OD Turning OD- -S(OD, grooving: main) OD- -S(End: main, sub) OD- -S(OD: main, sub) OD- -S(OD: main, sub) OD- -SStopper (main) OD (sub) Chucking Chuck table Chuck Drive BB : * Hollow in. B-0-0 SS4 E : * Hollow in. B-0-0 SS4 D : * Hollow 8 in. B-08-0 SS4 *, *, * cross-referenced for these two tables. Drill sleeves DS MT -H DS MT -H DS MT -H OD- OD- Collets ø4,, 7, 8,,,, 4,,, 7, 8, 9, 0 Tooling System LB000 EX (L) Boring bar sleeves BS 0-H BS 0-H BS -H BS -H BS -H ID-H V turret (40 across flats) (.9) Radial mill/drill unit ø 8 ø0 ø Boring bar shank diameters ø ø0 ø ø/ ø/8 ø/ ø/8 ø/4 ø ID Turning Boring bar sleeves BS 8-H BS 0-H BS -H BS -H BS 0-H BS -H OD Turning OD- Boring bar ø LB000 EX (MW) Turning * Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (Not compatible with LB00-M) Commercially available items Dummy holder Mill/Drill OD- -S (W) (back application possible) Boring bar ø (ø-/4) ID-H* OD tool shank 0 x 0 (/4 x /4) Drill sleeves DS MT -H DS MT -H DS MT -H OD- -S (W) Collets ø4,, 7, 8,,,, 4,,, 7, 8, 9, 0 V turret ( across flats) (4.7) Boring bar sleeves BS 0-H BS 0-H BS -H BS -H BS -H ID-H-S main V turret (40 across flats) (.9) Radial mill/drill unit Drill MT MT MT Drill sleeve DS MT -H DS MT -H DS MT -H * Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (LB00 same tooling) Commercially available items OD- Boring bar ø (ø-/4) ID-H-S (W) sub * Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (Not compatible with LB00-M) Commercially available items Dummy holder
10 ø0 Tool Interference Drawings Working Ranges LB000 EX (L) LB000 EX (M) LB000 EX (L) 00 I ø ø80 40 st. 4 ø40 00 st. ø 80 ø80 ø ID-H (Z-axis travel) 0 80 MAX40 (MIN) ID-H (Z-axis travel) MAX40 (MIN) ø ø Max. Max. swing swing dia dia ø4 ø4 ø 0 Max turning dia ø40 ø00 ø Max. swing dia ø4 ø ø0 ø ø0 ø I Max turning dia ø Spindle center LB000 EX (L) 00 0 ø 77 4Tailstock travel Tailstock travel (90) LB000 EX (MY) ø0 ø9.8. ø0 Radial mill/drill unit ø4 I Max. swing dia ø4 ø 00 ID-H ø 90 ø ø0 ø0 7 ø0 st. 80 ø7 ø0 Max turning dia ø ID-H Spindle center I-S ø0 ID-II-S (H0) ø0 ø00 ø9 ID-II-S (H) 80 ø0 OD-V-S ø0 ø4 LB000 EX (W) ø80 ø0 Max. Max. swing swing dia dia ø4 ø44 ID-IV-S (H0) ø ø 4 4 ø0 ø0 ø0 ø40 ø0 st. 0 Max turning turning dia ø40 -S II-S ID-III-S (H0) Spindle center 8 8 (Z-axis travel) () LB000 EX (M) (Z-axis travel) (Tailstock travel) (Tool length) 0 00 ø 0 80 MAX40 (MIN90) MAX40 (MIN) ID-H (Z-axis travel) 98 () (Z-axis travel) (Tailstock travel) MAX40 (MIN90) MAX40 (MIN) 0 LB000 EX (MW) 0 I 0 st (Tailstock travel) (Tailstock travel) (90) Same with or w/o revolving center and release nut ID-H ø ø ø ø ø80 7 ø0 Radial mill/drill unit 7. Max. swing dia ø4 00 ø80 ø ø00 ø8 ø 7 ø8 ø ø0 ø8 ø ø Max turning dia ø Spindle center ID-H-S -S LB000 EX (M) (Z-axis travel) () 7 (Tool length). 0 (Tailstock travel) MAX40 (MIN90) (Z-axis travel) () (Tailstock travel) MAX40 (MIN90) 7 8
11 LB000 EX (MY) 00 Floor Space (Z-axis travel) MAX40 (MIN90) (Z-axis travel) 0 9 MAX40 (MIN90) Small machine footprint of. m for effective use of plant floor space (Tailstock travel) (Tailstock travel) 9 0 With a mere. m (4 ft ) required for installation, workpieces of up to ø40 x 00 mm (.9 x.8 in.) can be accommodated. This enables maximum use of limited factory space. LB000 EX (MY) LB000 EX (W) V-S 0 (Z-axis travel) 8 79 (Z-axis travel) ( st.) Cross slide width 9 ø (Tailstock travel) 4.8 Tailstock 0.7 retract limit MAX40 (MIN) retract limit MAX40 (MIN90) ID-III-S (Z-axis travel) (Z-axis travel) ( st.) (Tailstock travel) ø0 9 8 Cross slide width MAX40 (MIN90) Tailstock retract limit MAX40 (MIN) retract limit,8mm (7 in.),74mm (8 in.) Photo includes some optional specifications. In environments with normal temperature changes, machining accuracies equivalent to those in temperature-controlled rooms are achieved. As long as the operator is comfortable, there is no need for air conditioning to ensure accuracy. Amount of energy consumed for temperature-controlled room Prevents CO emissions equivalent to about 7,00 beech trees per year Savings of approximately,000 kwh Environmental economic benefits of Okuma s Thermo-Friendly Concept Thermo-Friendly Concept Ecology & Economy (*) Machines and technology to achieve eco-friendly "monozukuri" * LB000 EX (MW) Energy-saving function Energy-saving technology 8 Cross slide width 8 Cross slide width Energy-saving function Energy-saving servo, NC units () (Z-axis travel) (Z-axis travel) 9 ( st.) ø9 0 (Max sub tol length) 9 MAX40 (MIN90) 4 retract limit (Z-axis travel) 0 () (Z-axis travel) 9 ( st.) MAX40 (MIN90) retract limit Power-saving function Peripheral device power shutoff after completion of automatic operation Spindle cooler, etc. Energy-savings from PREX motor Energy efficiency % increase (compared with previous model) Uses PREX motor Energy-saving control during no-load turning Lightweight, low inertia, etc. PREX motor developed by Okuma eliminates rotor winding and achieves small size and efficiency. High output, low heat generation spindle drive system is used. Energy efficiency 0% decrease High-performance single CPU configuration Energy savings from simple design Energy-saving display device *. Calculations are examples only, and may differ from actual circumstances. Temperature-controlled room capacity: 0 m x 0 m x H m ± C *. Monozukuri: Making thingsbetter than ever (compared with previous model) 9 0
12 Hi-tech Okuma mechatronics for advanced machining applications Harmonic spindle speed control (Optional) Variable spindle speed threading (Optional) Interactive operations Advanced One-Touch IGF-L (Optional) Reduce machining chatter Holds down machining chatter as spindle speed is periodically changed and resonance points change, when cutting large, thin workpieces or small-diameter, long workpieces. Actual speed Good threads from the first piece Feed axis perfectly synchronized with changing spindle speeds. Thread pitch accuracy is maintained even if the spindle speed changes during threading. Cutting conditions without chatter can be found by using spindle override during threading. As a result, you get good quality threads from the first piece. Part shape Auto process decide Machining process Advanced run Spindle speed L/D = 8 is machined without steadyrest 40 Commanded speed Time ø Chatter eliminated Spindle override change Chatter occurs Chatter eliminated from next cut Part program create Process edit Part program create Part program N000 G97 S4 M4 M0 M08 N00 G00 X08 Z0. T000 N00 G9 S40 N00 G8 N004 D8 F0. M8 N004 G8 N00 G0 X0.4 Z00 N00 X00 : After simple cutting data inputs (interactively), the required machining processes are determined and a part program is created (automatically). Deep hole synchro tapping Real -D simulation (Optional) Advanced run To run the machine directly from the interactive part program screen. When a problem is detected it can be quickly corrected and checked, speeding up first part machining. Easy programming of machining know-how Cutting is divided into multiple cuts by simply designating depth of cut, amount of relief, and amount of withdrawal, and tool damage from chip clogging is prevented. In addition, if overload is detected during synchronized tapping, machine returns to machining start point with synchronized feed and stops with alarm. Returns to machining start point when total depth of cut reaches amount of withdrawal. Live-performance machining In all operating modes (auto, MDI, manual, etc), the cutting conditions are displayed in real time. Switching between solids, section views, transparent models, and performing machining simulation (dry runs with the machine locked) lets you check part program accuracy. Directly change cutting conditions for each process with this process sheet Amount of withdrawal Depth of cut Amount of relief Tables make it easy to make mid-cycle or individual process starts Solid view Bottom face position Continuous run Mid-cycle start (finishing repeated) Individual run (machining repeated with this tool only)
13 Dimensional Drawings Dimensional Drawings ( ) dimensions for H chip conveyor (High) ( ) dimensions for H chip conveyor (High) LB000 EX (L / M) Specifications 00 LB000 EX (MY) Specifications 00 Operation panel Headstock Hyd chuck pressure valve Coolant pump (side) 00 Maintenance space V turret Operation panel Tailstock Lube tank (side discharge) 90 0,94 8 (,),8 9 (,40) 0 (,000) 89 (,4) 90 (,8) (9) 9,89,7,00 Space for side tank removal (,0),0 97 (99),74 8 (,),99 (,999) (rear discharge) 0 (,000) 8 (,),0 Space for rear chip 8 () conveyor removal 99,0 44 Spindle fan ,00 NC 7. Door open Coolant pump (rear) Hydraulic unit V turret Headstock Hyd chuck pressure valve Coolant pump (side) 00 Maintenance space,94,98 Tailstock (,8) 8 (,),8 9 (,40) 80 (,0) Lube tank (side discharge) 0 (,000) 89 (,4) (9),0,00,00 8. Space for side tank removal 00 44,0,74,99 (,999) 0 0 (,0) 8 (,) (rear discharge) 0 (,000) 8 (,),0 Space for rear chip conveyor removal 97 (99) 8 () 44, Spindle fan 80,00 0 Coolant pump (rear) Hydraulic unit NC 7. Door open LB000 EX (L / M) Specifications 00 LB000 EX (MY) Specifications 00 Headstock Hyd chuck pressure valve Coolant pump (side) 0 00 Maintenance space V turret Operation panel,90,00, (,) Tailstock Lube tank 0 9 (,) 8 (,) 9 (,40) (side discharge) (,0000) 89 (,4) 8 (74),89,7 9, ,0,74,99 (,999) 0 (,0) 97 (99) 8 (,) (rear discharge) 0 (,000) 8 (,),0 Space for rear chip conveyor removal 8 (), (8) 00 90,90 NC Spindle fan Space for side tank removal 4 Door open Coolant pump (rear) Hydraulic unit Coolant pump (side) Headstock Hyd chuck pressure valve 0 00 Maintenance space V turret Operation panel,90,00, (,) Tailstock Lube tank 0 (side discharge) (,0000) 89 (,4) 9 (,) 8 (74) 8 (,) 9 (,40),0,00, (,0) (rear discharge) 0 (,000) 8 (,),0 Space for rear chip conveyor removal 44,0 97 (99) 8 (),74 8 (,),99 (,999) 4 40,94 Space for side tank removal (8) 00 Spindle fan 9 NC,0 4,7 Door open Coolant pump (rear) Hydraulic unit LB000 EX (W / MW) Specifications V turret Headstock Operation panel Lube tank Hyd chuck pressure valve (side discharge) (sub-spindle),7 (rear discharge) ,0 NC,90 Coolant pump (rear) Hydraulic unit Spindle cooler () Hyd chuck pressure valve Coolant pump (side) Maintenance space 90 0,40 8 (,),0 9 (,40), (4,00) 0 (,000) 89 (,4) 9 (,) 8 (74), (,0) 44,0 97 (99),74 8 (,),99 (,999) 0 (,000) 8 (,),0 Space for rear chip conveyor removal 8 () Spindle cooler Space for side tank removal, (8) Door open 4
14 Okuma Control [for Lathes] Easy Operation Operation screen split into four displays Simultaneous display includes setup work, current position needed in confirming movement in trial machining, NC program, and graphic simulation. Forming soft jaws Templates like this make it easy to set required jaw shape, tool, and cutting conditions. Part programming not required to do this. OSP-P00L Okuma Sampling Path Control Tool registration Register data for all of your tools. Since the registered tool data is also used by Okuma auto programming (Advanced One-Touch IGF) and a collision check function (Collision Avoidance System), this screen will complete the entire registering process. When loading a tool in the machine, simply select it from among the registered tools. ATC manual operation does not require inputting the tool number. Just select the tool from the list and press the function key. Zero offsets A simple function key operation is all it takes to shift a zero offset to either the left or right end of a workpiece. The required zero offset will be calculated automatically based on jaw and workpiece lengths. (when the tool offset is set with reference to the turret tool mounting surface) Standard Specifications OSP-P00L Basic Specs Operations Control Position feedback Min / Max inputs Feed Spindle control Tool compensation Display Self-diagnostics Program capacity Programing Easy Operation Machine operations MacMan Communications/Networks High speed/accuracy Optional Specifications Item New Operations Advanced One-Touch IGF-L * Advanced One-Touch IGF-L Multitasking * Programming Circular threading Program notes User task I/O variables, 8 ea Work coordinate system select Tool compensation (Std: sets) 0 sets 0 sets 00 sets Tool compensation 4 sets Tool compensation 9 sets Tool compensation 00 sets Tool compensation 999 sets Specs * Common variables,000 sets (Std: 00 sets) Thread matching (spindle orientation required) Threading slide hold (G4, G) Variable spindle speed threading (VSST) Inverse time feed Spindle synchronized tapping (rigid tapping) Milling machine Coordinate convert specs Profile generate Flat turning -dimensional coordinate conversion Helical cutting (within degrees) Monitoring Real -D simulation Cycle time over check Load monitor (spindle, feed axis) Load monitor no-load detection (load monitor ordered) Tool life management Tool life warning Operation end buzzer Chucking miss detection Work counters Count only Cycle stop Start disabled Hour meters Power ON Spindle rotation NC operating NC operation monitor (counter, totaling) NC work counter (stops at full count with alarm) Status indicator (triple lamp) Type C [Type A, Type B] Measuring In-process work gauging Z-axis automatic zero offset by touch sensor C-axis automatic zero offset by touch sensor Gauge data output File output Post-process Set levels (-level, 7-level) work gauging BCD interface RS--C (dedicated channel) Touch setter [M, A] Turning: X, Z simultaneous -axis, Multitasking: X, Z, C simultaneous -axis OSP full range absolute position feedback (zero point return not required) 8-digit decimal, ± to 0.00 mm (± to in.), 0.00 Decimal: µm, 0 µm, mm (0.000, in.) (, 0.0, 0.00 ) Override: 0 to 00% Direct spindle speed commands (S4) override 0 to 00% Constant cutting speed, optimum turning speed designate Tool selection: sets, tool offset: sets -inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problems Program storage: GB, operation buffer: MB Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, M-spindle synchronized tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help Single-mode operation to complete a series of operations Advanced operation panel/graphics facilitate smooth machine control MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence, return, manual interrupt & auto return, threading slide hold, data I/O, chuck open/close during spindle rotation, spindle orientation (electric) Machining Management: machining results, machine utilization, fault data compile & report, external output USB ports, Ethernet, RSC interface ( channel) Hi-G control NML D OT-IGF OTM E D E D E D E D Included in machine specs Included in machine specs Included in machine specs Item External Input/Output and Communication Functions Additional RS--C channel channels (Std channel) DNC link DNC-T DNC-C/Ethernet DNC-DT USB (additional) additional ports possible Automation/Untended Operation Auto power shutoff MO, alarm Warmup function (by calendar timer) Tool retract cycle External program selections Okuma loader (OGL) interface Third party robot Type B (machine) and loader Type C (robot and loader) interface * Type D Type E Bar feeders Bar feeder Interface only Cycle time Operation time reduction reduction * Chuck open/close during spindle rotation Tailstock advance/retract during spindle rotation High-Speed/High-Accuracy Functions /0 µm control * Pitch error compensation AbsoScale detection * Hi-Cut Pro Super-NURBS Linear axis Linear axis + rotary axis Other Functions A (pushbutton) 8 types B (rotary switch) 8 types C (digital switch) BCD, -digit C (external input) BCD, 4-digit Collision Avoidance System (CAS) One-Touch Spreadsheet Machining Navi L-g Harmonic spindle speed control (HSSC) Spindle dead-slow cutting Spindle speed setting Spindle S command 0. min - Manual cutting feed Spindle power peak cutting Short circuit breaker External M signals [ sets, 4 sets, 8 sets, ( )] Edit interlock OSP-VPS (Virus Protection System) Specs * NML D OT-IGF OTM E D E D E D E D Including loader specs Included in machine specs *. NML: Normal, D: Real D simulation, OT-IGF: One-Touch IGF, OTM: One-Touch M E: Economy, D: Deluxe *. Real -D Simulation included *. Engineering discussions required. Note: Triangle items for M function (milling tool) machines only.
15 -Saddle CNC Lathe Fire Safety Precautions To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.. Oil-based coolant () Use nonflammable cutting fluid coolant. () When the use of an oil-based coolant is unavoidable: Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine. Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it. Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.. Precautions regarding machining of potentially flammable materials Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in () above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and watersoluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.. Dry machining Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in () above. This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country. When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Pub No. SPACE TURN LB000 EX -E-(a)-00 (Feb 04), OGUCHI-CHO, NIWA-GUN, AICHI 0-09, JAPAN TEL (087) 9-78 FAX (087) 9-74
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