Makro Grip. Quick Point. Quick Tower. Grip Fix Stamping Unit page 14. Grip Fix Mobile Stamping Unit page 16. Grip Fix Accessories page 18

Transcription

1 Grip Fix 8

2 Grip Fix Stamping Unit page 14 Grip Fix Mobile Stamping Unit page 16 Grip Fix Accessories page 18 Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 9

3 Grip Fix Our patented "form-closure technology" guarantees maximum holding power world wide! 10

4 Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 11

5 What makes LANG clamping systems the very best in 5-Axis machining? Best accessibility Clamping without an endstop and the compact structure of the Makro Grip centering vise offers the best accessibility for 5-Axis machining. Exceptional holding power Our form-closure technology opens endless possibilities in milling, this coupled with the very low actuation and compact clamping devices. Reduced vibrations The low vibration machining makes it possible to have workpiece surfaces with supreme quality and adds to the longevity of the tools used. Tremendous material savings Minimal clamping depth of only 3mm on the workpieces allows for tremendous material savings. High repeatability The special form-closure allows for repeatability (0.01mm) of workpieces without endstop. Considerable savings in set-up time Due to stamping directly on the saw cut or scale surface, preparatory steps on the workpieces are reduced to a minimum, even on high strength materials such as Titanium Minimal wear Form-closure jaws combined with the stamping of the workpieces, together with the low actuation force reduces the wear on the vise to a minimum. The preserving of the jaws guaranties clamping consistency. No deformation Minimal actuation force prevents deformation of the workpiece during machining. 12

6 Clamping of workpiece without stamping technology Clamping problems of other manufacturers: A safe clamping of high-tensile materials can only be realized with high clamping pressure Large and poorly accessible applications are needed High wearing of jaw teeth and vise guidance ways Clamping with high repeatability is not possible Advantages of the Grip Fix technology: Grip Fix THE ORIGINAL Often copied, but never the same! Highest holding power world-wide due to form-closure technology! Conventional clamping by friction: Large and bulky vises are necessary even with the smallest workpieces to achieve extreme clamping power. Clamping of workpiece with form-closure stamping technology Pre-stamping of the workpiece with up to 20 tons of pressure allows you to clamp high-tensile materials even with a smaller and compact vise Excellent accessibility allows you to use short tools which results in fewer vibrations and longer life Minimum wear of the vise Clamping with form-closure technology: Even with a 3mm clamping depth and minimal clamping force a secure grip on large workpieces is no problem with the compact Makro Grip centering vise. Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 13

7 Stamping unit Standard stamping unit: Ideal for a cost-effective start in stamping technology ergonomic adjustment of stamping pressure Hydraulic pressure gauge easily readable pneumatic hydraulic power multiplier with visible oil-level display quick jaw adjustment for different sizes of work piece stamping jaws for materials up to 35 HRc (or 45 HRc), designed for up to 20 tons of stamping force pneumatic operation by hand or foot for activating stamping procedure scaled stopper for quick and safe insertion of work piece Stamping unit for work benches, max. clamping range 245 mm or 355 mm Included in delivery: Stamping vice Stamping jaws with parallels (3 mm) Pneumatic-hydraulic power multiplier (0-360 bar) Pneumatic commutator for operation by hand or foot Gauging blocks to measure height of stamping teeth Scaled work piece stopper Protection shield Description/Type: Weight in kg Order No. Price Stamping unit, standard, clamping range max. 245 mm, with standard stamping jaws for materials up to 35 HRc Stamping unit, extended version, clamping range max. 355 mm, with standard stamping jaws for materials up to 35 HRc Stamping unit, standard, clamping range max. 245 mm, with High-End stamping jaws for materials up to 45 HRc Stamping unit, extended version, clamping range max. 355 mm, with High-End stamping jaws for materials up to 45 HRc 67, , , HE 77, HE 14

8 Functional principle of Grip Fix technology 5 seconds, which changes your machining process All materials such as steel, aluminum, copper, brass or plastics or harder materials can be stamped stamping time 3-5 seconds 1 Sawing with minimum addition of material to clamping depth 3 4 Depth stops/ control marks should be seen max depth 0.1 mm 2 Stamping achieved in 3-5 seconds Grip Fix functional principle Inserting work piece in Makro Grip vice for safe form-closure clamping at minimum clamping depth Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 15

9 Mobile stamping unit the handy and flexible solution for your shop Base plate with slots for adding a second stamping vice. Marking bores for a simple adjustment when stamping with two vices Extended clamping range (up to 355 mm) Useful drawer to store tools Comfortable Stamping by hand operation For very long workpieces we recommend dualstamping Practical and rugged trolley - Stamp your parts wherever you want! Alternatively stamping can be conducted by foot operation. Hence both hands can be used for handling the workpiece in an ergonomical manner. Mobile stamping unit on trolley, max. clamping range 355 mm Included in delivery: Stamping vice Stamping jaws with parallels (3 mm) Base plate with slots ( 596x496 mm) Handy and rugged trolley Pneumatic-hydraulic power multiplier (0-360 bar) Pneumatic commutator for operation by hand or foot Gauging blocks to measure height of stamping teeth Scaled work piece stopper Protection shield Description/Type Weight in kg Order No. Price Mobile stamping unit, max. clamping range 355 mm, with standard stamping jaws for materials up to 35 HRc Addition stamping vice for dual stamping, with standard stamping jaws Mobile stamping unit, max. clamping range 355 mm, with High-End stamping jaws for materials up to 45 HRc Additional stamping vice for dual stamping, with High-End stamping jaws HE HE 16

10 Mobile stamping unit The mobile stamping unit is perfectly fitted for stamping overlong workpieces and clamping them in 2 centring vices subsequently. With the new version of "dual-stamping unit" it is even more convenient transferring the corresponding set-up onto the machine table. It is also possible to adjust the distance between the two stamping vices individually or via the 25 mm pitch of the marking bores. In addition the marking bores in the steel base plate of the stamping unit are set according to the pitch of the Quick Point grid plates and the Makro Grip multiple clamping vices. Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 17

11 The original by LANG! Different hard materials require different stamping jaws to extend the durability and to guarantee a safe clamping. With our standard stamping jaws you are able to stamp work pieces up to 35 HRc, while high-tensile materials (up to 45 HRc) require High-End stamping jaws. High-End stamping jaws Tensile strength Rm N/mm² Standard stamping jaws Hardness HRc Standard stamping jaws with parallels 3 mm Weight in kg Order No. Price per pair 1, Standard stamping jaws for all materials up to 35 HRc. (Identifiable by material No. 20 on the back side of the jaws) High-End stamping jaws with parallels 3 mm Weight in kg Order No. Price per pair 1, High-End stamping jaws for all materials up to 45 HRc. (Identifiable by material No. 15 on the back side of the jaws) 18

12 Creating trust: Always the same clamping quality! To ensure consistent holding power in your clamping device, please check the wear of the gripping teeth on a regular basis. Gauging blocks to measure height of the gripping teeth Order No Price per set An easy and quick way to control the gripping teeth contour and decide if reconditioning is necessary. Reconditioning of stamping jaws: Worn out stamping jaw teeth can be reconditioned up to 6 times. Hence subsequent costs will be kept low. In order to bridge the time of the reconditioning process we suggest keeping a second pair of stamping jaws in reserve! Grip Fix Accessories Clamp slightly one gauging block with slots on each side of the stamping jaws. When 3rd gauging block fits between the stamping jaws, send jaws to us for reconditioning. Reconditioning of stamping jaws Description Order No. Price per pair Reconditioning standard stamping jaws Reconditioning High End stamping jaws During every reconditioning process the total thickness of the jaw will be reduced among 0.5mm. In order to maintain the original thickness we will supply suitable shims every time with the reconditioned jaws. Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 19

13 Grip Fix Accessories Centre marking tool enables easy insertion in central position without stopper Centre marking tool Description/Type Order No. Price Centre marking tool Spare marking stud Easy retrofitting of your stamping unit. Due to the centre marking the work piece blanks can be inserted centrally in our scaled centre vices. (Stoppers are not necessarily needed anymore). You are still able to insert several work pieces with high repeatability without stoppers. 20

14 Präge Fix Applications Regardless of which parts are clamped very high blanks, large cross-holes or overlaying parts... before... before... before the holding power realized with the Grip Fix technology when milling and drilling is always amazing!... after... after... after Automation Clean Tec Quick Tower Quick Point Makro Grip Präge Fix Grip Fix 21