HNK MACHINE TOOL CO., LTD.

Transcription

1 SINCE 1960 HNK MACHINE TOOL CO., LTD.

2 H N K D o u bl e Co l u m n M ac h i n i n g C e n t e rs "!Bringing dynamic productivity to your business" HPM-SERIES HQ(H)-SERIES HR-SERIES! These machines are used for machining various components in the industries such as:

3 Marine & Stationary Engine Pump & Valve Casting Power Plant Equipment Rolling Stock Equipment Mill Line Equipment Wind Mill Machine Tools Textile Machine Construction Equipment Die & Mold for Casting, Plastic, etc. LCD-related Components "

4 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',1)2%'3&0-&3 Superior rigidity for your HPM-L series HPM-series, CNC Large-sized Double Column Machining Center, offers wide range of machining capability and heavy duty machining jobs. Equipped with various optional attachments, HPM-series is capable of diverse job applications at one set-up. Above all, its heavy duty structure is most suitable for the largesized component cutting related to ship engines, power generators and steel mill facilities. Powerful Spindle 55/45kW spindle motor HPM-30L 70/65kW spindle motor HPM-40L, HPM-45L 100kW spindle motor HPM-55L Heavy Duty Machining! Rigid body construction and heavy duty square ram Ram size HPM-55L model High Accuracy, Superior Reliability User Friendly Operating System HNK LARGED-SIZED DOUBLE COLUMN MACHINING CENTER #

5 HNK MACHINE TOOL CO., LTD. heavy duty machining # This machine has optional accessories $

6 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',1)2%'3&0-&3 Optional Accessories Automatic Attachment Changer (A.A.C) AAC automatically attatches/detatches attachements to/from the spindle and places them on to the storage rack. Attachement is provided with curvic coupling for maintaining high accuracy. It automatically rotates 90deg.$4directions thereby facilitating 5-face machining at one time setting. AAC for 1,2,3,4,5,6, or 7 attachements is available. Various Attachments!"#$%&'(#)*+,&'%%+-$./(% 0("1/,2+*&'(#)*+,&'%%+-$./(% 34%/(2"5(&'(#)*+,&'%%+-$./(% 6)+*&78"(9*/&'%%+-$./(% :;;2/%&'(#)*+,&'%%+-$./(% <5.8+-%&'(#)*+,&'%%+-$./(% For more effcient job application, customers can consult with us about different types of attachments. %

7 HNK MACHINE TOOL CO., LTD. Automatic Tool Changer (A.T.C) HNK s latest ATC is positioned on the left of a machine. Its change-arm mounted on the crossrail saves dramatically tool-change time by achieving easy random-tool-change. 24, 40, 60, 90, 120 tools Change tools in both vertical and horizontal directions SHANK (BT-50) MAS P50T-! (standard) MAS P50T-" (option) Note : Various pull stud types and special ATC magazine design are also available per customers request. Automatic Pallet Changer (A.P.C) APC greatly reduces machine idle time during a set-up and increases overall machine productivity. &

8 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',1)2%'3&0-&3 Specifications ITEM UNIT HPM-30L HPM-40L HPM-45L HPM-55L {Option} 30$80 30$100 40$100 40$120 45$100 45$120 55$120 55$150 Effective distance between columns* Distance between table surface and spindle end 3000 {3500} Table travel (X-axis) Travel Spindle Head Travel (Y-axis) Ram travel (Z-axis) Crossrail travel (W-axis) Table Table size, Width$Length 3000$ $ $ $ $ $ $ $ Max. allowable weight on table* kg Spindle taper ISO No.60 ISO No.60 Spindle Head Spindle diameter Ram size Speed* rpm ' $500 5 ~ ' $500 5 ~ ' $500 5 ~ 1000 ' $680 5 ~ 1000 Motor Power (30min/cont.)* kw 55 / 45 {75 / 60} 75 / / Rapid traverse (X, Y) /min (Z) /min 0 Feedrate (W) /min 3000 Cutting Feed (X, Y & Z) /min 1 ~ 3 (W) /min 1 ~ 3000 Magazine capacity {option} Q%ty 40 / 60 / 90 / 120 ATC (Optional item) Tool shank / Pull stud Max. tool diameter Max. tool length MAS BT.50 {60} / MAS P50 {60} T-I Max. tool weight kg 25 CNC Control system Fanuc 18iMB, 10.4&TFT LCD Standard accessories! Automatic Attachment indexing (4$90%indexing)! External coolant system! External air blow system! Covers for slideways! Hydraulic power unit! Fanuc CNC control system! Manual pulse generator! Pendant type operation box! Work light (fluorescent)! Warning light! Maintenance tool kit! Levelling blocks and anchor bolts Optional accessories " Auto Attachment indexing, 72$5%index. " Right Angular Attachment 500, 1000 " Universal Angular Attachment " Extension Attachment " Compact Angular Attachment " Offset Angular Attachment 700 " Dual Spindle Attachment " Special Attachment " Center Swing Universal Attachment " 5HV Attachment (5face cutting Head) 650 " AAC (automatic attachment changer) #2 #3 #4 #5 #6 #7 - pot " Hinged belt type chip conveyor #2pcs #3pcs " Chip box " APC (automatic pallet changer) " ATC (automatic tool changer) #40 #60 #90 #120 tools " Automatic NC power OFF " Controller #Fanuc 16 imb #Siemens 840D " Automatic Tool length measuring device " Auto. Workpiece measuring device (work probe) " Scale feedback system for X, Y, Z & W-axis " TSC (coolant-thru- the- spindle device) " Splash guard '

9 HNK MACHINE TOOL CO., LTD. Dimensions Top view Front view Side view HPM-L Models A B C D E F G H 30$80 30$100 40$100 40$120 45$100 45$120 55$120 55$ Spindle Power-Torque Diagram HPM-30L (45/55kw) HPM-40L, HPM-45L (60/75kw) HPM-55L (100kw) (

10 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',45,6'3&0-&3 HQ!H" series HQ(H) can be easily recognized by its round column and round quill. Especially designed for large die/ mold workpieces such as automobile, plastic or press parts, HQ(H) series adopts &350 of Quill for more powerful machining capability. HQ-H series, the high speed version of HQ-series, attains its widest job applications with 6,000 rpm spindle(option : 8,000 rpm) and 5'indexing angle head. And the other model(hq) achieves its versatile machining capacity in virtually any shapes or types of workpieces with 3000 rpm of spindle. HNK DOUBLE COLUMN MACHINING CENTER )*

11 HNK MACHINE TOOL CO., LTD. Specifications {Option} ITEM UNIT HQ-15H 15$30 15$40 HQ-20H 20$40 20$60 HQ-25H 25$50 25$60 HQ-30H 30$60 30$80 HQ-35H 35$60 35$80 Effective distance between columns* Distance between table surface and spindle end 1500 {1800} 1800 {} 1800 {} Table travel (X-axis) Travel Spindle Head Travel (Y-axis) Quill travel (Z-axis) Crossrail travel (W-axis) Table Table size, Width$Length 1500$ $ 4300 $ 4300 $ 2500$ $ 3000$ 3000$ $ 3500$ 8300 Max. allowable weight on table* kg Spindle taper Spindle Head Spindle diameter Quill size Speed* rpm 40~0 {8000} 40~0 {8000} 40~0 {8000} 40~0 {8000} 40~0 {8000} Motor Power (30min/cont.)* kw 25 / / / / / 22 Rapid traverse (X, Y) /min (Z) /min 0 Feedrate (W) Cutting Feed (X, Y) /min /min ~ (Z) /min 1 ~ 0 (W) /min 1 ~ 3000 Magazine capacity {option} Q%ty 24 / 40 / 60 / 90 / 120 ATC (Optional item) Tool shank / Pull stud Max. tool diameter Max. tool length MAS BT.50 / MAS P50 T-I (45') Max. tool weight kg 25 CNC Control system Fanuc 18iMB, 10.4&TFT LCD Standard accessories! Automatic Attachment indexing, (72$5%indexing)! External coolant system! External air blow system! Spindle cooling unit! Covers for slideways! Hydraulic power unit! Fanuc CNC control system! Manual pulse generator! Pendant type operation box! Work light (fluorescent)! Warning light! Maintenance tool kit! Levelling blocks and anchor bolts Optional accessories " Right Angular Attachment 300 " Universal Angular Attachment 500 " Extension Attachment 400, " Special Attachment " 30%Angular Attachment " Center Swing Universal Attachment " AAC (automatic attachment changer) #2 #3 #4 - pot " Hinged belt type chip conveyor #2pcs #3pcs " Chip box " APC (automatic pallet changer) " ATC (automatic tool changer) #40 #60 #90 #120 tools " Automatic NC power OFF " Controller #Fanuc 16 imb #Siemens 840D " Automatic Tool length measuring device " Auto. Workpiece measuring device (work probe) " Scale feedback system " TSC (coolant-thru- the- spindle device) " Splash guard ))

12 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',42,7',4'3&0-&3 Specifications {Option} ITEM UNIT HQ-15 15$30 15$40 HQ-20 25$40 25$60 HQ-25 25$50 25$60 HQ-30 30$60 30$80 HQ-35 35$60 35$80 Effective distance between columns* Distance between table surface and spindle end 1500 {1800} 1800 {} 1800 {} Table travel (X-axis) Travel Spindle Head Travel (Y-axis) Quill travel (Z-axis) Crossrail travel (W-axis) Table Table size, Width$Length 1500$ $ 4300 $ 4300 $ 2500$ $ 3000$ 3000$ $ 3500$ 8300 Max. allowable weight on table* kg Spindle taper Spindle Head Spindle diameter Quill size Speed* rpm 10 ~ ~ ~ ~ ~ 3000 Motor Power (30min/cont.)* kw 26 / / / / / 30 Rapid traverse (X, Y) /min (Z) /min 4500 Feedrate (W) /min 3000 Cutting Feed (X, Y, Z) /min 1 ~ 3 (W) /min 1 ~ 3000 Magazine capacity {option} Q%ty 24 / 40 / 60 / 90 / 120 ATC (Optional item) Tool shank / Pull stud Max. tool diameter Max. tool length MAS BT.50 / MAS P50 T-I (45') Max. tool weight kg 25 CNC Control system Fanuc 18iMB, 10.4&TFT LCD Standard accessories! Automatic Attachment indexing, (72$5%indexing)! External coolant system! External air blow system! Spindle cooling unit! Covers for slideways! Hydraulic power unit! Fanuc CNC control system! Manual pulse generator! Pendant type operation box! Work light (fluorescent)! Warning light! Maintenance tool kit! Levelling blocks and anchor bolts Optional accessories " Right Angular Attachment 300 " Universal Angular Attachment 500 " Extension Attachment 400, " Special Angular Attachment " AAC (automatic attachment changer) #2 #3 #4 - pot " Hinged belt type chip conveyor #2pcs #3pcs " Chip box " APC (automatic pallet changer) " ATC (automatic tool changer) #40 #60 #90 #120 tools " Automatic NC power OFF " Controller #Fanuc 16 imb #Siemens 840D " Automatic Tool length measuring device " Auto. Workpiece measuring device (work probe) " Scale feedback system " TSC (coolant-thru- the- spindle device) " Splash guard )!

13 HNK MACHINE TOOL CO., LTD. Dimensions Top view Front view Side view HQ Models 15$30(H) 15$40(H) 20$40(H) 20$60(H) 25$50(H) 25$60(H) 30$60(H) 30$80(H) 35$60(H) 35$80(H) A B C 1500 {1800} 1800 {} 1800 {} D E F G H {6500} {6700} {6900} Spindle Power-Torque Diagram HQ-15, HQ-20, HQ-25 (22/26kw) HQ-30, HQ-35 (30/37kw) HQ-H Series (22/25kw, built-in) )"

14 !"#$%&'("%#)* )+(,-*-*.'(&*/&0',023&0-&3 Five-face precision machining system HR series HR series, Double Column Machining Center, is designed for precision and heavy-duty machining of wide range of workpieces. With its rigid body construction, HR series offers unparalleled machine longevity and machining productivity.! Ram Type Spindle Head $! Balance weight inside column providing stability HNK DOUBLE COLUMN MACHINING CENTER )#

15 HNK MACHINE TOOL CO., LTD. Specifications ITEM UNIT HR-20 HR-25 HR-30 HR-35 {Option} 20$60 20$80 25$60 25$80 30$80 30$100 35$100 35$120 Effective distance between columns* Distance between table surface and spindle end 1850 {2350} 2350 {2850} 2850 {3250} 3250 {3750} Table travel (X-axis) Travel Spindle Head Travel (Y-axis) Ram travel (Z-axis) {1000} Crossrail travel (W-axis) Table Table size, Width$Length $ $ $ 2500$ $ $ $ $ Max. allowable weight on table* kg Spindle taper Spindle Head Spindle diameter Ram size Speed* rpm ' $400 5 ~ ' $400 5 ~ ' $400 5 ~ ' $400 5 ~ Motor Power (30min/cont.)* kw 37 / / / / 30 Rapid traverse (X, Y) /min ( Z) /min 3 Feedrate (W) /min 3000 Cutting Feed (X, Y) /min 1 ~ 3 (Z, W) /min 1 ~ 3000 Magazine capacity {option} Q%ty 40 / 60 / 90 / 120 ATC (Optional item) Tool shank / Pull stud Max. tool diameter Max. tool length MAS BT.50 / MAS P50 T-I (45') Max. tool weight kg 25 CNC Control system Fanuc 18iMB, 10.4&TFT LCD Standard accessories! Automatic Attachment indexing (4$90%indexing)! External coolant system! External air blow system! Covers for slideways! Fanuc CNC control system! Manual pulse generator! Pendant type operation box! Work light (fluorescent)! Warning light! Maintenance tool kit! Levelling blocks and anchor bolts Optional accessories " Right Angular Attachment 500 " Universal Angular Attachment " Extension Attachment " Compact Angular Attachment " Offset Angular Attachment 500 " Special Attachment " AAC (automatic attachment changer) #2 #3 #4 #5 #6 #7 - pot " Hinged belt type chip conveyor#2pcs #3pcs " Chip box " APC (automatic pallet changer) " ATC (automatic tool changer) #40 #60 #90 #120 tools " Automatic NC power OFF " Controller #Fanuc 16 imb #Siemens 840D " Automatic Tool length measuring device " Auto. Workpiece measuring device (work probe) " Scale feedback system " TSC (coolant-thru- the- spindle device) " Splash guard )$

16 Dimensions Top view F G H E F G H E Front view Side view HR Models A B C D E F G H 20$60 20$80 25$60 25$80 30$80 30$100 35$100 35$ Spindle Power-Torque Diagram HR-series (30/37kw) )%

17 HNK MACHINE TOOL CO., LTD. CNC CONTROL FANUC 18iMB Controlled Axis Operation Interpolation Functions Feed Function Program Input Standard Option Max. controlled axes Simultaneously controlled axes Positioning(G00) / Linear interpolation(g01) Circular interpolation(g02,03) Maximum prograable dimension Linear axis Least input increment Stored stroke check 1 Stroke limit check before move Mirror image Follow-up Backlash compensation Stroke limit check before move Inch/metric conversion Stored pitch error compensation Stored stroke check 2 Stored stroke check 3 Automatic operation MDI operation Program number search Sequence number search Buffer register Dry run Single block Manual continuous feed (JOG) Manual reference position return Manual reference position return w/o Dog Program restart Manual handle feed Tool retract and recover Manual handle interruption Sequence number comparison & stop Exact stop Linear interpolation Circular interpolation(multi-quadrant is possible) Dwell(per sec.) Skip function Reference position return Reference position return chuck 2nd reference position return Single direction positioning Helical Interpolation 3rd and 4th reference position return Rapid traverse rate Rapid traverse override Feed per minute(/min) Tangential speed constant control Cutting feed rate clamp Automatic acceleration/deceleration Override cancel Feed rate override F1-digit feed Advanced preview control Optional block skip Max. prograable dimension Absolute/ incremental prograing Decimal point input/pocket calculator type decimal point input Input unit 10 time multiply Plane selection Coordinate system setting Manual absolute on and off Sub program call Automatic coordination system setting Circular interpolation by radius prograing Work piece coordinate system 4 axes 4 axes 2 axes ( Emergency stop is on 0.001,0.01,0.1/pulse G9 G01 G02, G03 G04 G31 G28, G29 G27 G30 G60 G02,G03 G30(P3,P4) F0, 25, 50, 100% 0)200%(per every 10%) digit G90,G91 G17 to G19 G92 4 folds nested G52 to G59 Program Input Auxiliary/ Spindle Speed Function Tool Function / Tool Compensation Editing Operation Setting and Display Others Optional chamfering/ Corner R Prograable data input Custom macro B Canned cycles Automatic corner override Coordinate system rotation Prograable mirror image Addition of work piece coordinate sys. pairs Additional custom macro coon variables Scaling Macro executor Tape format for Fanuc 15 Optional block skip Retrace(Reverse) (Can not select if Interrupt type custom macro is selected) Auxiliary function Auxiliary function lock Spindle speed function Spindle serial output Spindle override Spindle orientation Rigid tapping Tool function Tool length compensation Tool offset pairs Tool offset memory Automatic tool length measurement Tool offset pairs memory C-type Cutter compensation C Tool life management function Three-dimensional cutter compensation Number of registerable programs Part program storage length Part program storage and editing Program protect Background editing Play back Part program storage length Extended part program editing Number of registerable programs Program display Parameter setting and display Self-diagnosis function Alarm display Actual cutting federate display Multi language display Data protection key Erase CRT screen display Multi language display Graphic display(can not fit with background display) Background display(can not fit with graphic display or remote buffer or data server) Run hour and parts count display External work piece number search Memory card interface External data input Reader / puncher interface Remote buffer(not applicable if data server is selected) Data server(ata FLASH CARD & Ethernet, Hardware only) Fanuc Handy File(3.5*) Ethernet board (Ether board is required, NC should be Fanuc 18i, or 16i-series) ATA Flash card 320M bite Setting and display unit G10 G65 to G67 G73,G74,G76,G80 to G89,G98,G99 G62 G68, G69 G50.1, G51.1 Total 48 pairs Total Total 3 M code S5-digit, analog output S5-digit, serial output 50 to 120%(per every 10%) T code G44, G44, G49 Total 64((6 digits) Total 200/400/499/999 ((6 digits) G40, G41, G pairs m 640/1280 /2560 /5120m Total 400/1000 Program name 16characters English 1 Korean/ Chinese 9999 For maintenance RS 232C 1 TCP/ IP 10.4&color LCD )&

18 SINCE 1960 HNK MACHINE TOOL CO., LTD. hnk@hnkkorea.com HEAD OFFICE & FACTORY Yunoe-ri, Beobsoo-myun, Haman-gun, Kyeongnam, Korea TEL) FAX) U.S.A. BRANCH 115 S. Wilke Road Suite 200A Arlington Heights IL, 05 U. S. A TEL) FAX) BEIJING OFFICE Room 708 North Office Tower Beijing New World Centre, No. 3B, Chongwenmenwai Street, Beijing, China TEL) / 5260 FAX) NORTH AMERICAN IMPORTER DYNAMIC INTL., INC. N25 W23287 Paul Road Pewaukee, WI TEL) FAX) DISTRIBUTOR Note:HNK reserves the right to change design and specification without notice. Printed in Korea March 2006