5-Axis Vertical Multitasking Machines

Transcription

1 5-Axis Vertical Multitasking Machines

2 5-Axis Vertical Multitasking Machines Collision Avoidance System Thermo-Friendly Concept Machining Navi Real process-intensive machining opening up new markets in largecomponent, highly accurate 5-axis applications 5-axis control and machining capacity that cuts shapes of all kinds, going instantly from turning to slope multitasking. Packaged with advanced, high-accuracy 5-axis machining technology, the VTM-YB machines will change the way large, complex components for the aerospace, energy and other industries are produced. Photos shown in this brochure may also show optional equipment. 1 2

3 Machines for real process-intensive machining powerful multitasking to accurate, simultaneous 5-axis applications Multitasking Powerful, large-capacity machining of difficult-tomachine materials even more effective than lathes or machining centers Milling Highly accurate control Powerful machining Contour control Roundness: 2.1 µm Turning 6.5 mm2 Face milling 1,000 cm3/min Machining dimensional changes over time: µm 5-axis machining Turning Note: The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, and cutting conditions. Higher efficiency in large-diameter, complex part machining Higher efficiency in machining new and difficult-to-machine materials Effective use of shop space (No materials in progress; no transporting materials between processes; machine space for one machine only) Shorter cycle times with improved cutting conditions (rigidity improved by optimizing tool length for non-interfering angle) Higher machining accuracies (no mounting error with single chucking) Reduced setup time Reduced costs (fewer setup parts, reduced tooling costs, multiple machines, higher utilization) Turning operations Milling Output: VAC 30/22 kw (30 min/cont) Output: VAC 37/30/22 kw (3 min/30 min/cont) Spindle torque: 6,093/4,062 N-m ( min/cont) Spindle torque: 505/300/5 N-m (3 min/30 min/cont) OD heavy-duty grinding: 6.5 mm2 (S45C) Grinding Face milling Stock removal: 1,000 cm3/min diameter: ø490 mm Cutting speed: 150 m/min (spindle speed 97 Cutting depth: mm Feedrate: Simultaneous 5-axis machining: B-axis NC control (optional) / min-1) Tool 0.65 mm/rev ø0 mm face mill (-flute) speed Cutting depth width 5 70 mm Single pitch accuracy JIS Class 5 (former JIS grade 1) Accumulated pitch accuracy JIS Class 2 (former JIS grade 0) Main specifications B-axis NC control High-accuracy C-axis Super-NURBS (high-speed contouring) Tool Turning operations Output: VAC 30/22 kw (30 min/cont) Spindle torque: 8,415/5,6 N-m ( min/cont) Cutting speed: 150 m/min (spindle speed 73 min-1) Cutting depth: 8 mm Feedrate: 180 m/min (tool spindle speed 1,146 min-1) Cutting speed Cutting depth width mm 0.45 mm/rev (516 mm/min) Drilling Stock removal: 707 cm3/min diameter: ø650 mm Tool Cutting (S45C) ø63 mm U drill speed Feedrate 0.82 mm/rev (S45C) ø50 mm 2-flute carbide end mill Feedrate OD heavy-duty grinding: 6.5 mm2 (S45C) Grinding 3 mm/rev (2,865 mm/min) End milling Stock removal: 645 cm3/min bevel gears Process-intensive machining on one multitasking machine of processes normally done on three different machine types, including expensive special purpose machines. Not only are equipment costs and installation space greatly reduced; lead times are also a significantly shortened. High-accuracy machining is achieved with simultaneous 5-axis control (B-axis NC) and a highly accurate C axis. 300 m/min (tool spindle speed 955 min-1) Cutting Feedrate Process-intensive machining of large spiral (S45C) 180 m/min (tool spindle speed 909 min-1) 0.25 mm/rev (227 mm/min) Tooth surface finishing (HRC 60 after quenching) Cycle time: 17 hr 42 min Highly accurate bevel gear tooth face machining with B-axis NC control Note: The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, and cutting conditions. 3 4

4 Superior machine structure delivers high performance High-rigidity C-axis clamp draws out full milling capacity Achieves high surface quality and accuracy Z-axis twin drive Gas balancer used Handles diverse shapes Wide B-axis travel range 150 (-30 to +1 ) Fast, accurate movement X, Y, Z axes Roller linear guide used Stable cutting even with heavy or unbalanced workpieces Headstock Powerful disc brake High-accuracy C-axis control* Indexing accuracy ±2.3 sec C-axis speed hybrid control Powerful disc brake near spindle Clamp torque: 9,000 N-m Disc brake ø1,000 Loading mass 3 tons (Optional: With power main spindle, load capacity is 5 tons) ø260 ø160 Clamp torque: 13,000 N-m Disc brake Big bore thrust bearing ø2,000 Loading mass tons ø650 ø0 ø1 Best cooling system to ensure support rigidity with fixed headstock *Optional on Ease of use high operator/machine performance Highly rigid structure that gives stable accuracies Integrated structure column resists twisting and bending Fixed headstock for high rigidity Spindle structure also handles unbalanced workpieces Spindle bearing: ø260 High speed operation In-machine chutes Best design for chute shape and inclination angle Chips efficiently flushed out with large capacity chip flush coolant Chip conveyor (optional) In-machine ceiling cover Ultra-high pressure coolant available with complete separation from cutting area Opens directly above spindle; easy workpiece mounting/dismounting with crane Hydraulic power chuck (, optional) ø0 + thrust bearing ø650 Forced discharge of chips Loading mass: 3,000 kg (chuck included) Optional 5,000 kg,000 kg (chuck not included) Automation (APC, etc.) makes long-time untended operation possible Spindle drive technology that gives high speed and high accuracy In-machine work step Roller linear guide used on X, Y, and Z axes Faster feedrates Better follow-up accuracy Better positioning accuracy Suppressed heat generation Twin drive system Twin drive with 2 ball screws used on Z axis Control of turret inclination with smooth Z-axis movement also uses twin drive system on X axis Faster axis feeds 32 m/min (X-Y-Z axes) Shorter ATC time (C-C) 12.5 sec Shorter B axis indexing 2. 4 sec/90 5 6

5 Stable, high accuracies even for 5-axis machining Circular cutting (X-Y planes) Roundness: 2.1 µm (actual data) µm 270 Material Al Machining dia ø115 mm Machining width 25 mm Tool Carbide end mill ø13 mm (4-flute) Cutting 326 m/min (8,000 min -1 ) Feedrate 1,000 mm/min ( mm/flute) B-axis control Standard: indexing Optional: NC-B axis (simultaneous 5-axis control) Note: The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, and cutting conditions. Highly Accurate Control Technology Simple machine construction Machine designs that equalize ambient temperatures Machining dimensional change over time: less than µm (Per 8 C room temp change) Turning and milling with room temperature change of 8 C (8 hr) The Thermo-Friendly Concept promises stable machining accuracies even with large 5-axis multitasking machines. Changes in machining accuracy are minimized even with repeated turning and milling operations, reducing dimensional control time and costs. Turning + milling Cold start Dimensional change: 18 µm (X), 11 µm (Z) Coolant Thermo-Friendly Concept "Thermo-friendly" concept that enables remarkable machining accuracy through original structural design and thermal deformation control technology. Free from troublesome dimensional compensation and warm-up. Exhibits excellent dimensional stability even during consecutive operation over long periods and environmental temperature change in the plant. Dimensional change µm High dimensional stability even for complex 5-axis multitasking 0 0 X axis (radial) Z axis 4 Milling 16 µm 8 C 8 Turning 18 µm 12 Time (hr) Milling 8 µm 16 TAS-S [Thermo Active Stabilizer Spindle] X-Y-Z axes control thermal deformation of the milling spindle TAS-C [Thermo Active Stabilizer Construction] Overall control of thermal deformation on headstock, bed, column, and turret Turning 11 µm Room temperature ( C) [Cutting conditions] Cycle time: 80 min Repeat Turning (roughing) (80-1 min -1 ) : 15 min Milling (1,0 min -1 ) : 40 min Turning (finishing) (130-0 min -1 ) : 15 min Stationary : min Machine specifications Capacity Travel Turning spindle Turret (tool spindle) Milling tool spindle Tool change Feed axis Motor Machine size Control Standard specifications Turning spindle Spindle cooler Turret B-axis indexing Milling tool spindle Coolant system Maximum chuck size Max machining diameter Max swing diameter Max turning length (height) Max workpiece load X-axis travel Y-axis travel Z-axis travel C-axis travel B-axis travel Spindle speed Spindle speed ranges Max spindle torque Spindle nose type Spindle bearing ID Through-hole diameter Turret type Number of tools mounted in turret Standard tool Boring bar diameter Maximum spindle speed Max spindle torque Spindle bore dia Tool shank Max tools (magazine capacity) Max tool diameter Max length (from gauge line) Max tool mass Feedrate command range Rapid feedrate Main spindle Milling tool spindle Feed axis B axis Required floor space (L W) Height Weight Unit kg (lb) mm (in.) deg deg min -1 N-m min -1 N-m tool kg (lb) mm/rev m/min (fpm) min -1 kw (hp) kw (hp) kw (hp) kw (hp) kg (lb) ø380 flat min -1 VAC 30/22 kw (30 min/cont) Table for ø1400 boring mill jaw (4T) 300 min -1 VAC 30/22 kw (30 min/cont) Oil controller H1, ATC LM common indexing,000 min -1 VAC 37/30/22 kw (3 min/30 min/cont) Tapered bore 7/24 taper No. 50 M-axis thru spindle coolant Detachable coolant tank Tool spindle coolant Chip flusher ø1,250 (49.21) ø1,0 (47.24) ø1, (59.06) 1,080 (42.52) 3,000 [5,000] [with chuck] (6,600 [11,000]) 1,270 (50) 1,000 (- to +) [1,240 (-6 to +6)] (39.37 ( to ) [-24.4 to ]) 1,080 [1,530] (42.52 [60.24]) 360 (minimum control angle 0.001) 150 (-30 to +1) (minimum control angle 0.001) 5 to [4 to 400] 4 to 300 [4 to 0] Infinitely variable 2 auto ranges 6,093/4,062 ( min/cont) ø380 (14.96) flat ø260 (.24) ø160 (6.30) H1, ATC 1 (L/M) 32 (1-1/4 x 1-1/4), 25 (1 x 1) ø40 (ø1-1/2), ø50 (ø2) 40 to, /300/5 (3 min/30 min/cont) ø90 (3.54) MAS BT50 [CAPTO C8, HSK-A0] 36 [60, 1] w/o adjacent tool: ø290 (11.42), with adjacent tool: ø170 (6.69) [600] (19.69 [0.78]) 30 [40] (66 [88]) to 1, X/Y/Z: 32 (5) B: 19.5, C: VAC 30/22 (40/30) (30 min/cont) VAC 37/30/22 (50/40/30) (3 min/30 min/cont) X: 5.2 (6.9), Y: 4.6 (6.1), Z: 4.6 x 2 (6.1 x 2.7) X: (6.1 x 2.7), Y: 4.6 (6.1), Z: (6.92.7) 4.6 (6.1) 5,512 5,471 ( ) 4,272 (168.19) 28,000 (61,600) Automatic tool changer Took shank shape In-machine work lamp Highly accurate C axis CNC Full-enclosure shielding Door interlock Foundation pads, leveling screws Work tools, tool box Lube monitor A-1 Thermo Active Stabilizer Thermal growth compensation OSP-P300S, FANUC 31i-B [ ] : Options 36-tool magazine, Fixed address type MAS BT50 BIG PLUS optional specification OSP-P300S/FANUC 31i-B (OSP: TAS) (FANUC) Pull stud is for thru-type (Okuma) ø2,000 (78.74) ø2,000 (78.74) ø2,400 (94.49) 1,400 (55.12),000 (22,000) 1,600 (62.99) 1,600 (-800 to +800) (62.99 ( to )) 1,400 (55.12) 8,415/5,6 ( min/cont) ø1,400 [2,000] (55.12 [78.74]) table ø650/ø0 (25.59/7.87) ø1 (4.33) 5,970 6,973 ( ) 4,967 (195.55) 37, (147.64) Note: The actual data referred to above for this brochure represent examples, and may not be obtained due to differences in specifications, tooling, and cutting conditions. 7 8

6 Working ranges Turning spindle output torque diagram BT50 turret Y-axis travel 1,000 (39.4) (19.69) (19.69) 585 (23.03) X-axis travel 1,270 (50) 685 (26.97) 215 (8.46) 50 (1.97) 30 3 (12.6) Gauge line Turning spindle min -1 Max output VAC 30/22 kw (30 min/cont) Max torque 6,093/4,062 N-m ( min/cont), kw ( min) 30 kw ( min) kw (cont) 22 kw (cont) 1,445 (56.89) 8 (4.25) B-axis travel (4.25) (8.46) 3 (12.6) 30 3 (12.6) Z-axis travel 1,080 (42.52) Spindle torque 1,000 6,093 N-m ( min) 4,062 N-m (cont) 3,014 N-m (30 min) 2,2 N-m (cont) 5 1 Motor output 257 (.12) 365 (14.37) 45 (1.77) Spindle speed min -1 BT50 turret Y-axis travel 1,600 (62.99) (31.50) (31.50) 1,570 (61.81) 1,570 (49.21) 535 (21.06) 50 (1.97) X-axis travel 1,600 (62.99) 1,015 (39.96) 215 (8.46) 1,035 (40.75) 8 (4.25) 62 (2.44) 30 B-axis travel (4.25) Gauge line (9.06) 215 (8.46) 150 (5.91) 3 (12.60) 3 (12.60) 30 3 (12.60) Z-axis travel 1,400 (55.12) 170 (6.69) Turning spindle 300 min -1 Max output VAC 30/22 kw (30 min/cont) Max torque 8,415/5,6 N-m ( min/cont),000 Spindle torque 1, ,415 N-m ( min) 5,6 N-m (cont) 30 kw ( min) 30 kw (30 min) kw (cont) 3,086 N-m (cont) 4,8 N-m (30 min) kw (cont) Spindle speed min Motor output Table diameter ø2,000 (78.74) Table dimensions Milling tool spindle output torque diagram ø2,000 (78.74) / Milling tool spindle,000 min -1 Max output VAC 37/30/22 kw (3 min/30 min/cont) Max torque 505/300/5 N-m (3 min/30 min/cont) 505 N-m (3 min) 300 N-m (30 min) 22 kw (30 min) 37 kw (3 min) (.19) P (=688.75) 125 (4.92) Spindle torque 0 8 N-m (3 min) 5 N-m (cont) 168 N-m (30 min) 124 N-m (cont) 30 kw (30 min) 22 kw (cont) 15 kw (cont) Motor output (12.57) (0.79) 32 (1.26) (=543.75) 700 1,700 7, ,000 Spindle speed min -1 5,000,000 9

7 Tooling system (MAS BT50) and have common tooling OD 32 Boring bar ø50 boring bars ø40 boring bars OD 25 ATC tool dimensions Maximum adjacent tool size Maximum tool size that can be used together with adjacent tool magazine Boring bar sleeves BS 12-H40 BS 16-H40 BS -H40 BS 25-H40 BS 32-H40 (BS 32-H50) ø69.85 ODI32 ODII32 ID H40 (H50) ID H25S ø170 Dummy tool Tool spindle nose End face milling cutter arbor Milling chuck Collet holder Various other milling tools that comply with MAS 403 BT50, BIG PLUS BT50 standards can also be used BT50 BIG PLUS (0.59) (1.52) (1.42) (0.59) 11 (0.43) 15 (0.59) Gauge line Optional specifications and accessories Auto pallet changer High power spindle ø2,000 boring mill jaw table B-axis NC control Wide Y-axis travel specs High column specs Tool shank ATC magazine tool capacity APC installation High pressure coolant Hydraulic chuck, cylinder Tooling types Chip discharge (required) In-machine chip discharge Chip bucket Front door auto open-close Oil skimmer Coolant gun Coolant level dection Air gun Turret air blower Mist collector In-process work gauging Touch setter A AbsoScale Scale feedback Highly accurate C-axis control Foundation bolts, anchors Automatic power shutoff Circuit breaker Hour meters Electric buzzer Machining Navi Shuttle-type 2-pallet APC with setup station Load capacity: 5,000 kg (with chuck) Spindle speed: 400 min -1 Spindle speed: 0 min -1 Boring mill jaw 1240 mm (6+6) 450 mm HSK-A0, CAPTO C8 60 tools (chain-type) 1 tools (matrix type) Inquire for details High pressure coolant unit 4.0 MPa, 7.0 MPa H01MA-36, H01MA-40 HH960C150 Auto chuck open/close Chuck operating buttons See separate tooling system diagram Hinged conveyor Drum filter-type conveyor Scraper-type conveyor Coil conveyor Required Lower limit detection Radio OSP FANUC Standard specifications for OSP 60-tool magazine Chip conveyor Maximum non-adjacent tool size Maximum tool size that can be used when there are no adjacent tools on either side in the ATC magazine ø69.85 ø290 ø (4.33) ø69.85 (2.75) 25.4 (1) (Tool shank) Various chip conveyors Chip conveyor types and applications Type Hinge Scraper Magnet scraper Hinge scraper Application For steel For cast iron For cast iron For steel, cast iron nonferrous metal Maximum tool mass moment Mass including shank may be up to 294 N (30 kg), and the center of gravity position at that time up to 170 mm from gauge line N-m 294 N (30 kg) ø0 (3.94) ø85 (3.35) (0.59) 35 (1.38) (0.91) ø69.85 NO.50 (4±0.01) 1.8 ± (7.28) MAS II (1.77) 60 Features Shape General use Magnet scraper for sludge processing Easy for maintenance Blade scraper Note: Machine platform may be necessary depending on the type of conveyor. Suitable with sludge Not suitable for nonferrous metals Magnet Long/short chips and coolant sludge 11 12

8 Dimensional drawing Installation drawing Dimensional drawing Installation drawing * ø2,000 table, ATC 60 tool magazine specifications Coolant tank Chip conveyor (Opt) (hinged H900) Chip bucket (Opt) Tank removal Touch setter (Opt) 1,350 (conveyor removal) (23.62) (23.23) Pneumatic unit panel, lube unit, mist lube unit Power inlet Hydraulic unit (31.54) 2,985 (117.52) 2,150 (84.65) 1,555 (61.22) 7,048 (277.48) 1,000 (Y-axis travel) 3,657 (143.98) 5,512 (217.01) 835 (32.87) Max grinding ø1,0 1,717 (67.60) Max swing ø1, 732 (28.82) 273 Oil controller 1,5 (47.44) ATC 36-tool magazine Max tool length L Operator door Main operation panel Sub-operation panel Tool change door 1,2 1,270 (X-axis travel) 50 1,499 (59.02) 1,411 (55.55) 1,900 (74.80) 5,160 (3.15) 704 (27.72) 2,160 (85.04) 6,175 (243.11) 311 (12.24) Tank removal Coolant tank Chip conveyor (Opt) (hinged H900) Chip bucket L (Opt) Touch setter (Opt) Max grinding ø2,000 Max swing ø2, (27.17) (23.23) (29.95) 1, (conveyor removal) (16.38) Power inlet Hydraulic unit Pneumatic unit panel, lube unit, mist lube unit 5,970 (235.04) 3,485 (137.) 2,150 (84.65) 1,600 (Y-axis travel) 625 (24.61) 2,170 (85.43) 2,137 (84.13) 4,307 (169.57) 7,648 (301.) 792 (31.18) 1,3 (43.43) Oil controller ATC 60-tool magazine (OP) Operator door Tool change door Main operation panel Sub-operation panel 0 1,550 1,600 (X-axis travel) 2,768 (8.98) 401 2,295.5 (90.37) 1,122 (44.17) 3,169 (124.76) 2,593.3 (2.09) 704 (27.72) 6,586 (259.29) 7,588 (298.74) 298 (11.72) Spindle end 1,125 (44.29) 1,5 (47.44) 1,560 (61.42) (front opening width) ø380 Status lamp 3,485 (137.) ,273 (168.23) 3,553 (139.88) Reducing valve (hydraulic power chuck pressure regulation) 540 (21.26) 2,438 (95.98) Pressure gauge (hydraulic power chuck pressure) H1 turret 730 (28.71) 1,492 1,080 (Z-axis travel) 2,580 (1.57) 1,296 (51.02) 1,585 (62.40) Table top 2,466 (97.09) (door opening width) 1,249.5 (49.19) ø2,000 1,216.5 (47.89) Status lamp ,622 (142.60) 4,967 (195.55) 2,5 (98.82) 524 (.63) 654 (25.75) 1,586 H1 turret 1,400 (Z-axis travel) 1,982 (78.03) 2,580 (1.57) 416 (16.38) ,657 (143.98) 5,762 (226.85) 1,625 (63.98) Headstock 1,900 (74.80) 311 4,300 (169.29) 860 (12.24) 5,471 (215.39) (33.86) 64 (2.52) 416 (16.38) 1,0 (43.31) 1,0 (43.31) 1,037 (40.83) 4,307 (169.57) 1,435 (56.50) 6,222 (244.96) 296 (11.65) Table 5,689 (223.98) 988 6,973 (274.53) (38.90) Lubricant collection tank 13 14

9 Okuma s new control for multitasking machines Advanced fundamentals "Easy Operation" The display screen During an operation, you can simultaneously view in a 4-split screen; current positions, and screens from various applications (Collision Avoidance System, Advanced-One Touch IGF, part programs) to confirm machine conditions at a glance. High-performance NC computer in a flat panel OSP full range absolute position feedback (zero point return not required) Equipped with high-performance, power-saving processor (dual core) Large color LCD and touch panel operations Program storage capacity: 2 GB Operation backup capacity: 2 MB No. of tool registrations: Max 1,000 tools Tool additional sets (including tool wear compensation, nose R correction): sets per tool Smooth and simple manual machine operations, because the Control was built by Okuma a Machine & Control manufacturer Rapid feed, cutting feed, and spindle override adjustments are easier with these rotary switches. The red keys are easy to spot and stop an operation. OSP-P300S Okuma Sampling Path Control USB ports (2 channels), RS-232-C, Ethernet (0/00 Mbps) Previous Okuma CNC OSP-P300S Significant reduction in number of keystrokes (actual data) Tool registration Spindle clamp useful when mounting jaws Tool offsets Tool magazine index useful when changing tool inserts Soft jaw machining Turret position selector matches actual turret indexed position Zero offsets 190 strokes (47% reduction) 360 strokes Easy tool preparations Being able to perform tool preps for the many tools required in multitasking applications in one screen provides enormous benefits. A world's first collision prevention in auto or manual operating modes Collision Avoidance System Shorter machine prep times Shorter trial cuts Collisions avoided Significant reduction in machining preparation time Previous multitasking machine For turning Machine preps Monitoring, trial cycle time 40% less Relax concentrate on machining Find the best cutting condition for your application Cutting conditions search Machining Navi (Optional) Collision Avoidance System Huge productivity gains NC movements checked in real time Automatic operation Movement stopped before the programmed block containing a collision risk Real-time just-ahead checks of manual movements Manual operation Manual movement stopped when collision just ahead detected Fast possible collision checks just prior to actual Program check machining The Collision Avoidance System (CAS) is the world s first collision prevention system in which an NC unit (OSP) that has a 3-dimensional model of machine structures, including workpieces, tools, fixtures, turret, and tailstock, conducts an advance simulation of the actual machine movements in real time, checks for interference and collisions, and stops the machine movement in advance of any problems. Single source for machine & control is Okuma s own technology to provide reassurance in all machining shops with Collision-Free Machining, something that has been a dream since the time of the first NC machine tools. The Collision Avoidance System (CAS) detects collision per 3D models of the machine components, tools, fixtures, and workpieces stored in the OSP. Thus, if the entered tool, fixture, or workpiece shape differs from their actual dimensions, CAS will not accurately detect possible collisions. CAS will not function when turned OFF (though machine is ON). Machining Navi Cost reduction shorter cycle times and higher productivity is required to compete in today s global market. Machining Navi, with clear visuals of complex cutting conditions, is a breakthrough tool that enables the machine operator to navigate the machine and tool capabilities to their best performance levels. "Machining Navi" L-g (guidance) Chatter-free applications for lathes Chatter in a lathe can be suppressed by changing spindle speeds to the ideal amplitude and wave cycle. Grouped axis feed buttons (C-axis on/off possible) Grouped M-spindle operations CAD/CAM system for parts machining ADMAC-Parts Spindle operation group Integrated programming function suited to all programming styles, including hand-typed input, interactive input, and CAD input For milling/machining "Machining Navi" M-g (guidance) Adjust cutting conditions while monitoring the data Chatter Chatter occurs Select and confirm any of a number of possible spindle speeds with a single touch From chatter noise picked up by the microphone, Machining Navi will display the best options for chatterfree spindle speed. The operator can select a recommended speed and immediately confirm the result

10 Basic Specs Operations OSP-P300S Standard High speed/accuracy Control Position feedback Min / Max inputs Feed Spindle control Tool commands Tool compensation Display Self-diagnostics Program capacity Easy Operation Collision Avoidance System (CAS)*1 Programing Machine operations MacMan Com / Net TAS-C TAS-S High speed/accuracy Optional Turning: X, Z simultaneous 2-axis, Multitasking: X, Y, Z, C simultaneous 4-axis OSP full range absolute position feedback (zero point return not required) 8-digit decimal, ± ~0.001 mm, Decimals as: 1 µm, µm, 1 mm (1, 0.01, ) Override: 0 to 0% Direct spindle speed commands (S5) override 50~0% Constant cutting speed, max turning speed designate, Spindle orientation (electric) 2-digit tool no. + 4-digit tool no. (max tool registration: 00 sets) Tool offset: sets per tool Tool wear comp: sets per tool Nose R comp: sets per tool 15-inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problems Program storage: 2 GB, operation buffer: 2 MB Single-mode operation for a series of operations from a single screen. Bundled tool control: tool shape, tool tilt, tool offsets per tool number. Tool data sharing between machining operations, One-Touch IGF, Collision Avoidance System. Easy-to-use operation panel supports complete machine control. Prevents interference during manual, automatic operation Easy modeling of shape data (there are limits in interference prevention unit, unit movement) Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, slope machining, M-spindle synchronized tapping, fixed drilling cycles, arithmetic operations, logic operations, math functions, variables, branch statements, auto programming (LAP4), programming help, slope machining MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return, manual interrupt & auto return, threading slide hold, data I/O Machining Management: machining results, machine utilization, fault data compile & report, external output USB ports, Ethernet Thermo Active Stabilizer Construction. Corrects thermal deformation error generated during shop temperature changes affecting machine construction Milling tool Thermo Active Stabilizer Spindle. Corrects thermal deformation error during spindle rotation of the milling tool spindle Hi-G control, B-axis rotation compensation, X, Y, Z, B, C axis pitch error compensation, 0.1 µm control Optional specs NML 3D AOT-M NML 3D AOT-M Optional specs E D E D E D E D E D E D New operation functions External I/O, communication functions Advanced L One-Touch IGF (Multitasking) Programming Additional RS-232-C channel [2 chan] (standard specs include 1 channel) Coordinate system sets Additional USB 2 additional ports possible selection 50 sets 0 sets DNC link DNC T3 DNC C / Ethernet*2 Circular threading Program notes (MSG) User task 2 Input/output variables 8 each DNC DT FL net*2 Automation / untended operation Y axis center height correction Common variables: 00 (Std: 0) Thread matching (spindle orientation required) Threading slide hold (G34, G35) Harmonic spindle speed control (HSSC) Power shutoff, M02, Alarm Warm-up function (by calendar timer) Tool shelter cycle Variable spindle speed threading (VSST) External A (pushbutton) 8 types Inverse time feed program B (rotary switch) 8 stages selection Manual cutting feed C1 (digital switch) BCD, 2-digit Spindle dead-slow cut C2 (external input) BCD, 4-digit Maximum M tool spindle speed limit for each tool Cycle time Helical cutting Reduction*2 Operation time reduction Coordinate change High-speed / high-accuracy functions Profile generation Simultaneous Super-NURBS 5-axis specifications Coordinate calculate (NCYL commands) Moving, rotating and copying coordinates 3D coordinate convert Monitoring One-Touch Spreadsheet Real 3-D simulation*2 Machining Navi L-g, M-g 5-axis kit Tool center point control II (TCP-II) (including tool tilt compensation) Inverse time feed DNC-DT Tool tilt comand Helical cutting 3-D coordinate change Cycle time over check Load monitor (spindle, feed axis) AbsoScale (X-Y-Z axes) Super-NURBS*2 Load monitor no-load detection (load monitor ordered) Hi-Cut Pro Tool life management Tool life alert Operation end buzzer (electric) Tool center point control II (TCP-II) Tool tilt comand Other functions Hour meters Power ON Spindle run-time NC operating Mobile pulse handle (required) Spindle power peak cutting function Circuit breaker NC operation monitor (counter, totaling) External M signals [(2, 4, 8 sets ( )] Status indicator (triple lamp) Type C Measuring Z-axis automatic zero offset by touch sensor Edit interlock Multi-insert tool function OSP-VPS (virus protection system) C-axis automatic zero offset by touch sensor Gauging data printout, file output Y-axis gauging Note: NML: Normal, 3D: Real 3D simulation, AOT-M: Advanced L One-Touch IGF (Multitasking), E: Economy, D: Deluxe *1. Collision Avoidance System and Super-NURBS cannot function simultaneously. *2. Technical consultations required. FANUC 31i-B Basic Control Functions Controlled axes Interpolation Command system Optional Programming 5: X, Y, Z, B, C, (3 simultaneously excluding B-axis) Positioning, linear, taper, circular, threading Absolute / incremental Standard Program protection key switch Program input MDI key input ISO/EIA input RS-232-C input/output interface Display LCD Display.4'' color Language: English Graphics function, dynamic graphics display Work spindle control S4-digit direct command Constant surface speed control Spindle override, 50 to 150% (% each) Spindle orientation (1 point) Zero return Manual and auto zero return Auto second zero return (ATC) Tool functions Tool selection A code (fixed address) Tool offset 6 digits, T code, 999 pairs Tool geometry/wear compensation Incremental offset Tool offset value counter input Direct input of tool offset value measured A Feed functions Threading range, lead command, 0.001~.0 mm/rev Feedrate override 0 to 0% (% each) Rapid traverse override: 0,, 25, 50, 0% Automatic operations Single block Feed hold Dry run Machine lock Optional stop Manual operations Jog feed Spindle: CW, CCW, inching, stop Coolant: On, Off, Auto Programming Circuit interpolation by R programming Tool nose radius compensation Dwell Canned cycles Coordinate system shift Canned cycles for multitasking Optional block skip 9 pcs Chamfering/corner R Helical interpolation Part program storage 3 m (128 KB) length 640 m (256 KB) 1,280 m (512 KB) 2,560 m (1 MB) 5,1 m (2 MB),240 m (4 MB),480 m (8 MB) No. of registerable 125 programs 250 1,000 2,000 4, Least input increment Max program dimension Programming Other functions Other functions X-, Y-, Z-axes all mm (X-axis is diameter command) 8-digit (decimal point input allowed) Auto coordinate system setting Optional block skip Canned cycles for drilling Part program storage length 160 m (64 KB) No. of registerable programs: 63 M code multiple commands (same block max 3 commands) Manual guide i Work coordinate system (G54~G59) Flat surface selection Extension program editing 3-dimensional coordinate conversion Input/output interface (RS-232-C) Programmable data input Cs contouring control Simultaneous control axis expansion Polar coordinate interpolation Cylindrical interpolation Memory pitch error compensation Tool life management for multitasking machine Background editing Sequence No. search Program No. search Buffer register Backlash compensation Stored stroke check 1 Y-axis offset Run hour and parts count display Rigid tapping (M spindle) Continuous threading Macro executor AI contour control I Advanced preview control Custom macro B Thermo growth compensation Mobile pulse handle (0.001, 0.01, 0.1 mm) External program number selection High speed skip function Load detection, abnormal load detection Addition of custom macro common variables Total 600 Program restart RS-232-C 1 ch additional Spare M codes (4, 8) Status lamp Electric buzzer Circuit breaker Auto power shutoff 3-D tool compensation Spindle orientation (4 points) Status lamp Contour control II for VTM-YB Inverse time feed

11 5-Axis Vertical Multitasking Machines Fire Safety Precautions To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining. 1. Oil-based coolant (1) Use nonflammable cutting fluid coolant. (2) When the use of an oil-based coolant is unavoidable: Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine. Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it. Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations. 2. Precautions regarding machining of potentially flammable materials Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in (2) above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and watersoluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite. 3. Dry machining Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in (2) above. This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country. When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Pub.No./00YB-E-(2)-400 (Nov 14), OGUCHI-CHO, NIWA-GUN, AICHI , JAPAN TEL (0587) FAX (0587)