Installation guide 1

Transcription

1 Installation guide 1

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3 0. Index 00. Installation Instructions 5 1. Leg assembly and levelling 6 2. Assembly of low furniture units 7 3. Infils and Free standing panels 9 4. Montaje de desagües portafregaderos Front Bar assembly ST Programme (without handle) Tall units assembly with horizontal bar Antaro drawer Placement and extraction of shelves Assembly of unmounted units Assembly of wall units Installation instructions for suspended units Canopy units installation Lift-system. Aventos HK-S Lift-system. Aventos HK Compass (hinge) for lift-up doors Lift-system. Aventos HS Lift-system. Aventos HF Lift-system. Aventos HK-XS Standard hinge/170º/155º BLUMOTION hinge Plinth Tools needed to install the kitchen Environmental information Cleaning your finished installation 62 3

4 00. Installation To the installer We would like to thank you in advance for your care and attention in fitting this new Xey kitchen for our client. The story so far Our client, who wanted to buy a kitchen, contacted the xey distributor and inquired regarding the purchase and fitting of a new kitchen. The distributor (with the client s help) has designed a kitchen they like and which the client has been shown the following qualities: Those of xey kitchens Those of the company s services, particularly the assembly. You are now the last link in the project, and it is you who will allow us all to make the client s dreams come true. Ensuring all expectations are fully and finally met. To help you achieve this we have created this installation guide, which is based on all the feedback we have had from many fitters from around the world like yourself. Our aim is to help make the installation as straightforward as possible, so that our mutual client will have a perfect kitchen at the end of the installation. Once again we thank you, for your contribution towards achieving another satisfied client thus ensuring a good recommendation to friends and family. Xey Technical Service In order to continue to improve this guide; please feel free to send any suggestions you may have to 4

5 000. Instructions Preparation If possible, store all the furniture elements in an adjacent room and unpack them. Remove the front pieces (doors, drawers, etc...) from the carcasses. This makes it easier to move them and also more comfortable to work when aligning, levelling, securing, etc... This will also protect the front pieces from knocks, scratches, etc... Recommended method Place the units, base and tall, beginning at the corner. Adjust height, align and level up. Join the furniture units to each other and secure them to the wall (under the sink, oven/cooker, etc...) Position the wall units above the base units, fit the wall supports and hang the wall units. Adjust height, align and level up. Join the wall units to each other. Adjust and fit the worktops in the correct positions. Insert the hotplate, sink, etc... into the worktop. Fit the complements (cornices, light pelmets, plinths, etc...). Fit the upstand base support and secure to the worktops. Fit and secure (if required) the household appliances in the spaces. Assemble and adjust the shelves, doors and drawers. Clean and fix the brand logo to the light pelmet, extractor, etc.. 5

6 1. Leg assembly and levelling Furniture legs The legs are supplied with the furniture unit and are height-adjustable between 3 5/32 in/ in and 3 47/64 in/ in They are fixed to the underside of the unit by lugs or screws in the case of end units and others. S E Insert and lock the legs P into the bases B. P Insert and secure the bases S to the underside using sunk lugs and locking them through the encrusted pins E. B Level 6

7 2. Assembly of low furniture units Place the furniture, always beginning at the corner and adjust the legs height. lign, level and hold them against each other using halberd with protectors. Level in for plinth of 3 5/32 in 4 96/64 in for plinth of 3 47/64 in 7

8 Drill in the least visible places and secure adjacent furniture units with 20 x 30 mm p/b/h screws. If necessary, secure to the side wall with screw sheathes and 21 x 35 mm p/p/h screws. For low sinks and ovens, secure to the back wall with screw sheaths and 21 x 35 mm c/p/p screws. 8

9 3. Infils and Free standing panels There are 2 types of Infils Common design They are placed in line (flush) with the front of the carcase side. Adjust and line-up flush with the carcase. Secure with 20 x 30 mm p/p/h screws from inside the adjacent furniture unit and in the least visible area. Fit flush with the carcase using 20 x 30 mm p/p/h screws from inside both furniture units and in the least visible areas. 9

10 Door design Item s delivered with infil, in order to make support and close. Adjust, fit and together with to make (wall units). Fix it using 20 x 30 mm p/p/h screws, from the inside of the adjacent unit at a non visible area. Use item to make. Fix it to infil and assemble as before. Infil includes pieces making a frame that is also used to align the adjacent carcasses. To assemble, fix from the inside of the adjacent units with 20 x 30 mm p/p/h screws. 10

11 Free standing panels Fix to the underside of the worktop with angle brackets and screws. In the case of a fridge with wall unit above, also secure from inside the furniture unit. 11

12 4. Installation of drains for sink units 6 1/2 5 29/32 7 7/8 7 7/ / / / /16 9 1/4 9 41/64 2 1/8 3 11/ /64 4 9/64 2 1/8 3 11/ /64 3 5/32 12

13 5. Bars Assembly - Ranges without handle 30, 36, 42, 48 1 Fit the bars (metal profiles) cut to size in the space provided for them. Place the holding piece in the rear groove of the bar and slot in, turning 90º, slide towards the side of the furniture unit. Secure with screws. 13

14 2 Chamfered joints. Before securing the front bar with the metal holding pieces, fit the caps to the ends of the bar. 14

15 3 Tall units assembly with horizontal bar Use the self adhesive side covers to finish the exposed ends. Clip 15

16 6. Montaje columnas con barra horizontal Detail A Detail A 16

17 7. Antaro drawer 1 Assembly Placement of drawer front support to the front. 17

18 2 Joint of bottom drawer to the drawer front. 18

19 3 Placement of drawer front Clip 19

20 4 Extraction of drawer front 5 Adjustment Side adjustment 20

21 Height adjustment 6 Decoration placement Clip 21

22 7 Rod placement of deep drawers Front assembly Rear assembly Decoration placement 22

23 8 Drawer coupling 9 Drawer uncoupling 23

24 8. Placement and extraction of shelves Wood shelves Only for transport Clip Glass shelves 24

25 9. Assembly of unmounted units 25

26 10. Assembly of wall units Screw anchor Ø 8 Screw anchor Ø 8 Ø 5,5x60 Ø 5,5x60 Screw anchor Ø 8 Ø 5,5x60 26

27 Long hanger support Make a cut 27

28 11. Installation instructions for suspended units Piece 1 Piece 2 Piece 3 Prior to the furniture installation, it is recommended to check the strength of the wall to ensure it will support the weight of the unit. In the case of plaster walls or similar, it is recommended to strengthen the area of the wall where the brackets fastening systems will be set (see Figure 1), depending on the different heights of the suspended unit. wood reinforcement L H= Undercounter height L = Furniture width -3 3/8 Pieza 1 3 5/32 Pieza 2 Variable H 3 5/32 Figure 1 Variable 28

29 Suspended base units 2 7/16 2 7/ /32 2 7/16 Height Height Height 15 25/ / / / /64 Piece2 Suspended base units ST / SI 13 11/32 2 7/16 Height 15 25/32 2 7/ /16 61/64 27/16 Height 22 1/8 Height 27 13/32 24 Figure 2 Place the supports (part 1) on the wall according to scheme 2. Consider the different orientation of the upper supports (Part1) as shown. The lower support (part 2) is placed at the corresponding height, according to the scheme, leaving enough slack to be able to introduce the unit thereafter. Approach the wall unit by introducing brackets at the rear of the unit in its upper part (part 3) in the upper mountings fixed to the wall (part 1). Piece 3 Piece 1 Piece 2 29

30 Using the screwdriver, turn the screw 90 according to the scheme to block the unit in place. 5 Using the screwdriver, turn the screw to adjust the unit to the wall. ±05/8 wall ±05/8 unit 30

31 6 Set the lower support wall, part 2, to the vertical adjusting it to the unit base and to the horizontal so that the side of the unit is supported on the support. Side unit ±025/64 Lower part of the unit Front adjustment Vertical adjustment ±025/64 31

32 Depth adjustment 0 63/64 Height adjustament 0 45/64 Decoration placement 32

33 Dimensions detail. Gusset 1 and 3. Dimensions in inches Dimensions detail. Gusset 2. Dimensions in inches 1 31/ /32 0 9/32 1 1/16 1 1/ /64 Level wall units Ø 4,5x30 33

34 12. Canopy units installation All hood units not as tall as standard wall units leave a section of the adjacent unit exposed; this section must be protected against the effects of fire, fat, smoke, etc. For this purpose, all hood units ordered with option K are supplied with adhesive metal plates to fit on the exposed sides of adjacent units. These plates are made of stainless steel. Side-cover sets 8859, 8861, 8862 and 8865, depending on the height of the units, need to be used on furniture layouts like those shown in drawing 4. 34

35 13. Lift-system. Aventos Hk-S 1 Removing transport tab. Carefully remove the transport tab. WaRnIng!! 2 Door assembly RIsk of InjuRy by spring- LoADED LEvER ARM! Attach the door using the CLIP mechanism to the arm assembly. Clip 35

36 3 Adjustment options Adjustable opening Use a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight balanced). Height adjustment ±0 5/64 Side adjustment ±0 5/64 Angle adjustment ±0 5/64 36

37 Angle restriction clips 5 6 Attaching cover caps Clip Clip 37

38 14. Lift-system. Aventos Hk 1 Removing transport tab. Carefully remove the transport tab. WaRnIng!! RIsk of InjuRy by spring- LoADED LEvER ARM! 2 Door assembly Attach the door using the CLIP mechanism to the arm assembly. Clip 38

39 3 Adjustment options Adjustable opening Use a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight balanced). Height adjustment ±0 5/64 Side adjustmen ±0 5/64 Angle adjustment ±0 5/64 39

40 4 Angle restriction clips 5 Attaching cover caps Clip 40

41 15. Compass (hinge) for lift-up doors 1 Assembly Fix the corresponding brackets onto the side and front. Insert the compass (hinge) onto the bolts of each bracket. The compass should be fitted as shown in the picture. If necessary, the closing pressure may be adjusted using the screw on the compass centre

42 16. Lift-system. Aventos HS 1 Removal Pull off the door from the stays with a screwdriver pressing the support clip. Stabilizing bar 2 Door assembly Clip 42

43 3 Adjustment options Adjustable opening Adjust the lift-up mechanism with a power drill, so that the door is held in the opening position. Use a screw gun and a #2 x 2 POZI driver bit to adjust the lift mechanism to the desired tension (door weight balanced). Height adjustment ±0 5/64 Angulo adjustment ±0 5/64 Side adjustment ±0 5/64 43

44 4 Attaching cover caps Clip WaRnIng!! RIsk of InjuRy by arm assembly! Do not push arm assembly DoWn arm DoWn 44

45 17. Lift-system. Aventos hf 1 Cast off the hinges joining both doors. Cast off the crowbar on the lower door. To cast off the crowbar, please press as shown in the drawing. Cast off the hinges of the upper door. WaRnIng!! Do not push telescopic arm DoWn Do not push telescopic arm DoWn 45

46 2 Assembly The crowbar is fixed onto the mechanism by means of Clip. The upper door is fixed onto the unit by means of clip hinges. Clip Clip Both doors are joined with the same system. The lower door is fixed onto the crowbar by means of the side supports. 46

47 3 Adjustament options Lift mechanism tension adjustment Close and flush doors to cabinet. Open and close door to test closing force. Use a screw gun and a #2x2 POZI driver bit to adjust the lift mechanism to the desired tension. Test door again and repeat until desired function is achieved. Tension adjustment should be the same on both lift mechanisms. Adjust each top door hinge and mounting plate to properly align the top door to the cabinet. Angle adjustment +0 1/8 / -0 5/64 Side adjustment ±0 5/64 Height adjustment ±0 5/64 47

48 Adjust each bottom door hinge and mounting plate to properly align doors to the cabinet and to the top door. Height adjustment +0 1/16-0 1/8 Side adjustment ±0 5/64 Angle adjustment ±0 5/64 4 Angle restriction clips 48

49 18. Lift-system. Aventos Hk-XS 1 Removal WaRnIng!! RIsk of InjuRy by spring- LoADED LEvER ARM! 49

50 2 Assembly Attach door to the cabinet Clip Attach lift mechanism to door Attach the lift mechanism to cabinet mounting plate Clip 50

51 3 Adjustment options Adjusting the lift mechanism Height adjustment +0 1/16 / -0 1/8 Side adjustment ±0 5/64 Angle adjustment ±0 5/64 51

52 19. Standard hinge/170º/155º Remove door 1 2 Attach door Clip 4 Adjustament options Depth adjustment +01/8 / -05/64 3 Angle restriction clip - + Height adjustment ±01/8 + - Side adjustment ±05/

53 4 Switch off Switch on 53

54 5 Cover caps Assembly Removal 54

55 2 Assembly Depth adjustment +0 1/8 / -0 5/ Height adjustment ±0 1/8 + - Side adjustment ±0 5/

56 20. blumotion hinge 1 Assembly 2 Angle restriction clip 56

57 3 Assembly Blumotion 4 Removal Blumotion 57

58 21. Plinth 1 Plinth is supplied with clips, supports and screws. For aluminium style, clips only. Prepare all the pieces, cut to straight lengths. If the piece has an internal/external corner piece at 90º or 135º take this into account when cutting. Line up against the unit legs and mark their position on the plinth pieces. Fit the supports to the necessary points, secured with screws. Insert the clips and join to the legs by pushing in place. 58

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60 22. Tools needed to install the kitchen Required Tool box 5 m flexible tape measure (2.5 cm wide) Propelling pencil, felt-tip pen Metal marker Portable light 10 m extension cable 25 m extension cable 3 or 4 way extension socket 150 cm spirit level 30 cm spirit level Electrician s scissors/snips Spatula Cleaning brush Flat paintbrush Knife (cutter) Hole punch Hammer Rubber mallet Short screwdriver Screwdriver with exchangeable tip Pozidrive tips Stainless steel drill bits (Ø 2 to 12 mm.) Drill bits for metal/stone (Ø6, 8 and 10 mm.) Drill Bit for countersinking Drill bit for Ø 35 mm hinge plate. 30 cm angle plate. (90º) T square 2 D Clamps Chisel Universal pliers Universal clippers Socket set 8 adjustable spanner Set of fixed flat spanners (sizes 6 to 22) Set of fixed tube spanners (sizes 6 to 13) Set of Allan keys Set of and 28 mm chisels. 12 mm medium-fine flat file Medium-fine rasp (medium stem) Span-saw Bow saw for iron Manual brus Silicon gun Tin of white glue Tin of contact glue Sand paper, rags for finishing and cleaning Folding ladder (aluminium) Indispensable electric tools Electric drill (with hammer) Battery screwdriver with charger Coping saw with blades for wood, chip board, aluminium, stainless steel, etc. Recommended electric tools Disc saw (mitering) Blades for disc saw Electric brush Electric iron 60

61 23. Environmental information From an environmental point of view, it s important to meet the legal commitment acquired by all regarding the proper management of packaging and packaging waste entering the market. For a proper environmental management we recommend that during the installation and assembly process, to reuse the components as much as possible. The originated waste must be sorted to allow the reuse, recycling and other forms of valuation in order to avoid or reduce their disposal. Some of the waste is disposed through a selective collection done by the municipalities with different containers: Blue container for cardboard and paper. Yellow container for plastic (strapps, packaging waste), plastic containers of glue residue, silicone, lacquer,... Green container for glass and crystal. For certain waste like electrical material, batteries, metal, granite, ferrostone,... as well as bulky waste must be moved periodically to recycling points in order to be correctly managed. According to these premises, retail and distribution points must be aware of the great involvement they have, to secure the habit of recovery and recycling of waste generated in the installation process. 61

62 24. Cleaning your finished installation Cleaning your finished installation Once you have finished the installation, ensure you clear away the packaging, surplus material, off-cuts, sawdust, etc... and clean and dry all items with a clean brush (hinges, drawers etc...). For front pieces with protection, remove the adhesive sheet. Any marks or prints can be cleaned with a slightly damp cloth, using soapy water containing no abrasive element. Important The installer is responsible for the installation. Use the screws and raw plugs referred to for any elements that are attached to the wall. For hard walls (concrete, stone, brick, etc..). For hard walls (fibre plates, plaster, etc...). Items installed with silicone should be allowed to dry for 24 hours. 62

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