GF Machining Solutions. System 3R palletizing systems with Spreitzer clamping solutions

Transcription

1 GF Machining Solutions System 3R palletizing systems with Spreitzer clamping solutions

2 Workpiece clamping solutions to increase productivity The advantages of a palletable workpiece clamping solution // These are obvious: This is the only way to equip a pallet with a vise, a special device and a workpiece outside the machine and then quickly change it into the machine and replace it again. You save expensive set-up times and significantly reduce downtime. However, the prerequisite for this is that all systems are matched to one another. And we offer you: The pallet clamping systems from System 3R and the clamping solutions from Spreitzer are optimally matched to each other and to your workpieces. And not only that: The compact design ensures optimum accessibility to the workpiece. Use these optimized solutions for palletizing and automation in milling, sinking and measuring, increasing your productivity and reducing costs! System 3R Dynafix pallet with Spreitzer centre-vise in a 5-axis milling center 2 System 3R & Spreitzer

3 Content The System 3R benefits + Standard interface between machine and workpiece + Universally applicable in milling, turning, grinding, sinking and measuring + Reduced set-up times + High precision and quality + Indexing 4 x 90 The advantages of the Spreitzer clamping solutions + High centering and repetition accuracy enable highest production quality + Less vibration - The stable design allows safe clamping and reduces vibrations on the workpiece + In the 5-axis machining, the compact mechanical or pneumatic centre-clamping vises allows exact machining of workpieces to the axis of symmetry or rotation. 4 System 3R palletizing systems 6 Spreitzer clamping solutions 12 System 3R palletizing systems with Spreitzer clamping solutions 12 Macro 54 x 54 mm 14 Macro 70 x 70 mm 16 MacroMagnum 20 GPS 70 steel pallet 23 GPS 70 aluminium pallet 26 GPS 120 steel pallet 29 GPS 120 aluminium pallet 32 GPS Dynafix 42 Delphin The perfect solution We offer the combination of both systems: Optimized solutions for palletizing and automation In this catalog you will find a wide range of standardized solutions for different workpiece geometries. Legende der Lieferbedingungen Delivery from stock, subject to prior sale Delivery within 4-8 working weeks after incoming order Special processing. Delivery only on request. 3 System 3R & Spreitzer

4 system 3r PALLETIZING SYSTEMS System 3R palletizing systems Macro 54 x 54 mm Hardened and precision-cast, with clearance holes for four fixing screws. Clamping solultions page 12 Macro 70 x 70 mm Hardened and precision-cast, with clearance holes for eight fixing screws. Clamping solultions page 14 + Adapted for automatic changing + Parallel-ground top and bottom faces + Fixed index positions 4x90 + Rust-resistant MacroMagnum Unhardened Ø156 mm pallet with hardened reference elements and hole markings for eight clearance holes. + Adapted for automatic changing + Ready for code carrier + Weight 4.5 kg Clamping solutions page 16 GPS 70/120 steel pallet Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier. Clamping solutions GPS 70 page 20 Clamping solutions GPS 120 page 26 GPS 70/120 aluminium pallet Work piece and electrode holder. Prepared for automation with gripper contour and M5 thread for code carrier. Clamping solutions GPS 70 page 23 Clamping solutions GPS 120 page 29 4 System 3R & Spreitzer

5 system 3r PALLETIZING SYSTEMS GPS 240 Cast aluminium pallet. Suitable for high-speed milling and arduous milling operations. Prepared for automation. + Construction height: 48.0 ±0.01 mm + X/Y-centring: with coined cam + Flatness: 0.02 mm Clamping solutions page 32 Dynafix Milled aluminium pallet 2x2 mm + Adapted for automatic changing + Ready for code carrier + Flatness 0.04 mm + Thickness tolerance +0.5/-0 mm Clamping solutions page 37 Delphin drawbars Positioning and clamping element for use on the System 3R zero-point clamping system Delphin. Clamping solutions page 42 5 System 3R & Spreitzer

6 Spreitzer CLAMPING SOLUTIONS Spreitzer clamping solutions Mechanical centre-clamping vises MZR + Attractively priced basic model + Powerful raw material clamping without prestamping + Reversible jaws for maximum clamping range + Repetition accuracy 0.01 mm + Pairing accuracy 0.03 mm Mechanical centre-clamping vises MZE + Compact design + Wide clamping range + Interchangeable clamping jaws for various customer requirements + Centering accuracy ±0.015 mm + Repetition accuracy 0.01 mm + Pairing accuracy 0.02 mm Mechanical centre-clamping vises MZU + Large clamping range due to reversible top jaws + Maximum flexibility + Maximum accessibility + Centering accuracy ±0.015 mm + Repetition accuracy 0.01 mm + Pairing accuracy 0.02 mm 6 System 3R & Spreitzer

7 Spreitzer CLAMPING SOLUTIONS Mechanical centre-clamping vises MZQ + Changing jaws within seconds, without using tools! + Over % less setup costs + Large clamping range due to reversible top jaws + Centering accuracy ±0.015 mm + Repetition accuracy 0.01 mm + Pairing accuracy 0.02 mm Mechanical centre-clamping vises MZC + First and second setup in the highest quality + Unmachined and pre-machined workpieces + High clamping and holding force % encapsulated design + Pairing accuracy 0.01 mm + Centering accuracy ±0.015 mm (type E) ±0.005 mm (type S) + Repetition accuracy 0.01 mm (type E) mm (type S) Mechanical centre-clamping vises MZS + High clamping accuracy + High centering and repetition accuracy + Large variety + Centering accuracy ±0.005 mm + Repetition accuracy mm + Pairing accuracy 0.01 mm 7 System 3R & Spreitzer

8 Spreitzer CLAMPING SOLUTIONS Mechanical compact vises MSU + Compact design, maximum accessibility + Wide clamping range by reversible top jaws + Highest flexibility + Pairing accuracy 0.02 mm Precision vises N xx S + Compact design + Exchangeable clamping jaws + Clamping jaw with pull-down effect + Pairing accuracy 0.01 mm Pneumatic centre-clamping vises PZS + Short clamping time + Usable for automation + High clamping accuracy + Centering accuracy ±0.005 mm + Repetition accuracy mm + Pairing accuracy 0.01 mm 8 System 3R & Spreitzer

9 Spreitzer CLAMPING SOLUTIONS Mechanical three-jaw chucks DBF + High precision + High clamping force + Clamping accuracy better than DIN 6386 Pneumatic three-jaw chucks DBF-P + Short clamping time + Usable for automation + High clamping accuracy + Repetition accuracy 0.02 mm Magnetic chucks + High precision plate for grinding and EDM (type SPPF) Holding force 120 N/cm² Pole pitch mm + Extremely strong magnetic chuck for milling+ (type SPPM) Holding force 1 N/cm² Pole pitch mm 9 System 3R & Spreitzer

10 Spreitzer CLAMPING SOLUTIONS Clamping jaw types Clamping jaws, soft Soft block jaws The soft clamping jaws can be machined and fitted on the workpiece. Step jaws, ground Reversible stepped jaws, ground For clamping of finished parts or for use in the second setup. Step jaws with carbide coating Reversible stepped jaws with carbide coating High holding force through increased friction factor. The workpiece surface will not be damaged. Step jaws, rough with coating Reversible stepped jaws with clamping insert, rough with coating / carbide coating For clamping of high-strength raw material. The hardened and coated surface of the clamping jaws deforms the workpiece surface during the clamping process. Grip jaws Stepped grip jaws For clamping of raw material. The hardened and coated surface of the clamping jaws deforms the workpiece surface during the clamping process. 10 System 3R & Spreitzer

11 Spreitzer CLAMPING SOLUTIONS Pull-down pendulum jaws With the pull-down pendulum jaws, angular misalignments of several millimetres can be rectified. Prism jaws Hardened and ground prism jaws for clamping round workpieces. Selection criteria Workpiece material Workpiece surface rolled, casted, forged drawn sawn milled ground Steel e.g.. 90MnCrV8, 21MnCr5, 40CrMnMoS8-6 rough, grip carbide coating, ground rough, grip carbide coating, ground carbide coating, ground Heat-treated steel e.g. C45 induction hardened, 21MnCr5 case-hardened, 40CrMnMoS8-6 nitrided carbide coating, ground carbide coating, ground Rough Castings e.g. gray cast iron, gunmetal rough, grip carbide coating, ground carbide coating, ground Titanium HM carbide coating, ground rough, grip carbide coating, ground carbide coating, ground Aluminium rough, grip rough, grip NE metals rough, grip carbide coating, ground carbide coating, ground carbide coating, ground carbide coating, ground 11 System 3R & Spreitzer

12 Macro 54 x 54 mm Item number: 3R-651.7E-P Hardened and precision-cast with clearance holes for four fixing screws. Adapted for automatic changing Parallel-ground top and bottom faces Fixed index positions 4x90 Rust-resistant MZR -36 & Macro 54 x 54 mm Item number: B MZU -36 & Macro 54x 54 mm Item number: B ,5 12, mm 78 mm 100 N 100 N 12 System 3R & Spreitzer

13 MZE -36 & Macro 54 x 54 mm Item number: B MZS A & Macro 54 x 54 mm Item number: B , , , Ø 12, , ,5 12,5 28,5 40 mm 70 mm 100 N N MZS B & Macro 54 x 54 mm Item number: B N25S & Macro 54 x 54 mm Item number: B mm 23 mm N N50S & Macro 54 x 54 mm Item number: B DBF & Macro 54 x 54 mm Item number: B mm Clamping range External clamping 2-27 / mm 1000 N 13 System 3R & Spreitzer

14 Macro 70 x 70 mm Item number: 3R-1.7E-P Hardened and precision-cast with clearance holes for four fixing screws. Adapted for automatic changing Parallel-ground top and bottom faces Fixed index positions 4x90 Rust-resistant DBF 100 & Macro 70 x 70 mm Item number: B Ø.100 MZR 110- & Macro 70 x 70 mm Item number: B , ,5 84 Clamping range External clamping 2-33 / mm 76 mm N 14 System 3R & Spreitzer

15 MZQ 110- & Macro 70x 70 mm Item number: B Grid Plate & Macro 70 x 70 mm Item number: B , M , mm Material Aluminium 1 Finish Anodized T-Slot Plate & Macro 70 x 70 mm Item number: B , Material Finish Aluminium Anodized 15 System 3R & Spreitzer

16 MacroMagnum Item number: 3R SA Unhardened pallet with hardened reference and drill marks for eight through holes. Adapted for automatic changing Ready for code carrier Weight 4.5 kg MZR 170- & MacroMagnum Item number: B MZE 170- & MacroMagnum Item number: B mm 90 mm 16 System 3R & Spreitzer

17 MZU 170- & MacroMagnum Item number: B MZE 220- & MacroMagnum Item number: B mm 130 mm N MZU 220- & MacroMagnum Item number: B MZS 120- A (2x) & MacroMagnum Item number: B ,5 52, , mm 120 mm N 100 N MZS 120- B (2x) & MacroMagnum Item number: B MZS 1- A & MacroMagnum Item number: B mm 1 mm 100 N 17 System 3R & Spreitzer

18 MZS 1- B & MacroMagnum Item number: B MZS 120- A & MacroMagnum Item number: B Ø M Ø , mm 120 mm 100 N DBF 1 & MacroMagnum Item number: B Grid Plate & MacroMagnum Item number: B Material Aluminium Clamping range External clamping 4-64 / 50-1 mm Finish Anodized N T-Slot Plate & MacroMagnum Item number: B ER 50 & MacroMagnum Item number: B Material Aluminium Clamping range 4-36 mm 240 Finish Anodized 18 System 3R & Spreitzer

19 A B C D E * * * * * * * * * * * * * * * * * * POS. Aenderung/MODIFICATION Ers.f./REPL.FOR: * * * DIN ISO CAD-SYSTEM: Pro/Engineer Projektionsmethode 1 * * Werkstoff/MATERIAL Massst. * * SCALE * * * * FIRST ANGLE PROJECTION Oberflaechenangabe nach DIN ISO 1302 (Werte in Ra) * * Masse ohne Toleranzangbe SURFACE SPECIFICATION TO * * nach DIN ISO 2768-mK DIN ISO 1302 (VALUE IN Ra) (Werte in mm) * * Dat./DATE Name/NAME DIMENSIONS WITHOUT TOLERANCE * * TO ISO 2768-mK Gez./DRAWN Haurich (ALL DIMENSIONS IN mm) Dat./DATE Name/NAME Gepr./CHECKED Haurich Ers.d./REPL.BY: * Bl.-Nr. Dokument-Nr./DOCUMENT-NO. SHEET Bl.-Anzahl SHEETS Nur per CAD aendern 6 MZQ 1- PA mit Stufen-Wendebacken DIN A2 Q CHANGE BY CAD ONLY A B C D E CLAMPING SOLUTIONS MZR 1- PA & MacroMagnum Item number: B MZE 1- PA & MacroMagnum Item number: B ,5 75,3 105,3 109,3 12,5 85,3 89,3 12,5 68,3 85,3 89,3 126 mm mm MZU 1- PA & MacroMagnum Item number: B MZQ 1- PA & MacroMagnum Item number: B * ,5 70,3 91,3 95,3 120 mm Spannweite 116 mm Spannkraft 116 mm MZQ 1- PA Gewicht ca. 7,390 kg Diese Zeichnung darf nur mit unserer schriftlichen Genehmigung dritten Personen zugänglich gemacht, kopiert oder vervielfältigt werden. Wir behalten uns das Urheberrecht vor. Zentrischspanner Zsb. Centric. clamping element assy B :1 3 DBF-PH 169 & MacroMagnum Item number: B Ø.169 PZS² 120- & MacroMagnum Item number: B , , , Clamping with 120 mm pneumatic N 100 N hydraulic N 19 System 3R & Spreitzer

20 GPS 70 Steel pallet Item number: C ,7 27, ,5 Z 17, ,5 17, , Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier. DBF & GPS 70 Item number: B Ø. DBF 100 & GPS 70 Item number: B Ø , , Clamping range External clamping 2-27 / mm Clamping range External clamping 3-33 / mm N N 20 System 3R & Spreitzer

21 MZE -36 & GPS 70 Item number: B MZR -36 & GPS 70 Item number: B Ø , ,5 55,5 27,3 27, mm 59 mm 100 N 100 N MZU -36 & GPS 70 Item number: B MZS A & GPS 70 Item number: B , , mm 70 mm 100 N N MZS B & GPS 70 Item number: B N25S & GPS 70 Item number: B mm 23 mm N 21 System 3R & Spreitzer

22 N50S & GPS 70 Item number: B mm 22 System 3R & Spreitzer

23 GPS 70 Aluminium pallet Item number: C ,7 M ,7 4 16, Z 40 6,6 (17,32) (10) Workpiece and device holder. Prepared for automation with thread M5 for code carrier. DBF 100 & GPS 70 Item number: B MZE -36 & GPS 70 Item number: B Ø , , Clamping range External clamping 3-33 / mm N 40 mm 100 N 23 System 3R & Spreitzer

24 MZS A & GPS 70 Item number: B MZS B & GPS 70 Item number: B , , ,5 22, mm 30 mm N N N25S & GPS 70 Item number: B N50S & GPS 70 Item number: B , , , mm 63 mm MZR -36 & GPS 70 Item number: B MZU -36 & GPS 70 Item number: B mm 40 mm 100 N 100 N 24 System 3R & Spreitzer

25 DBF & GPS 70 Item number: B Ø 22, Clamping range External clamping 2-27 / mm N 25 System 3R & Spreitzer

26 GPS 120 Steel pallet Item number: C ,2 31,6 5, ,5 Z 17,32 64, , Workpiece and device holder for precision production. Prepared for automation with protection ring, code carrier fixture and gripper contour, without code carrier. MZR 120- & GPS 120 Item number: B MZE 120- & GPS 120 Item number: B , , mm 40 mm 26 System 3R & Spreitzer

27 MZU 120- & GPS 120 Item number: B MZR 170- & GPS 120 Item number: B , , ,3 84 mm 136 mm MZE 170- & GPS 120 Item number: B MZU 170- & GPS 120 Item number: B , ,4 31, , mm 130 mm MZS 120- A & GPS 120 Item number: B MZS 120- B & GPS 120 Item number: B ,5 52, , mm 57 mm 100 N 100 N 27 System 3R & Spreitzer

28 N50S & GPS 120 Item number: B DBF 1 & GPS 120 Item number: B Ø 1 31,3 31, mm Clamping range External clamping 4-64 / 50-1 mm N 28 System 3R & Spreitzer

29 GPS 120 Aluminium pallet Item number: C ,6 17,32 17,32 22 M Z 6, Workpiece or electrode holder. Prepared for automation with thread M5 for code carrier fixture and gripper contour. MZE 170- & GPS 120 Item number: B MZU 170- & GPS 120 Item number: B mm 130 mm 29 System 3R & Spreitzer

30 MZS 120- A & GPS 120 Item number: B MZS 120- B & GPS 120 Item number: B ,5 52,5,4 120 Ø , mm 57 mm 100 N 100 N N50S & GPS 120 Item number: B DBF 1 & GPS 120 Item number: B mm Clamping range External clamping 4-64 / 50-1 mm N MZR 170- & GPS 120 MZE 170- & GPS 120 Item number: B95004 Item number: B , mm 90 mm 30 System 3R & Spreitzer

31 MZU 170- & GPS 120 Item number: B PZS & GPS 120 Item number: B mm 100 mm N 31 System 3R & Spreitzer

32 GPS 240 Item number: C Aluminum pallet. Suitable for high-speed milling and arduous milling operations. Prepared for automation. Construction height: 48.0 ± 0.01 mm X/Y-centring: with coined cam Flatness: 0.02 mm MZR 170- & GPS 240 Item number: B MZE 170- & GPS 240 Item number: B mm 90 mm 32 System 3R & Spreitzer

33 MZU 170- & GPS 240 Item number: B MZE 170- (2x) & GPS 240 Item number: B mm 90 mm MZU 170- (2x) & GPS 240 Item number: B MZE 220- & GPS 240 Item number: B mm 130 mm N MZU 220- & GPS 240 Item number: B MZR 220- & GPS 240 Item number: B mm 178 mm N N 33 System 3R & Spreitzer

34 MZC 220- E & GPS 240 Item number: B MZC 220- S & GPS 240 Item number: B , mm 185 mm N N MZE & GPS 240 Item number: B MZU & GPS 240 Item number: B mm 240 mm N N MZS 1- A & GPS 240 Item number: B MZS 1- B & GPS 240 Item number: B mm 89 mm 34 System 3R & Spreitzer

35 MZS A & GPS 240 Item number: B MZS B & GPS 240 Item number: B mm N 111 (2) mm N Ø DBF (4x) & GPS 240 Item number: B DBF 200 & GPS 240 Item number: B Clamping range External clamping 2-27 / mm Clamping range External clamping 4-90 / mm N N Grid Plate & GPS 240 Item number: B T-Slot plate & GPS 240 Item number: B M Material Steel Material Aluminium Finish Surface hardened Finish Anodized 35 System 3R & Spreitzer

36 Fine Pole Magnet SPPF & GPS 240 Item number: B Standard Pole Magnet SPPM & GPS 240 Item number: B ,2 58, ,2 50, Holding force Magnetic field height 120 N/cm² 5 mm 240 Holding force Magnetic field height 1 N/cm² 10 mm 36 System 3R & Spreitzer

37 Dynafix Item number: 3R Milled aluminium pallet 2x2 mm Adapted for automatic changing Ready for code carrier Flatness 0.04 mm Thickness tolerance +0.5/-0 mm MZE 170- & Dynafix Item number: B MZU 170- & Dynafix Item number: B mm 130 mm 37 System 3R & Spreitzer

38 MZE 170- (2x) & Dynafix Item number: B MZU 170- (2x) & Dynafix Item number: B mm 130 mm MZE 220- & Dynafix MZR 220- & Dynafix Item number: B Item number: B mm N 178 mm N MZU 220- & Dynafix MZE & Dynafix Item number: B Item number: B mm 190 mm N N 38 System 3R & Spreitzer

39 * * CLAMPING SOLUTIONS MZU & Dynafix Item number: B MZE & Dynafix Item number: B mm 250 mm N N MZU & Dynafix Item number: B MZS 1- A & Dynafix Item number: B ,4 310 mm 1 mm N MZS 1- B & Dynafix Item number: B MZS A & Dynafix Item number: B mm 2 mm N 39 System 3R & Spreitzer

40 MZS B & Dynafix Item number: B MZC E & Dynafix Item number: B (2) mm N 245 mm N MZC S & Dynafix Item number: B DBF 100 (4x) & Dynafix Item number: B Ø M mm N Clamping range External clamping 2-33 / mm N DBF 250 & Dynafix Item number: B Grid plate & Dynafix Item number: B Clamping range External clamping / mm 400 N 2 Material Finish steel Surface hardened 40 System 3R & Spreitzer

41 Set of clamping elements for B Item number: B T-Slot plate & Dynafix Item number: B Material Finish Aluminium Anodized Fine Pole Magnet SPPF & Dynafix Item number: B Standard Pole Magnet SPPM & Dynafix Item number: B , ,2 50, ,2 58,2 2 2 Holding force 120 N/cm² 2 Holding force 1 N/cm² Magnetic field height 5 mm Magnetic field height 10 mm PZS 1-A & Dynafix Item number: B mm! N 41 System 3R & Spreitzer

42 Delphin Item number: S Mechanical centre-clamping vises / Mechanical compact vises The centre-clamping vises MZU and the compact vises MSU are prepared for mounting the drawbars. They can used on Delphin base plates with 200 or 250 mm centre distance. The drawbars are included in the delivery. MZU for Delphin 200 mm Item number: B MZU for Delphin 250 mm Item number: B , , mm 450 mm N N 42 System 3R & Spreitzer

43 MSU for Delphin 200 mm Item number: B , mm N Note: Required clamping force The clamping force of the centre-clamping vises and compact vises depends on tightening torque. We recommend to use a torque wrench. The adjusted tightening torque depends on influencing variables for example workpiece geometry, version of clamping jaws, work material, work conditions and so on. Due to the above mentioned variables it can be necessary to adjust the torque value individually. The clamping force of the different centre-clamping vise variants in this catalogue is the arithmetic sum of the individual forces occuring at the jaws. 43 System 3R & Spreitzer

44 GF Machining Solutions At a glance We enable our customers to run their businesses efficiently and effectively by offering innovative Milling, EDM, Laser, Spindle, Automation and Tooling solutions. A comprehensive package of Customer Services completes our proposition. GF Machining Solutions 08/2017. The technical data and illustrations are not binding. They are not warranted characteristics and are subject to change.