GF Machining Solutions. System 3R. Mecatool WEDM. Productportfolio. Version 2, valid from July 1st. 2017
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1 GF Machining Solutions System 3R Mecatool WEDM Productportfolio Version 2, valid from July 1st. 2017
2 Design and quality by System 3R
3 Contents Zeroline...page ICS...page 7 Unimatic...page 15 Accessories...page 22 Index...page 23! Phase out of Mecatool WEDM A big part of the former Mecatool WEDM product range will be phased out. Some of the products are already removed from the Pricelist distributed in Dec The next step will be to phase out what is in this Leftover catalogue. They will be sold acc to the valid TP as long as they are in stock. Before accepting an order for a product in this catalogue, please have TU System 3R confirm it is still in stock. The content of Leftover catalogue and each TP will be updated on a regular basis. 3 Mecatool WEDM 2017 Productportfolio
4 Zeroline Set 3R Zeroline Mini, S consisting of: C Clamping support 0 x1 C Clamping support 180 x1 C Support lips +5 x2 N Support lips + x C Support lips 0 x S 1 3 Set screws/prolongations x1 N Bushings (inkl. screws) x6 E Set hexagon Allen wrench x1 Set packed in case 3R Zeroline clamping support 0, C Clamping support for the direct installation on WEDM machine table. Support lips + and 0 Recommended maximum workpiece weight kg in application as support element Weight 5.3 kg ,5 x X = mm R Zeroline clamping support, C Clamping support for the direct installation on WEDM machine table. Support lips +5, + and 0 3R interface for the installation of standard and HP holders and vices Recommended maximum workpiece weight kg in application as support element Weight 3.2 kg. Zeroline clamp 1, C Clamping support for the direct installation on WEDM machine table. Functional height: clamping of workpiece on Z = + mm Recommended maximum workpiece weight 20 kg in application as support element Weight 0.5 kg 36 ICS Zeroline clamp, C Clamping support for the direct installation on WEDM machine table. Functional height: clamping of workpiece on Z = 0 Recommended maximum workpiece weight 20 kg in application as support element Weight 0.25 kg Mecatool WEDM 2017 Productportfolio
5 Zeroline Zeroline Mecarail, C 558 XXX Double sided clamping bar, including brackets. Length < > 7 Width Height 35 0 Length < 380 < 80 <680 < 7 Number of lips/brackets C Mecarail 3 C Mecarail C Mecarail 80 C Mecarail 620 C Mecarail 7 C Mecarail 38 C Mecarail 318 C Mecarail 6 C Mecarail 88 C Mecarail Set base plates +, S mm baseplates for collision-free clamping of workpieces on Mecarails. Weight 0.2 kg. 5 Mecatool WEDM 2017 Productportfolio
6 Starter Kit Zeroline Zeroline Starterset Machine S Cut 200 CUT P3 FI 20 CCS / SLP S Cut 0 / SP CUT P5 FI 0 CCS / SLP Cut 00 AC Vertex 3 AC Classic V3 AC Progress V3 AC Challenge V3 S Cut 20/P Cut E3 Cut 2000 AC Vertex 2 AC Classic V2 AC Progress V2 AC Challenge V2 S 162 Cut / P Cut E 600 S Cut 00 / SP CUT P800 FI60CC Initial equipment for your WEDM machine The Zeroline starter-set with machine-dependent Mecarail, Mecarail Vice, Mecarail supports, clamping support and double clamping set is the perfect tooling package for your GF AgieCharmilles WEDM machine. The elements are mounted quickly onto each Zeroline machine table and form the base unit for manual clamping of work pieces. Zeroline clamping support 180 with adaptation System 3R Zeroline Mecarail for Y axis Mecarail Vice Double clamping set ICS Zeroline Mecarail support + 6 Mecatool WEDM 2017 Productportfolio
7 ICS Zeroline ICS Levelling head, C Levelling head for direct mounting on Zeroline tables. Adaptation elements for Unimatic and all ICS clamping elements available. Adjustment range approx. ±1.0 mm for all three axes Weight 3. kg. 3R Adapters For mounting ICS holders in WEDM, Macro and MacroTwin mounting heads. C ICS A. C ICS B , , ,5 xm6 x für M6 C ICS C ,5 ICS Adapter A, B or C Adapter to ICS levelling head C and C for the adaptation of ICS clamping elements. Dimensions x 73 mm. C ICS A, Adaptation height 7 mm Weight 0. kg. C ICS B, Adaptation height 12 mm Weight 0.8 kg. C ICS C, Adaptation height 22 mm Weight 0.9 kg. 7 Mecatool WEDM 2017 Productportfolio
8 53, ICS Guide adapters ICS Guide rail, C 170 XXX Guide element for the installation of ICS elements like ICS guide adapter and ICS levelling head. Dimensions 8.5 x 8 mm Weight depending on the length, approx. 0. kg/100 mm. Item no. L A B S C x5 C x7 C x6 ICS Guide adapter A, B or C Adapter with ICS adaptation for the use on ICS guide rails. C 56 2 ICS A (7/70) Functional height 7 mm Weight 1.1 kg. ICS Levelling head, C Levelling head for the use on ICS guide rails. Adaptation elements for Unimatic and all ICS clamping elements available. Functional height 55.5 mm Adjustment range approx. ±1.0 mm for all three axes Weight 3. kg. C 56 3 ICS B (12/70) Functional height 12 mm Weight 1.3 kg. C 56 ICS C (22/70) Functional height 22 mm Weight 1.5 kg , ,5 xm6 x für/for M6 16,5 ICS Cross guide, C 0 0 The connecting link between the ICS guide rail / ICS beam and the standard slide or the supporting clamping elements. Note: the outer faces of C 0 0 are ground at right angles to be used with limit stops. Functional height 22 mm Weight 0.9 kg. ICS Cross guide universal, C The connecting link between the ICS guide rail / ICS beam and the standard slide or the supporting clamping elements. Note: the outer faces of C are ground at right angles. The two adjusting screws allow radial adjustment. Functional height 22 mm Weight 0.9 kg Mecatool WEDM 2017 Productportfolio
9 ICS Guide adapters ICS Slide A, N Support for the ICS clamping elements series A. Adaptation height 7 mm Weight 0.6 kg. ICS Slide B, N Support for the ICS clamping elements series B. Adaptation height 12 mm Weight 1.0 kg. 5x20=100 M , x20= , ICS Slide C, N 60 0 Support for the ICS clamping elements series C. Adaptation height 22 mm Weight 1.2 kg. ICS Support +, N 1 0 The ICS support + can be fitted between the ICS slides B and C and clamping elements for collision-free clamping. 156 x20= Mecatool WEDM 2017 Productportfolio
10 ICS Clamping elements A Series A Application: Small parts up to 3 kg Adaptation height: 7 mm Height of the clamping element: 13 mm Mounting: 2 screws M5 spacing 22 mm tightening torques 5 Nm C Adaptation to: ICS: All elements with ICS A adaptation Unimatic: C or via C on C 9 1 / C Clamping frame, C Carrier for flat round or cubic workpieces up to 80x80 mm. Note: Mounts on HP, Magnum or MacroTwin levelling adapter. Functional height 13 mm Clamping range round or cubic up to 80 mm / maximum workpiece height 12 mm Maximum workpiece weight 1.5 kg Maximum workpiece dimensions Ø 80 mm or 80x80 mm Weight 0.9 kg. ICS Clamping bar to clamping frame A, C Clamping bar to use with ICS clamping frame A C Dimensions 88 x 20 x mm Overall height mm (incl. support lips and clamping lips) Weight 0.25 kg ,9 x 8, M ICS Double clamp A (5/80), C Clamp for holding thin plates with support lips at zero height. A mm thin shim can be inserted between the adaptation faces for collision free clamping. Clamping range 0-5 mm Maximum workpiece weight 1 kg - overhung clamping Weight 0. kg. ICS Flange A (7/120), C 61 0 Support for the lateral mounting of workpiece. Functional height 7 mm Maximum workpiece weight 1 kg Maximum workpiece dimensions width 100 mm max. Weight 0.5 kg. M Mecatool WEDM 2017 Productportfolio
11 ICS Zeroline Clamping elements B Series B Application: Medium-sized workpieces up to 10 kg Adaptation height: 12 mm Mounting: 2 screws spacing mm tightening torques 20 Nm ICS Mecavice B 0-175, C Workpiece holder with guide for horizontal parallel clamping. Functional height mm Clamping range mm Maximum workpiece weight 10 kg Maximum workpiece dimensions x 120 x 175 mm Weight 3.7 kg. Adaptation to: ICS: All elements with ICS B adaptation Unimatic: C 9 1 or via C 9 5 on C 9 1 / C and C / C mm 0 ICS V-block B 100/100, C Workpiece carrier for round and cubic parts. Functional height mm Clamping range round or cubic mm Maximum workpiece weight 8 kg Maximum workpiece dimensions Ø100 mm or 100 x 100 mm Weight 2.7 kg. ICS Clamping head B (12/), C The main application of the ICS clamp is fixing workpieces of different dimensions. Clamping range 0-20 mm Maximum workpiece weight 10 kg not for overhung clamping! Weight 0.5 kg ,5 102 x ICS Vice B 0-20, C Workpiece carrier with guide for vertical parallel clamping, with 2 clamping jaws. Functional height 20 mm Clamping range 0-20 mm Maximum workpiece weight 1 kg Maximum workpiece dimensions 20 x x mm Weight 0. kg. ICS Vice B 10-, C 57 1 Workpiece carrier with guide for vertical parallel clamping. Functional height mm Clamping range 0 - mm Maximum workpiece weight 3 kg Maximum workpiece dimensions x x mm Weight 0.6 kg. 25 X = 10- mm (B) X 11 Mecatool WEDM 2017 Productportfolio
12 ICS Clamping elements B ICS Mecavice B 15-1, C Workpiece holder with guide for horizontal parallel clamping. Functional height 22 mm Clamping range 15 1 mm Maximum workpiece weight kg Maximum workpiece dimensions 1 x 120 x 22 mm Weight 1.6 kg Mecatool WEDM 2017 Productportfolio
13 ICS Clamping elements C Series C Application: Large workpieces over 10 kg Adaptation height: 22 mm Mounting: 2 screws spacing mm tightening torques 20 Nm ICS Flange C (/200), C 62 1 Support for the lateral mounting of workpiece. Functional height mm Maximum workpiece weight 20 kg Maximum workpiece dimensions quadratic 120 x 120 mm / rectangular 120 x 200 mm Weight 2.0 kg. Adaptation to: ICS: All elements with ICS C adaptation Unimatic: C 9 10 or via C 9 5 on C 9 1 / C x20= x 6x ICS Vices C (10-0 / -60 / -100) Workpiece carrier with guide for vertical parallel clamping. C 57 5 Clamping range 10 0 mm Functional height 0 mm Maximum workpiece weight kg Maximum workpiece dimensions 0x100x100 mm Weight 0.7 kg. C Clamping range 60 mm Functional height 60 mm Maximum workpiece weight 6 kg Maximum workpiece dimensions 60x100x100 mm Weight 0.9 kg. C Clamping range 100 mm Functional height 100 mm Maximum workpiece weight 8 kg Maximum workpiece dimensions 100x100x100 mm Weight 1.2 kg. X = -100 mm X = 10-0 mm X = -60 mm (C) X 70 X (C) X (C) Mecatool WEDM 2017 Productportfolio
14 Unimatic Pallet Systems Unimatic Chuck, C Manual and automatic palletizing of work carriers. Functional height 28 mm Clamping force 00 N Weight 1.9 kg. Unimatic Protection pallet, C Protection of ball cage and X/Y-reference elements of the Unimatic chuck. Functional height 20 mm Weight 0. kg ,5 3,5 20, Unimatic Brackets, C Pair of Unimatic Brackets without holes. Holes to be drilled by the customer. The Unimatic Chucks are attached to the zeroline table with two mounting brackets. This kind of attachment facilitates the displacement of the chuck and thus ensures the optimal positioning of workpieces with respect to the tool path. Functional height 10 mm Clamping range 10- mm Dimensions 80 x 25 mm Weight 0. kg/pair. Unimatic Reference pallet, C 960 Measuring and inspection element. Functional height 18 mm Indexing x Accuracy repetition mm / transfer ±0.002 mm on 160 mm Positioning of reference hole 160 ±0.002 mm to pallet centre Weight 2.7 kg Unimatic Adapter manual with adjusting function, C 9 0 Zeroline table adapter manual with adjusting function, for all Unimatic clamping elements. Functional height 5 mm Adjustment range ±0.2 mm for all three axes Weight 3.8 kg. Unimatic Brackets, C Pair of Unimatic Brackets for GFMS WEDM machinetables. The Unimatic Chucks are attached to the zeroline table with two mounting brackets. This kind of attachment facilitates the displacement of the chuck and thus ensures the optimal positioning of workpieces with respect to the tool path. Functional height 10 mm Clamping range 10- mm Dimensions 80 x 25 mm Weight 0. kg/pair , x 87,5 5 1 Mecatool WEDM 2017 Productportfolio
15 Unimatic Pallets Unimatic Pallet B, C 9 1 Support for ICS clamping elements series B. Functional height 16 mm (B) Adaptation height 12 mm Weight 1.9 kg. Unimatic Pallet C, C 9 10 Support for ICS clamping elements series C. Functional height 6 mm (C) Adaptation height 22 mm Weight 2.0 kg ,5 27, (B) 7,5 27,5 6 (C) Unimatic Levelling pallet, C 9 1 Levelling pallet with dovetail guide adaptation. Adjustment range approx. ±1.0 mm for all three axes Functional height 59 mm, Unimatic pallet placed onto Unimatic chuck Weight 2.5 kg. Unimatic Adjusting pallet, C Adjusting pallet with dovetail guide adaptation. Adjustment range ±0.2 mm for all three axes Functional height 59 mm, Unimatic pallet placed onto Unimatic chuck Weight 2.5 kg. 115,5 115,5 57,5,5,5 57,5 63,5 7 63,5 7 UniMacro Adjusting pallet, C 9 70 For manual mounting of Unimatic holders and Unimatic clamping elements in the Macro system. Adjusting pallet with dovetail guide adaptation. Adjustment range ±0.2 mm for all three axes Functional height 59 mm, Unimatic pallet placed onto Macro chuck Ready for code carrier Weight 2.7 kg. Unimatic Pallet, C Pallet used as fixture carrier. The overall height of the Unimatic chuck C together with the Unimatic pallet C is 6 mm Functional height 18 mm Weight 0.9 kg. x M6x10 M5x , ,5 63,5, 8,3 x x , ,25 8,2 15 Mecatool WEDM 2017 Productportfolio
16 Unimatic Adapters & Accessories Unimatic Adapter SuperVice/Macro WEDM, C 9 80 Adapter for System 3R clamping elements with adaptation height 15 / 25 mm; with Unimatic dovetail slide. Functional height Unimatic: 0 mm / SuperVice/Macro: 15 / 25 mm Adaptation to Unimatic system C 9 1 or C SuperVice/Macro to all clamping elements with functional height 15 / 25 mm Weight 1.3 kg. Adapter, C For mounting Unimatic holders in WEDM, Macro and MacroTwin mounting heads Unimatic Adapter A, B or C Adapter for ICS clamping elements; with Unimatic dovetail slide. C ICS A Weight 0.3 kg. Unimatic Force checking unit, C 960 Force checking on the Unimatic chuck. Weight 0.7 kg. C 9 5 ICS B Weight 0. kg. C 9 5 ICS C Weight 0.6 kg. 16 Mecatool WEDM 2017 Productportfolio
17 Unimatic Accessories / Automation P1 P2 IN C E P1 P2 P3 PU Unimatic Control unit (1-fold), C Pneumatic control for Unimatic chuck. Weight 0. kg. Unimatic Control unit (2-fold), S Individual actuation of two Unimatic chucks. Weight.2 kg. P1 P2 P3 PU P1 P2 E C IN Set Unimatic Revision, S 1 0 Wear parts set for Unimatic chucks C and C Unimatic Locating pins, C Locating pins to all Unimatic pallets, for System 3R gripper. Supplied in sets of M Mecatool WEDM 2017 Productportfolio
18 Unimatic Clamping elements Unimatic Flange 5/5, C Support for the lateral mounting of workpiece. Functional height 5 mm Maximum workpiece weight 15 kg Maximum workpiece dimensions 1 x 120 x 100 mm Weight 0.3 kg. TK- 0 M6 5 65, 28, ,28 5 The Unimatic Vices are suitable for clamping parallel and rectangular-machined workpieces. The guided clamping jaw ensures clean and neat parallel clamping. Tightening torque of the clamping screw: max. 9 Nm The levelling and adjusting pallets include adjustment screws for vertical setting of the clamping elements. (Item no S ). Unimatic Vice 10-, C Workpiece carrier with guide for vertical parallel clamping. Functional height mm Clamping range 10 mm Maximum workpiece weight 3 kg Maximum workpiece dimensions x 100 x 120 mm Weight 0.5 kg X X = 10- mm 66 2 Unimatic Vice 20-60, C Workpiece carrier with guide for vertical parallel clamping. Functional height 60 mm Clamping range mm Maximum workpiece weight 6 kg 25 Maximum workpiece dimensions 60 x 100 x 120 mm Weight 0.8 kg. 68 X = mm 66 2 X Unimatic Vice 0-100, C Workpiece carrier with guide for vertical parallel clamping. Functional height 100 mm Clamping range mm Maximum workpiece weight 9 kg 25 Maximum workpiece dimensions 100 x 100 x 120 mm Weight 1.2 kg. 108 X 66 2 X = mm 18 Mecatool WEDM 2017 Productportfolio
19 Unimatic Clamping elements UNIMATIC Vice index 0-55, C Workpiece carrier, indexing, for parallel clamping of round and square parts. Functional height 55 mm Clamping range square 0 55 mm / round Ø10 5 mm Maximum workpiece weight kg Weight 0.9 kg. 65, max , X= X 5 The Horizontal clamps (Vice) and horizontal V-blocks require the clamping faces of the workpieces to have been machined parallel and rectangular in order to achieve secure clamping. Tightening torque at the clamping screw: M6 max. 9 Nm max. 20 Nm. Unimatic Vice 0-100, C Workpiece holder with guide for horizontal parallel clamping. Functional height mm Clamping range mm Maximum workpiece weight 12 kg Maximum workpiece dimensions 100 x 120 x 1 mm Weight 2.0 kg mm Unimatic Vice 0-175, C Workpiece holder with guide for horizontal parallel clamping. Functional height mm Clamping range mm Maximum workpiece weight 10 kg Maximum workpiece dimensions 100 x 120 x 160 mm Weight 2.6 kg. Unimatic Adapter Macro, C Adapter to Unimatic dovetail guide for the vertical adaptation of Macro pallets in WEDM machines. Adaptation to Macro pallets Weight 2.2 kg mm ,6 59,9 19 Mecatool WEDM 2017 Productportfolio
20 Accessories Set ICS Double clamping, C Bridge magnets, square C medium (8x12x55) C strong (8x18x55) C extra-strong (8xx55) C 8 0 medium (8x12x). Bridge magnets, round C medium (Ø20) C strong (Ø28). 20 Mecatool WEDM 2017 Productportfolio
21 Index C 170 XXX...8 C C C C C C C C C C C C C C C C C C 558 XXX...5 C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C C N N N N S S S S S S S S S C C C C C Mecatool WEDM 2017 Productportfolio
22 GF Machining Solutions Optimize the uptime of your equipment with our Customer Services + Ensuring productivity. + Reducing running costs and wasted parts. + Maximizing the return on your System 3R investments. + Extending the product lifetime of your System 3R equipment while maintaining optimum precision. + Ensuring robot cell safety satisfies present machine directives. System 3R s Customer Services is uniquely positioned to help you maximize the availability, value, precision and productivity of your System 3R equipment. Our costeffective, customer-centric and expert services put your success at the center, ramp up your productivity and ensure predictable, uninterrupted uptime. System 3R s service engineers are your expert partners for a wide range of success-triggering services. T-2517-E (GFMS) For more info ask your local System 3R dealer. For contact details, please refer to: GF Machining Solutions, System 3R International AB, Subject to modifications.
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