PFD drills. Holemaking made easy

Transcription

1 PFD drills Holemaking made easy

2 Component Manufacturing Small holes in thin stacks are no problem and can be drilled quickly at high speeds. The tool is compact enough to be fitted virtually anywhere.

3 Wing Assembly The high clamp force of the concentric collet model allow use throughout the assembly line. Customization is easy due to the modular system which makes every tool very versatile. Final Assembly With the ChipLet feature, drill shavings are efficiently broken into small, easily evacuated pieces. The tools are available in different ergonomic shapes to give the best possible working conditions for the operator.

4 HOLEMAKING MADE EASY Hole Quality Keep your workplace clean with Atlas Copco s ChipLet feature which makes chips easy to evacuate. With ChipLet during countersinking, you have a one-step process. Giving process improvements in terms of both productivity and quality. Productivity With this platform you have all you need for hole preparation. Reduce cycle time and increase output with a powerful turbine motor. This robust tool is well suited for factory environment and the long service intervals maximizes uptime of your investments. Safe Operation The modular design means fewer backup tools. You can also save on service as the platform is based on standard, reusable components. Ergonomics Operators will really appreciate how all the controls on the tool are grouped in one and the same place. This reduces the risk of operator errors. The tool is also very well balanced which makes it easy to move around. Support The modular approach means quick deliveries when needed, and makes it easy to re-work your existing products when urgent applications come up. With our technical documentation and support you will quickly put new tools to work on your assembly line.

5 H ROBUST AND VERSATILE. THE PFD DRILLS ARE YOUR BEST CHOICE FOR HOLEMAKING A Optional ChipLet module which effectively breaks chips while drilling for improved chip evacuation and hole quality. B Angle Head with superior durability with double needle bearings for both feed and drive gear. C Overload Clutch protects the angle head and drive train from overthrust. D The replaceable Feed Cassette system enables quick and easy change of feed rate. E Optional indexer which allows the tool to be locked in the jig also when free space is compromised. F High torque, high power governed air motor maintains cutting speed while drilling. G Easy-to-change Split Gearbox for quick adjustment of rpm. H Emergency Stop fully compliant with the European machinery directive for a high level of safety. J Reliable and user-friendly tool controls with optional cycle counter. K Rapid advance of spindle redcues cycle time and makes setup a quick and safe task. L Best in class Spindle Power and thrust capabilities. A wide range of speeds and feeds. M A large selection of tool noses with or without vacuum port makes the tool fit existing drill jigs. N Concentric Collet foot which allows clamp force for countersinking up to diameter 22 mm (7/8 ). Debris protection and efficient vacuum exhaust of chips. Foot is modular and easily removed for drill bit change.

6 F G K A H C B F D N PFD 1100 L E M

7 D J K A G C B E M PFD 1500 L

8 PFD 1100 with hose connected for safe chiplet evacuation. PFD 1100 Right angle, in-line, twist-lock and concentric collet. Just make it how you want it. Item Example: Ordering No. PFD1100RA-IFB110B Spindle-CC Guard in-p Guide-CC-R-1100-M Bush-CC Foot-CC-1100-MINI Mandrel-CC-25.4-A Collet-CC Concentric collet model with inboard lubricator, counter and ChipLet. Spindle with M6 interface, speed of 2600 rpm and feed of 0.07 mm/r (0.003 IPR). Suitable for drill and countersink of Ø6.35 (1/4 ) holes in Al or Al/CFRP stacks. PFD 1500 All the torque and thrust you need for holemaking in final assembly. Item Ordering No. PFD1500RA-200-R Indexer PFD1500-IPR Spindle Guard Nose-8IN Example: Twistlock model with rapid advance and indexer. Spindle with 9/16-18 interface, speed of 200 rpm and feed of mm/r (0.02 IPR). Suitable for drilling of 19 mm holes (3/4 ) in Ti or Ti/CFRP stacks.

9 Specifications PFD1100 PFD1500 Feature Metric Imperial Metric Imperial Motor Turbine Turbine Vane Vane Drill and ream yes yes yes yes Countersinking yes yes no no Sound level 78 db(a) 78 db(a) 83 db(a) 83 db(a) Spindle power 1.7 kw 2.3 hp 1.5 kw 2.0 hp Motor power 2.1 kw 2.8 hp 1.9 kw 2.5 hp Max hole 15.9 mm 5/8 32 mm 1¼ Max countersink 22 mm 7/8 N/A N/A Max speed rpm rpm rpm rpm Min speed 350 rpm 350 rpm 38 rpm 38 rpm Max thrust N 450 lbf N 900 lbf Max clamp force (cc) N 400 lbf N/A N/A Max feed 0.17 mm/rev IPR 0.25 mm/rev IPR Tool weight (base) 3.0 kg 6.6 lbs 5.5 kg 12.0 lbs Max air consumption 30 l/s 60 cfm 35 l/s 70 cfm Air inlet 1/2 BSP 1/2 NPT 1/2 BSP 1/2 NPT Operating pressure bar psi bar psi Angle head radius 16.0 mm 5/ mm 0.7 Air hose 13 mm 1/2 16 mm 5/8 Optional Equipment Item PFD1100 PFD1500 Chiplet yes yes Rapid advance no yes (with J-Clutch) Lubrication pump Inboard, 30 ml Onboard, 55 ml Counter yes yes Indexer yes yes Tool handle no yes Nose sizes 21k 23k 23k 25k Concentric collet yes no Max collet outer diameter 1 3/8 N/A Air Installation Item PFD1100 Light To Medium Duty Cycle PFD1500 and PFD1100 Heavy Duty Cycle Swivel Connector MultiFlex with 1/2" MultiFlex with 1/2" Coupling ErgoQIC 08 with H13 ErgoQIC 10 with H16 Air fitting ErgoNIP 08 with 1/2 ErgoNIP 10 with 1/2 Hose PVC 13, 30 m coil PVC 16, 30 m coil Clamp Clamp for PVC 13 Clamp for PVC 16 Air preparation unit MIDI Optimizer F/R A with 1/2 MIDI Optimizer F/R A with 1/2 Ball valve BAL-1A with 1/2 BAL-1A with 1/2 Connection Double with two 1/2 Double with two 1/2

10 :1 COMMITTED TO SUSTAINABLE PRODUCTIVITY We stand by our responsibilities towards our customers, towards the environment and the people around us. We make performance stand a test of time. This is what we call Sustainable Productivity.