Always be your solar support

Transcription

1 Always be your solar support Installation Manual CG ground mounting system Version

2 Contents 一.Product Introduction... 2 二.Installation Tools & Equipment... 3 三.System Components... 3 Components List... 3 四.Installation Instruction Ground Screw Installation or Pre cast Concrete Foundation Pre-assembled Support & Reinforcement Strut Installation Rail Installation Panel/Module Installation 五.Notice 一. Product Introduction CG Alu-terrain is a new highly pre-assembled ground mounting system. The special pre-assembled structure and unique Beam not only satisfy the whole system stability, but also make installation easier. The high quality, small quantity and highly pre-assembled components greatly save installation time and cost, especially for a large-scale project. Please read this manual carefully before start installation. 2

3 二. Installation Tools and Equipment 6mm Inner Hexagon Spanner Electric Drill Tape Measure Thin Marker Torque Spanner String Adjustable Wrench Socket Spanner (M10/M14) 三. System Components Components List End Clamp Mid Clamp L Base(front) L Base(rear) 3

4 Pre-assembled Support Rail 108 Rail Joint 108 Rail Clamp Reinforcement Angle Aluminum 四. Installation Instruction 1. Ground Screw Installation or Pre cast Concrete Foundation Please prepare all required tools and products before start installation. Then mark the location of every ground screw or concrete pad in accordance with shop drawing. When driving the ground screw, all screws in the same row must be kept in the same line and same height. Besides, the hole orientation of all screws must be also kept the same. 4

5 2. Pre-assembled Support & Reinforcement Strut Installation 2.1. Unfold the pre-assembled support and fix the bracing on rear L base. 5

6 2.2. Put the whole pre-assembled structure on ground screws or precast concrete pads, locking with bolts. 6

7 2.3. Install the pre-assembled structures successively by the same way, and adjust the dimensions in accordance with the drawing to keep all structures in the same height. (Ground Screw Installation Diagrammatic Sketch) (Concrete Base Diagrammatic Sketch) 2.4. Fix the Reinforcement Strut onto Legs by Bolt M10*70. 7

8 2.5.Mounting required quantity of Reinforcement Strut by the same way, and make sure all bolts are locked. 8

9 3. Rail Installation 3.1. Rail 108 Installation (Single rail skip this step) Insert half of rail joint/splice into one rail, fixed by 2 self-drilling screws; then insert the other half into the second rail, also fixed by 2 self-drilling screws, thus two rails connected. 9

10 3.2. Fix the Rails onto Beams by Rail Clamps. (One side with one rail clamp) 3.3 Install the rails successively by the same way in accordance with drawing dimensions, and make sure all bolts are locked. 10

11 4. Panel/Module Installation 4.1. Installation from bottom left side is suggested. End Clamp Installation Sketch Mid Clamp Installation Sketch 11

12 4.2. Repeat the same step until all the panel are installed. 12

13 五. Notice 5.1. Notice for Project Installation Measurement All installation measurements are subject to shop drawing. This instruction is only guidance for installation method Notice for Stainless Steel Fasteners Installation Different from carbon steel, stainless steel has good ductility, which may result in deadlock if improperly used. Following tips for deadlock prevention: Reducing friction factor: (1)Make sure the screw thread surface is clean(no dust or sand, no sundries, etc.); (2)Liquid wax or lubricant(butter, 40#engine oil, etc.) on surface while installing is recommended Operating correctly: (1) Must be perpendicular to the axis of the screw thread when screwing, and do not incline; (2) In the process of tightening, the strength need to be balanced, tightening torque shall not exceed the prescribed safety torque value; (3) Choose torque wrench or socket wrench as far as possible, avoid using adjustable wrench or electric wrench; (4) Do not use it when the temperature is high; do not use it with high speed spin, avoiding to be locked by rapid rise of temperature (Such as electric wrench, etc.). 13