Revision Record 1-Saddle CNC Lathe

Transcription

1 -Saddle CNC Lathe

2 Birth of the LB that transcends LB Okuma s LB series of NC lathes have always been pioneers, leaving a path for others to follow behind. The LB series thus has an obligation to respond to the needs of the times, open possibilities for the next generation, and deliver new value to customers worldwide. That means constantly developing LBs that transcend LB. Okuma s advanced technology in its SPACE TURN EX series continues to write new pages in world standards for machining quality, speed, power & torque, multitasking, ease of operation, and more. The machine against which all others will be measured Highest Quality Application of Thermo-Friendly Concept Slanted-box bed construction Super Rigidity Speed Equipped with new high-power, high-torque PREX motor Combination of larger and faster spindle Large through-hole diameter, large working range Equipped with newly-developed compact PREX motor Top rotation speed, horsepower, and torque in its class Easy to Operate Unsurpassed ease of operation Operator-friendly OSP-P00L Extreme Versatility Abundant series variation NC tailstock standard equipment

3 Highest Quality High accuracy specifications overall assure machining with high thermal stability Thermo-Friendly Concept for unparalleled thermal stability Slanted-box bed configuration with superior construction and rigidity Okuma's Thermo-Friendly Concept is used on all the LB EX machines for extraordinary machining accuracy, using our unique machine design and thermal deviation compensation system. Outstanding thermal stability in long-time continuous operation, multitasking, front and back side machining with a subspindle, and even Y-axis machining without troublesome compensation or warming up. The next evolution of the slanted-box bed construction that has been highly praised as a "rugged, Okuma-like construction" in the SPACE TURN series. The primary units of headstock and turret on a box bed is optimally placed for outstanding thermal stability and high rigidity. Exhibits stable machining accuracy even in heavy cutting. Machining dimensional change over time: ø µm* Actual data [LB000 EX turning] (ambient temperature: 8C change) OD change (øµm) OD dimensional change Room temp 8C change Ambient temperature change ø µm Cycle time: 0 sec : 0 mm repetitions/cycle Cutting conditions : 4,000 min - Cutting depth : 0. mm Feed : 0.0 mm/rev Workpiece material: BsB Elapsed time (Hr) * ø0.000 in. Optimized X-axis feed element Thermal deformation minimized on Z-axis Machining dimensional change over time: ø µm * Actual data [LB000 EX turning] (ambient temperature: 8C change) Slanted-box bed achieves outstanding thermal stability and high rigidity Heat sources eliminated and thermal deformation suppressed from the machine's construction OD change (øµm) OD dimensional change Room temp 8C change Ambient temperature change ø µm Roundness* Tool nose uniformity* (for better surface roughness) Standard spindle Standard spindle: 0. µm/at,00 min µm/at,00 min - (µm),00 min - Outer perimeter Elapsed time (Hr) * ø0.000 in. Standard spindle mm 0. µm Material: BsB * Actual data

4 Super Rigidity Speed Huge reduction in machining time with an original high power motor and faster machine movements New PREX motor on the spindle gives turning capacity of mm Spindle with a larger bearing internal diameter of ø00 mm can accommodate larger workpieces, and a turning capacity of mm is achieved with a high-speed, wide-area full power PREX motor. Stable, high quality machining, from heavy to high speed cutting. Spindle size Output Torque Bearing ID ø00 (bore ø),000 min - /7. kw (/0 hp) 0 N m (8 ft-lbf) (ø.44) PREX motor /7. kw (/0 hp) (ø.9) ø40 flat Reduced operation time achieved with higher speed machine movements Rapid traverse Spindle start/stop Turret rotate NC tailstock rapids Turning mm (Workpiece: S4C) Cylindrical, heavyduty cutting Drilling X: m/min (984 ipm) Z: 0 m/min (,8 ipm).4 sec (,000 min - ) 0. sec/index m/min (47 ipm) [Actual data].0 mm (0.00 in. ) Cutting speed V: 0 m/min (49 fpm) Cutting depth t : 4.0 mm (0. in.) Feedrate f : 0. mm/rev (0.0 ipr) ø0 (ø.8) carbide throwaway drill Cutting speed V: 00 m/min (8 fpm) Feedrate f : 0. mm/rev (0.008 ipr) Built-in PREX motor Okuma's own powerful motor retains full power over a wide area. There are no gears or belts that can cause vibration or bending, for stable machining without chatter. Spindle/motor variations kw N m kw 0 N m kw 0 N m 0 kw (0 min) 7.kW (cont) 0 kw ( min) kw (cont) kw (0 min) kw (0 min) 00 0 kw (0 min) kw (cont) kw (0 min) kw (cont) Previous machine LB000 EX Improved productivity: 0% shorter cycle time* 00 (Sec) Turning Milling Non-cutting time 4.7 minutes.9 minutes.8 minutes (0% less) 8 8 ø ø00 Workpiece -M8, 0 deep * Previous machine comparison Actual data Output 0 N m 09 N m N m 4 N m Standard spindle High power specs Big bore specs ø00,,000 min - /7. kw (0 min/cont) 0 N m (8 ft-lbf) ,000,000 0,00 min - 0 Torque Output 0 N m N m 7 N m N m ø00,,000 min - / kw ( min/cont) 0 N m (49 ft-lbf) Torque Output ,000, ,000,000 70,900 min ,40 min - 0 N m 9 N m 4 N m 99 N m ø0,,000min - / kw ( min/cont) 0 N m (7 ft-lbf) Torque

5 Greater efficiency with highest milling performance in its class and fast tool change times Compact new PREX motor gives milling performance of 4 cm /min Compact, high-power, high-torque PREX motor also used for milling spindle of the multitasking V radial turret. This combined with a powerful, highly rigid bolt clamp system greatly increases multitasking speed. Reduced operation time achieved with higher speed machine movements Turret rotate M-spindle start/stop M-M switch 0. sec/ index 0.4 sec (,000 min - ). sec M spindle Output Torque,000 min -./.7 kw (7./ hp)./0.9 N m (/.4 ft-lbf) Milling capacity 4 cm /min (Workpiece: S4C) End milling [Actual data] Chip volume 4 cm /min (.7 in. /min) ø0 4-blade roughing end mill Cutting speed V: m/min ( fpm) Cutting depth t : 0 mm (0.9 in.) Feedrate f : 0.4 mm/rev (0.0 ipr) Drilling ø7. Cutting speed V: 0 m/min (98 fpm) Feedrate f : 0. mm/rev (0.0 ipr) Tapping M P.0 (Synchronized tapping) Wide working range Milling tool spindle kw 0. kw.7 kw N m Max machining dia: ø40 mm (M turret: ø0 mm) Standard spindle Big-bore spindle ø40 flat JIS A- -in. chuck 8-in. chuck Output 0.. N m 0.9 N m 00 0 Torque 0-in. chuck Distance between centers: 00 mm 0. 0 Spindle thru hole: Bigger Standard spindle ø mm (ø.44 in.) ,000,000 4,80 min - Big-bore spindle ø80 mm (ø. in.),000 min -./.7 kw ( min/cont). N m ( ft-lbf)

6 Easy to Operate One CPU control for simulations, NC commands, and no machine following error Personal computer touch for ease of use Many other functions including collision prevention and interactive operation Easy-to-read, easy-to-use touch panel system Collision Avoidance System for peace of mind Large -inch display The display area is. times larger than previous models, increasing operation efficiency with the display of abundant machining information. Touch panel A tough dirt- and scratch-resistant panel is used so that data can be directly manipulated for huge improvement in work efficiency. USB ports Two USB ports are standard. Various peripheral devices can be connected for the intended use, such as USB memory for the transfer of large NC programs or bar recorders for production control. Machine stopped before collision Collision avoidance in all settings, including manual and automatic operation, and huge reductions in setup and first part machining time. Various setting methods are provided in modeling as well, from simple dimension input to -dimensional CAD data. Easy modeling function Advanced One-Touch IGF minimizes bothersome input Programs can be created and run from a single process sheet, for easy use even without memorizing the G/M codes. Windows the operator wants to work on can be moved directly as with personal computer shortcut keys. Work operations are reduced up to %, greatly increasing work efficiency. One-Touch Spreadsheet for standardization of process control and setup Excel files can be operated on the OSP, so that machining guidelines can be created in Excel files and referenced during setup work. Zero point, tools, and common variables can also be set and referenced from an Excel file. Process sheet OSP-P00L The Okuma Control for the New Era Zero setting

7 Providing rich variation and optimum ease of use Extreme Versatility NC tailstock that shortens setup and automates center work is standard equipment Up to 0 pairs of tailstock positions can be set, enabling continuous machining of workpieces with 0 different lengths without setup. In addition, thrust can be switched between high and low without resetting the workpiece. High accuracy positioning is also possible with a high speed linear guide employing a ball screw guide. Tailstock thrust Rapid traverse Approach Retract 0.~ kn m/min (47 ipm) 0 m/min (94 ipm) m/min (47 ipm) Note: Please select a hyrdraulic quill for face driver machining applications. Complete multitasking with Y-axis functions One chuck machining even with irregularly shaped workpieces A variety of milling operations can be accommodated with high-accuracy, wide-range Y-axis travel using a double slide system. Achieves complete multitasking with a single chucking (MY specifications). Travel 00 mm (+0~-0) [.94 in. (+.97~-.97)] Integrated operations with sub-spindle With these sub-spindle specifications, front and back machining can be done on a single LB000 EX. Interference is not a worry even in back face machining with a multitasking V radial turret (W, MW specifications). Y-axis rapid traverse. m/min (49 ipm) Y-axis 0 0 Ys-axis kw ø00 mm (.94 in.),000 min - /7. kw (/0 hp) (0 min/cont) 88/0 N m (/44 ft-lbf) N m X-axis 0 kw (0 min) 7.kW (cont) Output 88 N m 0 N m 9 N m 7 N m 00 0 Torque ,000,000,00,700 min -

8 Machine Specifications Capacity Travels Spindle Turret Milling tool Feedrates Tailstock Motors Machine size CNC Item Model Swing over bed Swing over saddle Distance between centers Max turning dia Max work length X axis Z axis Y axis C axis Speed ranges Spindle nose Spindle bore dia / Front bearing dia Speed ranges Spindle nose Spindle bore dia / Front bearing dia Type No. of tools OD tool shank ID tool shank dia Turret rotation Speed range Rapid traverse (X-Z, Y) Tailstock rapids Rapid traverse (W) Rapid traverse (C) Cutting (X-Z-Y) Tapered bore type (revolving center) Quill travel Main spindle Milling tool spindle Axis drive Tailstock travel travel Coolant pump Height Floor space Weight (w/ CNC) Okuma min - (rpm) min - (rpm) sec/index min - (rpm) infinitely variable m/min (ipm) m/min (ipm) m/min (ipm) min - (rpm) mm/rev (ipr) kg (lb) Standard Specifications & Accessories Model Specifications Spindle Turret Milling tool ( min/cont) Tailstock Standard accessories Standard accessories CNC T L C 00 V bolt clamp NC travel Dead quill MT 4 T LB000 EX (L) LB000 EX (M) T C 00 T C 00 ø80 (ø.8) ø470 (ø8.0) 00 (.8) ø40 (ø.9) 00 (.8) ø0 (ø4.7) 0 (.9) 00 (.8) 0 (.9) 00 (.8) 0 (0.4) 90 (.) 0 (0.00 increments) 0~,000 [4~,000] Infinitely variable auto ranges (PREX motor coil switching) ø40 flat (JIS A-) ø [ø80]/ø00 [ø0] (ø.44 [ø.]/ø.94 [4.7]) V NC turret M-V NC turret L: L / M: 0 (/4) ø (ø-/4) 0. 4~,000 Infinitely variable X:, Z: 0 (984,,8) (47) (47) ~, ( ~9.7) MT 4 4 (.4) MT 4 4 (.4) /7. (/0) (0 min/cont) </ (0/) ( min/cont)> (/ (0/0) ( min/cont))./.7 (7./) ( min/cont) X:.8 / Z:. (.7/4.7).9 (.9).9 (.9) Side discharge: 0. (0.4), Rear discharge: 0.8 (.08),89 (7),8,74 (7 8),0 (7,0),400 (7,0),0 (7,70),00 (7,700) OSP-P00L M MY C 00 T C 00 ø40 flat 0~,000 min - PREX /7. kw (/0 hp) (0 min/cont) NC indexing M-V radial 4~,000 min - PREX./.7 kw (7./ hp) NC travel NC travel Dead quill MT 4 Dead quill MT 4 W V bolt clamp MW ø40 flat 0~,000 min - PREX /7. kw (/0 hp) (0 min/cont) M-V radial 4~,000 min - PREX./.7 kw Coolant system (water soluble) Work lamp (fluorescent) Full enclosure shielding Jack screws, foundation washers Hand tools Door interlock (standard) Chuck auto open/close confirm (main/sub) Chuck air blow (main/sub) OSP-P00L NC operation panel, -in. color TFT (touch panel) Program storage; over GB Operation buffer; over MB Chuck open/close during spindle rotation Chucking / Tooling Model Specifications Chuck LB000 EXMY) LB000 EX (W) T C 00 ø80 (ø.8) ø470 (ø8.0) 00 (.8) ø0 (ø4.7) 79 (.4) ø40 (ø.9) 0 (.9) 00 (.8) 0 (0.4) 0 (.78) (.4) 00 (+0~-0) (.94 (+.7 to -.7)) Drive chuck Sup-spindle drive Soft jaws, A Soft jaws, B Hard jaws OD- OD- OD--S OD--S OD--S OD--S ID-H ID--S ID--S ID--S ID-H-S (main) ID-H-S (sub) DS MT No.-H40 DS MT No.-H40 DS MT No.-H40 BS 8-H40 BS 0-H40 BS -H40 BS -H40 BS 0-H40 BS -H40 BS -H0 BS -H0 Axial mill/drill unit Radial mill/drill unit Dummy holder Revolving center* 0 (0.00 increments) 0,0004,000 Infinitely variable x auto ranges (PREX motor coil switching) ø40 flat (JIS A-) ø [ø80]/ø00 [ø0] (ø.44 [ø.]/ø.94 [ø4.7]) 0,000 Infinitely variable x auto ranges (PREX motor coil switching) ø40 flat ø/ø00 (ø.44/ø.94) M-V NC turret V NC turret M-V NC turret L / M: L: L / M: 0 (/4) ø (ø-/4) 0. 4,000 4,000 Infinitely variable Infinitely variable X, Z0, Y. (984,,8, 49) X, Z0 (984,,8) (47) 0 (,8) , ( ~9.7) MT 4 4 (.4) /7. (/0) (0 min/cont) </ (0/) ( min/cont)> (/ (0/0) ( min/cont)) /7. (/0) (0 min/cont)./.7 (7./) ( min/cont)./.7 (7./) ( min/cont) X. / Z4., Ys. (4.7/./4.7) X.8 / Z. (.8/4.7) X.8 / Z. (.8/4.7).9 (.9).8 (.7) Side discharge: 0. (0.4), Rear discharge: 0.8 (.08),0 (88),89 (7),98,74 (78 8),0,74 (04 8) 4,00 (8,90) 4,00 (9,40) 4,00 (0,0) 4,700 (0,40) OSP-P00L < >: High-power specs [ ]: Big-Bore specs Std Chucking Solid in. N-0 Y00 L Std Tooling 4 * MT 4; not available for T model specifications Chucking BB kit E kit D kit LB000 EX (MW) 79 (.4) ø0 (ø4.7) 0 (.) 0 (0.00 increments) M Chucking BB kit E kit D kit LB000 EX Std Chucking Solid in. N-0 Y00 Optional Specs & Accessories Headstock Chucking Gauges Tailstock Lubrication Coolant Air Cover Chip handling Dustproofing Automation Chucking Chuck table Chuck Drive BB kit Hollow in. B-0-0 SS4 W Sub Chucking Hollow in. B-0 SS4 Big-Bore spindle Spindle bearing ID ø0 JIS A-,000 min - Spindle motor PREX / kw ( min/cont) High-power spindle PREX / kw ( min/cont) Chuck auto open/close confirm Chuck high/low pressure switch Work stopper in spindle In-process gauging system Touch setter M (manual), A (auto) Revolving center: MT 4 Tailstock taper: Built-in center MT Threaded center MT High thrust specs Lube monitor B-, C-, C- Shower coolant A,B Spindle ID coolant A,B Coolant pump, 0.8 kw Coolant sludge control Coolant detection; flow volume, level Mist collector Coolant gun Air blow (blast; chuck, center, spindle ID, turret) Front door auto open/close Chip pan side rear Chip conveyor side rear discharge L,H Chip bucket L,H Air purge, double wiper Bar feeder Bar puller NC robots NC loaders E kit Hollow in. B-0-0 SS4 Std Tooling 4 D kit Hollow 8 in. B-08-0 SS4 MW Tooling MY kit specs not available.

9 Tooling System LB000 EX (L) LB000 EX (M / MY) ID Turning OD Turning Turning Mill/Drill Boring bar shank diameters ø 8 ø0 ø ø ø0 ø ø/ ø/8 ø/ ø/8 ø/4 ø Boring bar sleeves BS 8-H BS 0-H BS -H BS -H BS 0-H BS -H OD- Drill sleeves DS MT -H DS MT -H DS MT -H OD- Axial mill/drill unit Boring bar sleeves BS 0-H BS 0-H BS -H BS -H BS -H OD- Collets ø4,, 7, 8,,,, 4,,, 7, 8, 9, 0 Boring bar ø (ø-/4) ID-H* OD tool shank 0 0 (/4 /4) Boring bar ø ID-H Drill MT MT MT Drill sleeve DS MT -H DS MT -H DS MT -H V turret (0 across flats) (4.7) * Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (LB00 same tooling) Commercially available items OD- Oil-hole sleeves BS -HU BS 0-HU BS -HU Oil-hole drill ø (ø-/4) Oil-hole ID H V turret (40 across flats) (.9) Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (Not compatible with LB00-M) Commercially available items Radial mill/drill unit Dummy holder LB000 EX (W) LB000 EX (MW / MYW) Turning Mill/Drill ID Turning OD Turning Drill sleeves BS 8-H BS 0-H BS -H BS -H BS 0-H BS -H ID- -S(H) (main) OD- -S (OD, grooving: main) Drill sleeves DS MT -H DS MT -H DS MT -H OD- (W) Axial mill/drill unit (back application possible) Boring bar sleeves DS MT -H DS MT -H DS MT -H OD- -S (End: main, sub) Boring bar sleeves BS 0-H BS 0-H BS -H BS -H BS -H OD- (W) main Collets ø4,, 7, 8,,,, 4,,, 7, 8, 9, 0 Boring bar ø (ø-/4) Boring bar ø0 (ø/4) ID- -S(H0) (ID: main, sub) ID- -S(H0) (ID: main, sub) V turret (0 across flats) (4.7) OD- -S (OD: main, sub) OD- -S (OD: main, sub) Boring bar ø (ø-/4) Oil-hole sleeves BS -HU BS 0-HU BS -HU Oil-hole drill ø (ø-/4) ID-H Oil-hole toolholder base H sub V turret (40 across flats) (.9) Commercially available items Radial mill/drill unit Dummy holder ID-H (W) Boring bar sleeves BS 8-H0 BS 0-H0 BS -H0 BS -H0 ID- -S(H0) (ID: main) (OD: sub) Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (LB00-W same tooling) Commercially available items OD- -S Stopper (main) OD (sub) Oil-hole ID H (W) Select an ID oil-hole toolholder base (optional) for oil-hole drills and boring bars. (Not compatible with LB00-M)

10 ø0 Tool Interference Drawings Working Ranges LB000 EX (L) ø70 I ø80 ø70 Max turning dia dia ø4 ø4 ø ø80 ID 40 0st. 4 Max turning dia ø40 LB000 EX (M) ø00 ø ø40 ø9 ø Max turning diaø4 ø80 ø80 00 ø Axial mill/drill unit ø 7 ø0 ID ø ø0 ø I 0st. 80 Max turning dia ø0 Spindle center LB000 EX (L) 0 09 LB000 EX (M) 4 90 (Z-axis travel) Z-axis travel (Tool length) 0 ø70 ø70 MAX40 (MIN0) 77 0 Tailstock retract limit 4 Tailstock travel Tailstock travel 8 (90) MAX40 (MIN90) ID (Z-axis travel) 0 4 M-axial Z-axis travel Tailstock retract limit 9 MAX40 (MIN0) MAX40 (MIN 90) ø9 LB000 EX (MY) ø0.8. ø0 Radial mill/drill unit ø4 I LB000 EX (MW) I 70 Max turning dia ø ø70 00 ø 90 Axial mill/drill unit ø ø0 ø0 7 ø0 0st ø7 ø st. 8 Axial mill/drill unit 0 ID Max turning dia ø0 Spindle center I-S LB000 EX (W) ø0 ID-II-S (H0) ø0 ø00 ID-II-S (H) 8 0 ø0 OD-V-S ø ø0 ø ø Max turning dia ø90 ø9090 ID-IV-S (H0) 4 4 ø0 0 ø0 0 ø0 ø40 ø0 0 st. 0 Max turning dia ø40 -S II-S ID-III-S (H0) Spindle center LB000 EX (MY) LB000 EX (W) V (Tailstock travel) (Z-axis travel) Tailstock retract limit 9 MAX 40 (MIN 90) (Tailstock travel) (90) (Z-axis travel) Tailstock retract limit 9 Same with or w/o revolving center and release nut 0 Tailstock retract limit 0 Tailstock retract limit 4 (Tailstock travel) (Tailstock travel) Z-axis travel Cross slide width MAX40 (MIN 0) ID-IV-S M-axial Z-axis travel ø MAX 40 (MIN 90) 8 Cross slide width MAX40 (MIN 0) ID ø ø ø ø ø80 7 ø0 Radial mill/drill unit Max turning dia ø4 00 ø80 ø ø00 ø8 ø70 7 ø8 ø ø0 ø8 ø ø Max turning dia ø0 Spindle center ID LB000 EX (MW) () ( st.) 79 0 Z-axis travel 7 70 ø ø9 0 (Max sub tool length) retract limit 8 Cross slide width MAX.40 (MIN.90) 4 -axial Z-axis travel 00 9 ( st.) 40 0 () (Z-axis travel) 9 ( st.) 9 retract limit 0 0 (Z-axis travel) 9 ( st.) retract limit 8 Cross slide width 4 MAX.40 (MIN.90) retract limit

11 Floor Space Dimensional Drawings ( ) dimensions for H chip conveyor (High) LB000 EX L / M Headstock Hyd chuck pressure valve Coolant pump (side) 00 Maintenance space V turret Operation panel Tailstock Chip conveyor Lube tank (side discharge) (800) (40) 8 90 (40) Chip bucket 700 (000) 89 (99) 8 (74) 98 () Space for side tank removal (800) 0 (0) 47 (99) 74 8 () 99 (999) Chip conveyor (rear discharge) Chip bucket 700 (000) 797 (7) 700 Space for rear chip 8 (0) conveyor removal Spindle fan NC 7. Door open Coolant pump (rear) Hydraulic unit LB000 EX MY V turret Operation panel Tailstock ,74 mm (8 in.) Headstock Hyd chuck pressure valve Coolant pump (side) 00 Maintenance space (800) 80 (0) Lube tank Chip conveyor (side discharge) Chip bucket 700 (000) 89 (99) 0 8 (74) 98 () 90 (40) 90 (40) Space for side tank removal (999) 0 00 (800) (0) Chip conveyor (side discharge) Chip bucket 700 (000) 797 (7) 700 Space for rear chip conveyor removal 47 (99) 8 (0) 8 () Spindle fan NC 7. Door open Coolant pump (rear) Hydraulic unit,8 mm (7 in.) LB000 EX W / MW Small machine footprint of. m for effective use of plant floor space. With a mere. m (4 ft ) required for installation, workpieces of up to ø40 x 00 mm (.9 x.8 in.) can be accommodated. This enables maximum use of limited factory space. Hyd chuck pressure valve Coolant pump (side) V turret Headstock Maintenance space (40) 0 0 (400) Operation panel Chip conveyor (side discharge) L () 00 8 (74) Lube tank 90 (40) Chip bucket 700 (000) 89 (99) 98 () (800) 0 (0) 0 47 (99) 74 8 () 99 (999) Chip conveyor (rear discharge) Chip bucket 700 (000) 797 (7) 8 (0) 700 Space for rear chip conveyor removal Spindle cooler Space for side tank removal (8) NC Door open Coolant pump (rear) Hydraulic unit Spindle cooler ()

12 OSP-P00L Standard Specifications Basic Specs Operations Com / Net High speed/accuracy Control Position feedback Min / Max inputs Feed Spindle control Tool comps Display Self-diagnostics Program capacity Programing Machine operations MacMan Specifications NML Item E Advanced One-Touch IGF Circular threading Coordinate convert Profile generate Real -D simulation Cycle time over check Load monitor (spindle, feed axes) Tool life management NC operation monitor Status indicator; triple lamp Type C [A, B] Spindle orientation, electrical Variable spindle speed control Cycle time reduction Note. NML: normal, D: Real -D, E: economy, D: deluxe Note. Available with M machines (multitasking specs) ADMAC-Parts Turning: X, Z simultaneous -axis, Multitasking: X, Z, C simultaneous -axis OSP full range absolute position feedback (zero point return not required) 8-digit decimal, ± ~0.00 mm, 0.00 Decimal: µm, 0 µm, mm (, 0.0, 0.00 ) Override: 0 to 00% Direct spindle speed commands (S4) override 0~00% Constant cutting speed, optimum turning speed designate Tool selection: sets, tool offset: sets -inch color display operational panel, touch panel Automatic diagnostics and display of program, operation, machine, and NC system problems Program storage: GB, operation buffer: MB Program management, edit, multitasking, scheduled programs, fixed cycles, special fixed cycles, tool nose R compensation, tapping, fixed drilling cycles, arithmetic functions, logic statements, trig functions, variables, branch statements, auto programming (LAP4), programming help MDI, manual (rapid traverse, manual cutting feed, pulse handle), load meter, operations help, alarm help, sequence return, manual interrupt & auto return, threading slide hold, data I/O Machining Management: machining results, machine utilization, fault data compile & report, external output Browser, DNC-T, USB ports, Ethernet Hi-G control CAD/CAM System for Parts Machining Manual inputs, interactive inputs, CAD inputsall kinds of ways to program with this comprehensive programming package. D E D OSP-P00L One-Touch D E D One-Touch IGF-M E D Optional Specifications Name Description Name Description Interactive Programming Measuring Advanced One- Integrated single-screen operations In-process work gauging Touch IGF L Inputting a machining shape with one stroke will allow Z-axis automatic zero (Multitasking machine specs) CNC to automatically decide cutting conditions. offset Realistic D simulated test cuts C-axis zero offset Simple operations for st part machining jobs Machine operation direct from machining order tables Programming Circular threading User Task Tool compensation Common variables Thread matching (spindle orientation required) Threading slide hold Spindle variable-speed threading Sp synchro tapping Sp dead-slow cutting Helical cutting Multitasking machine specs Coordinate convert Profile generate Flat turning Monitoring Collision Avoidance System (Limitations per certain components/movements may exist.) One-Touch Spreadsheet Real -D simulation Cycle time over check Load monitor Load monitor no-load detection Tool life management Operation end buzzer Chucking miss detection Work counters Hour meters NC operation monitor NC work counter Operation end lamp Alarm lamp Status indicator Along an arc Sub-programs, functional operation, logical operation Input/output variables (each 8 points) Offsets tools, corrects nose R (Standard sets) Additional sets: 9 sets Additional sets: 00 sets 000 sets (Std: 00 sets) Possible to re-cut threads for threaded parts once removed Temporary stop during threading, excluding G4/G Temporary stop during threading for G4/G Adjusts spindle overdrive while threading Spindle to Z axis (rigid tapping) Cutting at extremely slow spindle speeds Circular interpolation + helical axis interpolation Designates X-C coordinate through X-Y coordinate Straight line command on X-C plane, circular command Flat turning with spindle and M-axis synchronized Prevents interference during manual operation Prevents interference during auto operation Easy modeling of shape data Excel files assist machining setups Real time simulation of all machining modes (auto, MDI, manual operation) Solids, sections, transparent displays Colored tool-linked machining surface displays Main program lists displayed Various tool draw elements With cycle time calculator With D simulation Activates an alarm and stops when prescribed cycle time is exceeded CNC monitors and displays load conditions of feed axis and spindle in a graph (Machining stops when overloaded) When load monitor ordered Totals no. of workpieces or cutting time, automatically tool changes at preset conditions Included in machine specs Count only, ( ) pcs Cycle stop, ( ) pcs Start disabled, ( ) pcs Power ON Spindle rotation NC operating Time totals (cutting, operation, spindle rotation, external input, etc) and 4 workpiece counters Yellow Red Triple lamp Type C [Type A, Type B] Gauging data output, file output Post-process work gauging Touch setter Y-axis gauging External Input/Output and Communication Functions Additional RS--C channel USB (additional) DNC link DNC-T DNC-C/Ethernet* DNC-DT FL-net Automation / Untended Operation Spindle orientation, electric Variable spindle speed control Auto power shutoff M0, alarm Warmup function (by calendar timer) Tool retract cycle External program selections Okuma loader (OGL) interfaces Third party robot and loader interface * Bar feeders Cycle time reduction * Bar feeder Interface only Operation time reduction Spindle rotating chuck open/close* Spindle rotating tailstock advance/retract High-Speed/High-Accuracy Functions AbsoScale detection* 0. µm control Pitch error compensation Other Functions By touch sensor and compensates for tool offset Automatically measures workpiece by touch sensor and compensates for Z-axis zero point offset Automatically measures workpiece by touch sensor and compensates for C-axis zero point offset Measures workpiece outside machine, and compensates for tool offset based on measurement results Quantitative compensation method (five level, seven level)/bcd method/rs--c Tool brought to touch setter, tool offset compensation (A, B specs) For machines with Y-axis specs [ chan, chan] (Standard specs include channel) additional ports possible Online machining management (results, etc) Simple NC monitor (machine utilization) Host computer and FMS link per Internet (Ethernet) remote operation: Download part programs from PC, select operation Periodically varies the spindle speed, controls chatter when cutting large-dia thin or small-dia long workpieces Automatic power ON and machine warm-up at preset time Per retract cycle per interrupt signal A (pushbutton) 8 types B (rotary switch) 8 stages C (digital switch) BCD, -digit C (external input) BCD, 4-digit Type B (machine) Type C (robot and loader) Type D Type E Included in machine specs MakerType Answer ignore of auxiliary movements Positioning detection by AbsoScale (X-Y-Z) 0. µm (0.0 µin.) command increments Compensates for ball screw pitch error (X-Y-Z) Short circuit breaker External M signals Note: * Requires technical consultation and confirmation with machine specifications

13 Fire Safety Precautions To protect your factory and equipment from fire and assure continued safe operation, observe the following fire safety precautions whenever you operate machinery. Whenever possible, avoid the use of oil-based coolants for cutting operations. Sparks caused by hot chips, tool friction, and grinding can cause fires. Always observe the following safety measures to ensure safe operation when machining flammable materials or when performing dry machining.. Oil-based coolant () Use nonflammable cutting fluid coolant. () When the use of an oil-based coolant is unavoidable: Before you begin machining, check cutting tools to make sure of their service life and the condition of the tool edge, and choose cutting conditions that will not cause a fire. Periodically clean the coolant filter to maintain sufficient coolant discharge, and frequently verify that coolant is discharging normally. Take measures to control the outbreak of fire: Place a fire extinguisher near the machine, have an operator constantly monitor operation, and install an automatic fire extinguishing system. Do not place flammable materials near the machine. Do not allow chips to over accumulate. Periodically clean the inside of the machine and the area surrounding it. Check that the machine is operating normally. Never run the machine unattended. Since an automatic fire extinguishing system and other peripherals are needed for grinding operations, please let us know as soon as possible if you plan to perform such operations.. Precautions regarding machining of potentially flammable materials Before machining any material designated by law as a flammable substance, e.g., plastic, rubber, wood, acquaint yourself with the special characteristics of the material in terms of fire prevention, and observe the precautions given in () above to ensure safe operation. Example: When machining magnesium, there is a danger that magnesium chips and watersoluble coolants will react to produce hydrogen gas, resulting in an explosive fire if any chip should ignite.. Dry machining Dry machining is a fire hazard because workpieces, tools, and chips are not cooled. To ensure safe operation, do not place any flammable objects near the machine and do not allow chips to over accumulate. In addition, be sure to check cutting tools to make sure of their service life and the condition of the tool edge, and observe the precautions regarding oil-based coolants given in () above. When using Okuma products, always read the safety precautions mentioned in the instruction manual and attached to the product. This product is subject to the Japanese government Foreign Exchange and Foreign Trade Control Act with regard to security controlled items; whereby Okuma Corporation should be notified prior to its shipment to another country. OKUMA Corporation, OGUCHI-CHO, NIWA-GUN, AICHI 0-09, JAPAN PHONE (087) 9-78 FAX (087) The specifications, illustrations, and descriptions in this brochure vary in different markets and are subject to change without notice. Consult your local Okuma representative for specific end-user requirements. Pub No. SPACE TURN LB000 EX-E-()-00 (Feb 08)