Heavy Equipment Solutions

Transcription

1 Heavy Equipment Solutions

2 Because ensuring a leak-free solution is critical. It has to be Hydratight. For more than 100 years, Hydratight has provided world-class bolted joint solutions, assessing and managing joints to ensure leak-free start-ups. Today, we continue to set international standards in joint integrity but we re so much more than just a bolting and on-site machining company. Because even the tiniest leak can be costly and time consuming to repair, we manage every joint on a project for leak-free start-ups and production, which in turn removes the threat of environmental impact caused by unsafe joints. Safety continues to be the most important aspect of our business. We are a global organization making a real difference to the industries and communities we work in, committed to improving safety, operational efficiency and uptime. Because you require the support of an innovative partner committed to your success, we not only offer unrivalled service on a global scale, including customer training and software development; but also design and manufacture quality tools and equipment for bolted joint solutions to the highest standards. Our certified teams are dedicated to working closely with you, assessing and managing every joint on your project to prevent leaks from ever occurring, year in, year out. Because you value safety and reliability, we work to ISO 9001, ISO and OHSAS standards in everything we produce, from manufacturing torque and tension bolting equipment to mechanical connectors, from on-site service to creating custom solutions in line with client specifications. It means that whenever you need a complete joint integrity solution, whichever industry sector you re in, you can rely on us to get it 100% right first time, every time. This is why it has to be Hydratight. Engineering Driven Safety Focused Solutions 2 hydratight.com

3 Heavy Equipment Solutions Hydratight offers innovative engineering solutions and unique services to the heavy equipment market. The core of our business is providing service-based, highly accurate solutions providing safety, productivity and efficiency to all of our customers on a global scale. Hydratight is an unparalleled source for support on heavy equipment, ranging from small bucket loader pin bores to the world s largest vehicle, the Bucyrus Crawler-Transport for NASA. An OEM that offers patented tools through sales or rental, Hydratight also offers on-site technical support and service as well as custom fabrication. Hydratight offers facilities around the globe, with 24/7 access to trusted heavy equipment solutions. Products and Services for Heavy Equipment Hydratight delivers the reliability and durability you need, understanding productivity and efficiency are key to profitability. Our products and services include: Specialized on-site field machining Torque wrenches and accessories Portable boring Power units hydratight.com 3

4 Specialized On-site Field Machining Hydratight s portable machining solutions offer a variety of industry proven tools for the heavy equipment industry. In addition to portable milling and boring bars, Hydratight delivers pipe cutting and beveling, grinding, end prepping and portable heat treating. These tools are available for sale, rental or service with our experienced Hydratight technicians. Portable Drilling and Boring Hydratight has produced a range of portable drilling and boring machines for general drilling and stud removal applications. These machines can be bolted directly to the work piece or through the use of magnetic bases. Portable CNC Drill Hydratight offers portable CNC machines for boring and tapping from 1 8" diameter with a 12" depth capacity. The CNC controlled genisys can achieve any thread pitch and coarse without the need for taps. Portable Milling Machines Hydratight s portable milling machines are designed for rugged onsite machining e.g. milling, drilling and boring applications on jobs previously thought to be impossible without extensive disassembly. Portable mills can be clamped or bolted directly onto the part being machined or fabricated. Setup jigs and parallel-mounting fixtures can be used to position portable milling machines in difficult work area conditions. When used as facing mills, Hydratight s milling machines will quickly face off pitted or misaligned surfaces, restoring the original condition of the part being machined. 4 hydratight.com

5 Hydraulic Torque Wrenches Hydratight s series of lightweight hydraulic torque wrenches have been designed to tighten and loosen nuts and bolts for professional applications across mining, industrial and other heavy equipment markets. Our range of hydraulic torque wrenches are strong, reliable and designed with the user in mind. ISO certified and with just three moving parts for reduced maintenance, our hydraulic torque wrenches are proven to perform even in the harshest environments. Safe Innovative design that completely encloses all moving parts and eliminates pinch points Fast degrees of operating stroke provides added productivity while avoiding tool lock on which is common with some torque wrench designs Versatile Interchangeable head design Power head / square drive combination for flexible use with standard impact quality sockets Power head / hex head combination for limited height in line solutions Wide range of hex sizes available for all applications 360 degree movement of reaction arm with simple dial lock for rapid change For use topside and subsea Compact Designed to give optimum strength to weight and torque to weight ratio Minimum nose radius for trouble-free tool fit Dependable ISO certified with just three moving parts for reduced maintenance and a three year warranty Available Individual modules power head, square drive head or low clearance hex heads Complete Tools Square Drive Set (SDS) power head, square drive wrench head, reaction arm Hex Wrench Set power head, hex wrench head, reaction arm PARKER quick connections as standard, but high flow CEJN connections also available Torque Wrench Accessories Clench Wrench adjustable back up wrench to hold backside flange nuts Torque wrench handles Swivel head capabilities Reaction bars standard and custom lengths Male hex driver for allen head bolts 503 Moly paste hydratight.com 5

6 Portable Boring Bars For over 90 years Hydratight s line of portable boring equipment has provided heavy equipment industries with technically advanced solutions to their line boring requirements. Our range of machines represents the most advanced technology for on-site boring capability, incorporating leading engineering and cutting edge features for safe, reliable and accurate cutting. Hydratight s Portable Boring Bar Series Hydratight s portable boring bar series are comprised of five machines that cover an impressive 1.5" to 64" diameter boring range standard, with up to 96" optional. The assortment includes both push-pull and screw driven feed types. The 8200 Boring Bar System enables large work pieces to be line bored on-site with unprecedented accuracy, versatility, productivity and operator safety. Model Unit of Measurement Bar Dia. Max Bar Length Boring Range Min. Max. Std 4" 20' 6" 40" Metric 101.6mm 6.09m 152.4mm 1016mm Std 6" 24' 9" 48" Metric 152.4mm 7.32m 228.6mm mm Std 8" 24' 12" 64" Metric 203.2mm 7.32m 304.8mm mm 8200 Boring Bar System The 2500 Boring Bar is a 2-1/2" Boring Bar in 4', 6', 8', 10' & 12' lengths with ± degree of accuracy Unit of Measurement Std Metric Bar Length Min 48" mm Max 144" mm Bore Diameter Min 4" 101.6mm Max 16" 406.4mm Bar Diameter 2.5" 63.5mm Bore Diameter w/adapter 26" 660.4mm Feed Rate (in/rev) (mm/rev) Bar Speed ** (rpm) (rpm) Cutting Torque ** (ft-lb) (nm) 2500 Boring Bar The 2250P Boring Bar is a 2-1/4" Boring Bar in lengths up to 12' P Std - in Metric - mm Bar Diameter Standard Optional 1.25 & & Bar Length Min Max Boring Heads 2.25" Bar Std - in Metric - mm Bar Mount Boring Heads Small Medium Large P Boring Bar Axial Stroke Std - in Metric - mm Standard Optional 24.0 & & Feed Rate /rev /rev 6 hydratight.com

7 Hydraulic Power Units The Hydratight line of portable hydraulic power supplies incorporate robust engineering in a compact footprint. The range includes both electric and diesel drive options. Each unit is equipped with performance minded features, designed for safety and engineered to perform even in the harshest conditions. 10 HP Hydraulic Unit All Power Units Feature: An air-to-oil heat exchanger which maintains oil temperature during long cycles A variable frequency drive which maintains flow rates regardless of load changes; assuring constant machine speed during operation A NEMA 4 rated pendant with a 50ft cord to provide full control High temperature and low oil level automatic shut-offs Dimensions w/ Roller Base 20HP Hydraulic Unit 10HP Hydraulic Unit Length 34.0" (863.6mm) 28.0" (711.2mm) Width 25.0" (635.0mm) 20.5" (520.7mm) Height 50.8" (1289.1mm) 46.0" (1168.4mm) w/o Roller Base Height 45.0" (1143.0mm) 40.5" (1028.7mm) Hydraulic Flow Rate 3 18 GPM ( LPM) 3 9 GPM ( LPM) Hydraulic Pressure 1800 psi (124.1 bar) 1800 psi (124.1 bar) Oil Capacity 30 gallons (113.6 liters) 15 gallons (56.8 liters) Volt/Phase/Hz 380/3/50 and 480/3/60 380/3/50 and 480/3/60 Current Draw 26 (Amps) 20 (Amps) Weight w/ Oil lbs (385.6 kg) lbs (274.4 kg) 26 HP Diesel Unit 26 HP Diesel Unit Unit of Measurement Width 25.0" (635.0mm) Height 47.0" (1194.0mm) Length 46.0" (1168.0mm) Engine Type Kohler (Diesel) HP 3600 RPM Fuel Capacity 7.7 gallons (29.0 liters) Noise Level 77db no 3600 RPM Spark Arrestor Yes Hydraulic Oil 20.0 gallons (75.7 liters) Oil Cooler Air to Oil Port flow GPM ( LPM) Port PSI 1800 psi (124.1 bar) Weight (dry) lbs (406.0 kg) Each unit comes with a remote electrical pendant equipped with hydraulic flow and direction controls as well as an automatic shut-off button. hydratight.com 7

8 Our global network means that you can rely on the right people, products, and services wherever you are in the world. us at: Or find your local representative at: hydratight.com/contact Hydratight provides support through service centers ( ) and authorized representatives ( ) HT_BR_018_1015_US