INCREASE YOUR MACHINE UPTIME!

Transcription

1 INCREASE YOUR MACHINE UPTIME! QUICK CHANGEOVER The right machine, processes, tooling and workholding reducing the in between time is a key factor! Jergens Ball Lock Mounting system is the original quick-change system. WORLD HEADQUARTERS ACCURACY AND REPEATABILITY Quick-change only counts if relocation is precise every time. Jergens new Quick-Loc pallets offer " repeatability S. Waterloo Road Cleveland, OH jergensinc.com/workholding workholding@jergensinc.com jergensinc.com info@jergensinc.com RETURN ON INVESTMENT The right workholding system works for you to recoup costs and provide payback quickly, and many times over. Jergens ZPS can cut set up time by up to 90%. ALSO AVAILABLE: MASTER CATALOG JERGENS CATALOG CUSTOM DESIGN & BUILD Request a copy or download at Our unique design and build expertise will take your fixturing needs to the next level, gaining efficiencies from the shop floor. Industry-proven standard and custom products are enhanced to create a solution that s unique to you. Your next challenge is Jergens next accomplishment. AUTOMATION POSSIBILITIES 2018 jergens, inc. DRM S. Waterloo Road. Cleveland, OH jergensinc.com/workholding WORKHOLDING@jergensinc.com Jergens continues its passion to reduce set up and changeover time by combining automation technologies with standard quick-change solutions such as base plates, risers, top tooling and pallets, including Quick-Loc hydraulically-actuated pallets. The results are dramatic improvements in time savings, machine up-time, unmanned applications and ergonomics in cases where operators are managing one or more machining centers. NEW PRODUCTS, AUTOMATION POSSIBILITIES, AND CUSTOM DESIGN & BUILD 2018 JERGENS, INC. IMG0918 F E AT U R E D P R O D U C T S J E R G E N S I N C. CO M / I M TS JERGENS JERGENS

2 OPEN UP YOUR FIVE-AXIS MACHINING POSSIBILITIES Jergens New 130mm vise and full-line Quick-Loc pallet systems are the new industry standard for versatile quick-change on vertical, horizontal and multi-axis machining centers. The vise/pallet combinations significantly open up possibilities for increased machining access and quick changeover. THE NEW 130MM SELF-CENTERING VISE (5CV13041-IN) Minimizes lift, a critical advantage especially in demanding machining applications where cutting forces demand the most from holding forces. Additionally, compact design is engineered as a perfect fit to the Fixture Pro System and offers: NEW Quick-Change Jaws Rolled ACME screw provides superior strength Easy centering adjustment Multi-use: QLS, Drop & Lock, T-Slot, Toe Clamp attachments 3,600 pounds of clamping force at 50 foot pounds of torque Steel Hard jaws included with soft steel and aluminum replacement options Compatibility with the Lang Quick Point system and Jergens Fixture-Pro Drop & Lock Pallets QUICK-LOC PALLET SYSTEM Offers fixturing solutions for horizontal, vertical and rotary operations with repeatability of " and clamping forces of nearly 14,000 lbs. All receivers feature a low-profile design, high rigidity and are manufactured using case-hardened steel. Jergens offers multiple configurations including square, rectangle and round receivers in both 52mm and 96mm patterns. FEATURED PRODUCTS 2018 JERGENSINC.COM/IMTS

3 NEW MACHINING KITS AND RECEIVER PLUGS OFFER MORE TIME SAVINGS WITH JERGENS BALL LOCK : THE LEADER IN QUICK AND ACCURATE FIXTURE LOCATION FIXTURE PLATE MACHINING KITS (42944) RECEIVER PLUGS (49231) Jergens fixture plate machining kits consist of extra-long Ball Lock shanks and spacers. These kits allow a fixture plate to be installed on a subplate with clearance between the plates. When a user is initially building a fixture on a Ball Lock Fixture plate, this clearance allows cutting tools to break thru the fixture plate without damaging the subplate below. The advantage of this set up is fixture plates can be machined while mounted to the same subplates they will used with in production. Prevent chips and coolant from accumulating inside receiver bushings that are not in use and eliminate the need to clean out receiver bushings in between set ups. JERGENS NARROW VISE (80074) Narrow base design is ideal for mounting to Jergens Ball Lock fixture plates for numerous general purpose applications. Vise features: Single Station Cast Iron Base Weight: 70 lbs (31.8 kg) Handle included Made in USA Jaws are interchangeable with common industry styles ZPS - ZERO-POINT SYSTEM Fix, position and clamp in a single step with Jergens Zero-Point Mounting System. This revolutionary technology cuts set up time by up to 90% by combining fixing, positioning and clamping in a single operation. Available with either pneumatic or hydraulic release, these positive locking locating modules allow operators to quickly change out large and small machine fixtures with extreme accuracy and minimal effort. SETTING THE DIRECTION FOR QUICK-CHANGE WORKHOLDING

4 OK VISE MORE WAYS TO GET A GRIP OK Vise clamps are compact, low-profile edge clamps geared toward improving production and providing solutions for difficult workholding applications. Small in size yet possessing an excellent clamping force, up to 150 kn, these powerful clamps exert a holding force which exceeds the load imposed by machining forces MULTI-RAIL RM SYSTEM MULTI-RAIL SYSTEM Multi-Rail is the new general purpose, multi-configurable workholding system using OK Vise clamps to hold fast to provide: Modular system components with endless fixture configurations Confidence that the most challenging workpiece types can be machined Capability to clamp multiple workpieces in the same area Flexibility to set up for either small or large workpieces Compatibility to mount Base Rails to the Jergens QLS Grid System KNIFE GRIP (BK2-VT-G) HYDRAULIC VISE KITS (60420) These OK Vise clamps have knife edge grip jaws with serrated teeth. The jaws penetrate into softer materials to prevent part movement. These add yet another useful tool to the already versatile OK Vise clamping system. Jergens Hydraulic OK Vise actuation kits enhance the popular OK Vise clamping system by pairing it with the advantages of hydraulic workholding. Repeatable clamping forces and improved ergonomics are just a couple of the attainable benefits one can expect. OK Vise has never been more ready for high production applications. QLS COLUMNS (69301) QLS Tooling Columns provide a base mounting platform for utilizing a variety of workholding systems. The QLS grid in the upright faces of the columns will accept tooling from the Jergens Fixture Pro line and the OK Vise RM rail system. The columns feature a lightweight 2-pc aluminum construction. They can be configured with a Ball Lock baseplate for fast set ups or a universal baseplate for mounting direct to a pallet. JERGENS

5 INCREASE YOUR MACHINE UPTIME! QUICK CHANGEOVER The right machine, processes, tooling and workholding reducing the in between time is a key factor! Jergens Ball Lock Mounting system is the original quick-change system. WORLD HEADQUARTERS ACCURACY AND REPEATABILITY Quick-change only counts if relocation is precise every time. Jergens new Quick-Loc pallets offer " repeatability S. Waterloo Road Cleveland, OH jergensinc.com/workholding workholding@jergensinc.com jergensinc.com info@jergensinc.com RETURN ON INVESTMENT The right workholding system works for you to recoup costs and provide payback quickly, and many times over. Jergens ZPS can cut set up time by up to 90%. ALSO AVAILABLE: MASTER CATALOG JERGENS CATALOG CUSTOM DESIGN & BUILD Request a copy or download at Our unique design and build expertise will take your fixturing needs to the next level, gaining efficiencies from the shop floor. Industry-proven standard and custom products are enhanced to create a solution that s unique to you. Your next challenge is Jergens next accomplishment. AUTOMATION POSSIBILITIES 2018 jergens, inc. DRM S. Waterloo Road. Cleveland, OH jergensinc.com/workholding WORKHOLDING@jergensinc.com Jergens continues its passion to reduce set up and changeover time by combining automation technologies with standard quick-change solutions such as base plates, risers, top tooling and pallets, including Quick-Loc hydraulically-actuated pallets. The results are dramatic improvements in time savings, machine up-time, unmanned applications and ergonomics in cases where operators are managing one or more machining centers. NEW PRODUCTS, AUTOMATION POSSIBILITIES, AND CUSTOM DESIGN & BUILD 2018 JERGENS, INC. IMG0918 F E AT U R E D P R O D U C T S J E R G E N S I N C. CO M / I M TS JERGENS JERGENS

6 INCREASE YOUR MACHINE UPTIME! QUICK CHANGEOVER The right machine, processes, tooling and workholding reducing the in between time is a key factor! Jergens Ball Lock Mounting system is the original quick-change system. WORLD HEADQUARTERS ACCURACY AND REPEATABILITY Quick-change only counts if relocation is precise every time. Jergens new Quick-Loc pallets offer " repeatability S. Waterloo Road Cleveland, OH jergensinc.com/workholding workholding@jergensinc.com jergensinc.com info@jergensinc.com RETURN ON INVESTMENT The right workholding system works for you to recoup costs and provide payback quickly, and many times over. Jergens ZPS can cut set up time by up to 90%. ALSO AVAILABLE: MASTER CATALOG JERGENS CATALOG CUSTOM DESIGN & BUILD Request a copy or download at Our unique design and build expertise will take your fixturing needs to the next level, gaining efficiencies from the shop floor. Industry-proven standard and custom products are enhanced to create a solution that s unique to you. Your next challenge is Jergens next accomplishment. AUTOMATION POSSIBILITIES 2018 jergens, inc. DRM S. Waterloo Road. Cleveland, OH jergensinc.com/workholding WORKHOLDING@jergensinc.com Jergens continues its passion to reduce set up and changeover time by combining automation technologies with standard quick-change solutions such as base plates, risers, top tooling and pallets, including Quick-Loc hydraulically-actuated pallets. The results are dramatic improvements in time savings, machine up-time, unmanned applications and ergonomics in cases where operators are managing one or more machining centers. NEW PRODUCTS, AUTOMATION POSSIBILITIES, AND CUSTOM DESIGN & BUILD 2018 JERGENS, INC. IMG0918 F E AT U R E D P R O D U C T S J E R G E N S I N C. CO M / I M TS JERGENS JERGENS