Lifetime Honing Units

Transcription

1 Lifetime Honing Units For King Pin Fitting :.744"-.65" (8,9-66,7 ) Replaceable shoe type honing units. Multiple stone length hones both bushings at once ensures perfect bushing alignment. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. can be used with fewer than 5 stones for shorter parts which require long reach. For Complete Honing Unit Order 3 (Includes Wedge and Shoes) Truing Sleeve ,9-9,8 9,7-0,7 0,5-,4,3-,,-3,0,9-3,9 3,6-4,6 4,4-5,5 5,9-7,8 7,5-9,4 8,3-30, 30,7-3,5 3,8-34,9 34,4-38, 39,-4,3 40,8-44,4 43,9-47,6 47,-50,8 50,3-54,0 53,5-57, 56,6-60,3 59,8-63,5 63,0-66,7 450M* 48M* 4ML-8M* 4ML-843M* 5ML-875M* 5ML-906M* 5ML-937M* 5ML-968M* 4PL-03M* 4PL-094M* 4PL-5M* 4PL-9M* 5M* 575M* 5PL-56M* 5PL-65M* 550M 5PL-875M 5PL-000M 5PL-5M 5PL-50M 5PL-375M 5PL-500M 4GP0750UA* 4GP078UA* 4GP08UB* 4GP0843UB* 5GP0875UB* 5GP0906UC* 5GP0937UC* 5GP0968UC* 4GP8000VA 4GP806VA 4GP85VB 4GP887VB 5GP850WB 5GP8375WC 5GP8500WD 5GP865WD 5GP8750WE 5HP8875WE 5HP8000WF 5HP85WE 5GP850WF 5HP8375WG 5HP8500WG ST-750 ST-780 ST-8 ST-840 ST-875 ST-900 ST-937 ST-960 ST-03 ST-094 ST-5 ST-9 ST-300 ST-375 ST-56 ST-600 ST-700 ST-875 ST-000 ST-00 ST-00 ST-375 ST-500 *Requires the use of LN5704 Concentric sleeve. 3 Honing Units Med. Med. Stones P0-Type ( per Pkg.) P8-Type ( per Pkg.) ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 ML-3 P0J67 Steel Steel Appli Applications cations ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 Replacement Parts (Included with ) Shoe ( per Pkg.) Shim Sets UA-B UA-B VA-B VA-B VB-B VB-B WB-D WC-D WD-D WD-D WE-D WE-D WG-D WG-D LN-44 LN-44 LN-44 LN Length of Honing Stone Surface - / - / - / - / 6- /4 6- /4 6- /4 6- /4 6- /4 6- /4 6- /4 6- /4 6- /4 6- /4 6- / Notes:. Allow for extra stock in new bushings to be sure honing unit will enter the hole.. P0-J47 and P8-J47 medium finish stones are recoended for fitting king pins in one operation. If a large amount of stock must be removed, P0-J5 or P8-J7 stones may be used before finishing. Stone must be ordered separately. 3. Quantity of stones and shoes required per honing unit is designated by the first digit of the honing unit part number. Example: 4G-P0-78UA has four shoes and four stones; 5G-P8-50WB has five shoes and five stones. 4. Replacement Tension Block (includes spring) For P0 s, part no. LN-533A For P8 s up thru 5G-P8-750WE, part no. LN-336A For P8 s 5H-P8-875WE and up, part no. LN-337A 5. Replacement Retainer Block For P0 s, part no. LN-59A For P8 s up thru 5G-P8-750WE, part no. LN-39A For P8 s 5H-P8-875WE and up, part no. LN-330A 6. Replacement Wedges For P0 s, part no. 4G-P0 For P0 s, part no. 5G-P0 For P8 s, part no. 4G-P8 For s 5G-P8-50WB thru 5G-P8-750WE, part no. 5G-P8 For s 5H-P8-875WE thru 5G-P8-500WG, part no. 5H-P8

2 Type CR Honing Units For Rod Reconditioning (Journal End) :.450"-4.700" (36,8-9,4 ) These honing units will produce a round and straight rod bore and allow you to recondition the rod to original factory size, assuring a perfect fit of inserts. How to Order Order LBN-6 Honing Unit Set for complete coverage of most popular cars and trucks. Covers diameters from.600" to.700" (36,8 to 68,6 ). OR Order individual honing units as needed. Each unit is complete with wedge, wedge plates and shoes. After cap and rod faces have been ground at right angles to the side of the rod to reduce the diameter of the bore, these honing units are used to bring the bore back to standard size. CR80 Replacement eccentric ring They are specially designed to remove stock from the reduced bore without enlarging the diameter across the parting line *Included in Set LBN-6. For Complete Honing Unit Order 36,8-40,6 40,6-44,4 44,4-48,3 48,3-53,3 53,3-58,4 58,4-63,5 63,5-68,6 68,6-73,7 73,7-78,7 78,7-83,8 83,8-88,9 88,9-94,0 94,0-99, 99,-04, 04,-09, 09,-4,3 4,3-9,4 Honing Units CR-450 CR-600* CR-750* CR-900* CR-00* CR-300* CR-500* CR-700 CR-900 CR-300 CR-3300 CR-3500 CR-3700 CR-3900 CR-400 CR-4300 CR-4500 Replacement Parts Tension Block LN-685A For CR-450 thru CR-750 LN-337A For CR-900 and up Shoe Clamps (Includes 4 clamps and screws) LN-637A For CR-450 thru CR-750 CR-45A For CR-900 and up Includes CR-44A (pkg. 4 screws) Stones Select From Chart Below Shoe ( per Pkg.) CR-40D CR-40D CR-40D Bronze Shoes For Power and Long Life (Manually Stroked Rod Reconditioning) For CR-450 thru CR-750 s order P/N PD-B For CR-900 thru CR-4500 s order P/N CR-50B Ask for Sunnen Product Bulletin P-3504 for special long life CR units. Replacement Parts Large CR-85 CR-85 CR-85 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 Wedge Plate Small CR-75 CR-75 CR-75 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 CR-0 Wedge CR-70 CR-70 CR-70 CR-00 CR-00 CR-00 CR-00 CR-00 CR-00 CR-00 CR-300A CR-300A CR-400A CR-400A CR-400A CR-400A CR-400A Stone Selection Chart CR Stones for CR-450 Thru CR-750 s CR- Medium ing CR-4 ing Y44-J65 Aluminum Rods CR Stones for CR-900 Thru CR-4500 s CR-9 Aluminum Rods/Titanium CR-0 For Honing, Manual Stroking CR-0N For Honing, Power Stroking CR- For Medium Honing, Manual Stroking CR--8 For Medium Honing, Power Stroking CR-4 For Honing, Manual Stroking

3 All-Steel & Lifetime Honing Units :.69"-.50" (5,7-3,7 ) For Connecting Rods (Pin Fitting) For Con-Rod Bushings and Press-Fit Type Rods All-steel and Lifetime mandrels, specially made for fitting pins in con-rods. Stone and shoe are of proper length to produce straight, round, accurate holes. The all-steel mandrels do not have replaceable shoes. K0J47 Stones ing Stone for fast removal of stock in bronze bushings. Medium finishing stone for bronze and aluminum. ing stone for bronze and aluminum. Stones for honing press-fit type rods. Replacement Parts K0-W Replacement Wedge (Should be replaced when it begins to show wear.) LN-3688A Replacement Stone Retainer LN-38A Replacement Wedge Guide Notes:. Length of Honing Stone Surface -/" (63,5 ).. Allow for extra stock in new bushings to be sure mandrel will enter the hole. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. Honing Units For Complete Honing Unit Order 3 4 (Includes K-0-W Wedge and Shoes) 3 Adapter Truing Sleeve (Includes Retainer) All-Steel Honing Units 4 Stones ( per Pkg.) Steel Applications Steel Applications Replacement Guide Shoe (Included with s) per Pkg ,7-6,5 6,5-7,3 7,3-8, 8,-8,9 8,9-9,7 9,7-0,4 0,5-,3,3-,0,-,8,9-3,6 3,6-4,4 4,4-5, 5,-7,0 6,8-8,6 8,4-30, 30,0-3,7 KL-69M KL-650M KL-68M KL-73M KL-744M* KL-775M KL-806M KL-838M* KL-869M KL-900M* KL-93M* KL-96M* KL-000M* KL-06M* KL-5M* KL-87M* K069AS K0650AS K068AS K073AS AK0744UA* AK0775UA AK0806UB AK0838UB* AK0869UB AK0900UC* AK093UC* AK096UC* AK0000UD* AK006UD* AK05UE* AK087UE* S-69 S-650 S-68 S-73 S-744* S-775 S-806 S-838* S-869 S-900* S-93* S-96* S-994* S-06* S-5* S-87* K0-A K0-A K0-A K0-A Lifetime Honing Units AK-0A* AK-0A AK-0A AK-0A* AK-0A AK-0A* AK-0A* AK-0A* AK-0A* AK-0A* AK-0A* AK-0A* KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-3 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-4 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 KL-7 K0J85 UA-B UA-B UD-B UD-B UE-B UE-B *Included in LBN-64 Set. 3

4 Lifetime Honing Units For Connecting Rods (Pin Fitting) :.990"-.65" (5,-66,7 ) For: Pin fitting in con-rods over.000" (5,4 ). Small cylinders in motorcycles, lawn mowers, outboard motors, etc. does not wear shoes are replaceable. Notes:. Length of Honing Stone Surface 3-9/3" (8,7 ).. Allow for extra stock in new bushings to be sure honing unit will enter the hole. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. For Complete Honing Unit Order ,-7,0 6,7-8,6 8,3-30, 9,9-3,7 3,-34,9 34,4-38, 37,6-4,3 40,8-44,4 43,9-47,6 47,-50,8 50,3-54,0 53,5-57, 56,6-60,3 59,8-63,5 63,0-66,7 PL-000M* PL-06M* PL-5M* PL-87M* PL-50M* 75M* PL-500M* PL-65M* 50M PL-875M PL-000M PL-5M PL-50M PL-375M PL-500M (Includes Wedge and Shoes) GP8000VA* GP806VA* GP85VB* GP887VB* GP850WB* GP8375WC* GP8500WD* GP865WD* GP8750WE HP8875WE HP8000WF HP85WF HP850WF HP8375WG HP8500WG Truing Sleeve Part No. ST-000 ST-06 ST-5 ST-87 ST-50 ST-375 ST-500 ST-600 ST-700 ST-875 ST-000 ST-00 ST-00 ST-375 ST Honing Units Med. Med. Stones PL-Type ( per Pkg.) Steel Applications Steel Applications Shoe ( per Pkg.) VA-B VA-B VB-B VB-B WB-D WC-D WD-D WD-D WE-D WE-D WG-D WG-D Replacement Parts (Included with ) Shim Sets LN-44 LN-44 LN-44 LN-44 Wedge G-P8 G-P8 G-P8 G-P8 G-P8 G-P8 G-P8 G-P8 G-P8 H-P8 H-P8 H-P8 H-P8 H-P8 H-P8 *Requires eccentric sleeve LN-06A. Note: See next page for Tension Block and Retainer Block Part Numbers. PHT Plateau Honing Tool For Use With PL s 4 Tool PL Style s For Diameter " (5,46-5,4 ) Abrasive Sets (30 GRIT) P8-PHT-73 (fits all PL style mandrels) For Blind Hole Work The honing units listed above can be converted by ordering: No. PL-000M to 50M PL-875M to PL-500M A Wedge No. GP8000VA- GP8750WE HP8875WE- HP8500WG Order Wedge No. G-R8 H-R For Honing Steel Cast iron, Bronze, Aluminum RL-8 RL-7 R8A49 R8J47 Stone RL-4 RL-3 R8A65 R8J67 Polish RL-7 RL-7 Note: Special short length hard tip stones and shoes available for honing short wheel cylinders. Call customer service department. B A and B Polish R8J85 R8J85

5 Lifetime Honing Units :.744"-.65" (8,9-66,7 ) Recoended for fast, accurate piston pin fitting. Especially for truck, tractor and diesel engines. For Piston Pin Fittings 3GP0 Series Tooling 3GP8 Series Tooling Guide Shoes Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. For Complete Honing Unit Order 3 (Includes Wedge and Shoes) Truing Sleeve 3 Honing Units Stones PL-Type ( per Pkg.) Replacement Parts (Included with ) Part No. Med. Med. Steel Applications Steel Applications Shoe ( per Pkg.) Shim Sets ,9-9,8 9,7-0,6 0,5-,4,3-,,-3,0,9-3,9 3,6-4,6 4,4-5,4 5,-7,0 6,7-8,6 8,3-30, 9,9-3,7 3,-34,9 34,4-38, 37,6-4,3 40,8-44,4 43,9-47,6 47,-50,8 50,3-54,0 53,5-57, 56,6-60,3 59,8-63,5 63,0-66,7 350M* 38M* 3ML-8M* 3ML-843M* 3ML-875M* 3ML-906M* 3ML-937M* 3ML-968M* 3PL-000M* 3PL-06M* 3PL-5M* 3PL-87M* 3PL-50M* 375M* 3PL-500M* 3PL-65M* 350M 3PL-875M 3PL-000M 3PL-5M 3PL-50M 3PL-375M 3PL-500M 3GP0750UA* 3GP078UA* 3GP08UB 3GP0843UB* 3GP0875UB* 3GP0906UC* 3GP0937UC* 3GP0968UC* 3GP8000VA* 3GP806VA 3GP85VB* 3GP887VB* 3GP850WB* 3GP8375WC* 3GP8500WD* 3GP865WD* 3GP8750WE 3HP8875WE 3HP8000WF 3HP85WF 3HP850WF 3HP8375WG 3HP8500WG ST-750 ST-780 ST-8 ST-840 ST-875 ST-900 ST-937 ST-960 ST-000 ST-06 ST-5 ST-87 ST-50 ST-375 ST-500 ST-600 ST-700 ST-875 ST-00 ST-00 ST-50 ST-375 ST-500 ML-3 ML-3 ML-3 ML-3 ML-3 ML-3 ML-3 ML-3 P0J67 P0J67 P0J67 P0J67 P0J67 P0J67 P0J67 P0J67 ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 ML-4 UA-B UA-B VA-B VA-B VB-B VB-B WB-D WC-D WD-D WD-D WE-D WE-D WG-D WG-D LN-44 LN-44 LN-44 LN-44 *Requires eccentric sleeve LN-06A. Included in LBN- Set. See page 8. Notes:. Allow for extra stock in new bushings to be sure honing unit will enter the hole.. For other Honing Stones, see pages 3 and Replacement Wedge For P0 s, 3G-P0. For s 3G-P8-000VA through 3G-P8-750WE, 3G-P8. For s 3H-P8-875WE up, 3H-P8. 4. Replacement Tension Block (Includes Spring) For P0 s, LN-533A. For s 3G-P8-000VA through 3G-P8-750WE, LN-336A. For s 3H-P8-875WE up, LN-337A. 5. Replacement Retainer Block For P0 s, LN-59A. For s 3G-P8-000VA through 3G-P8-750WE, LN-39A. For s 3H-P8-875WE up, LN-330A. 5

6 All-Steel Honing Units Tooling Required For Honing High Performance Slotted Pistons Type YY4 s are all-steel honing units. They are applicable to the honing of import and small domestic pistons and performance pistons with small diameter pins, with slotted piston pin bores. YY4-A Adapter (includes stone retainer & wedge guide) LN-38A Wedge Retainer (supplied with adapter) YY4-W Wedge (supplied with mandrel) 4" (0,6 ) Shank Length Stone 4" (0,6 ) Stone Length For a Complete Honing Unit Order, Truing Sleeve, Stone and Adapter. LN-3687A Stone Retainer (supplied with adapter) (includes wedge) Guide Shoes are an Integral Part of YY4 s For Complete Honing Unit Order ,0-9,35 9,9-0, 0,3-0,5 0,9-,3,0-,3,-,5,9-3, 3,-3,4 3,5-3,9 4,8-4,9 5,-5,4 6,4-6,7 7,8-8,0 Sleeve 3 Adapter 4 YY4-748M YY4-787M YY4-800M YY4-86M YY4-867M RYY-875M RYY-90M RYY-9M SYY-97M SYY-973M SYY-989M SYY-040M SYY-094M ST-750 ST-780 ST-800 ST-86 ST-867 ST-875 ST-900 ST-9 ST-97 ST-973 ST-989 ST-040 ST-094 Honing Units YY4-A YY4-A YY4-A YY4-A YY4-A Not Required ( per Pkg.) Stone YY4-J65 YY4-J65 YY4-J65 YY4-J65 YY4-J65 RYY-3 RYY-3 RYY-3 SYY-3 SYY-3 SYY-3 SYY-3 SYY-3 Wedge YY4-W YY4-W YY4-W YY4-W YY4-W YY3-W YY3-W YY3-W YY3-W YY3-W YY3-W YY3-W YY3-W Note: These honing units must be used within a range of.00" (0,5 ) of the standard wrist pin diameter shown. Type RYY and SYY: For pistons with wide slots in pin hole Type RYY and SYY s are long-wearing, all-steel units, made especially for pistons with wide slots in the piston pin holes. The mandrels have extra-wide guide shoes, and the honing stones have a double surface for bridging the wide slots. Notes:. These honing units must be used within a range of.00" (0,5 ) of the standard wrist pin diameter shown.. Use LN-06A Eccentric Sleeve with these honing units. See page Honing units must be trued in prior to use

7 All-Steel Honing Units For Piston Pin Fittings :.370"-.73" (9,4-8, ) Especially useful on Foreign Cars and Small Tractors. Long-wearing honing units for small piston pin holes, distributor bushings, small king pin bushings and similar holes within the range. Adapter Wedge Stone Truing Sleeve Wedge Guide 4,3 68, (6-5/8") (4-53,9 /") (-/8") (Shank Length) (Stone Length) Stone Retainer Guide Shoes are integral part of mandrel. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. For Complete Honing Unit Order ,4-9,8,0-,3,6-3,3 3,4-4, 4,-4,9 5,7-6,5 6,5-7,3 7,3-8, LH-370M LH-43M LJ-495M* LJ-56M* LJ-557M* LJ-69M* LJ-650M LJ-68M* (Includes Wedge and Shoes) BL370AS BL43AS BL6495AS BL656AS BL6557AS BL069AS BL0650AS BL068AS Ship. Wt. lbs. /4 /4 / / / / / /,,,,,,,, Truing Sleeve S-370 S-43 S-495 S-56 S-557 S-69 S-650 S-68 Honing Units Adapter (Includes Retainer) BL-A BL-A BL6-A BL6-A BL6-A BL8-A BL8-A BL8-A LH-7 LH-7 LJ-7 LJ-7 LJ-7 LJ-7 LJ-7 LJ-7 *Included in LBN-A. Note: Allow for extra stock in new bushings to be sure honing unit will enter hole. kg. 3 4 LJ47 LJ47 L6J47 L6J47 L6J47 L6J47 L6J47 L6J47 Stones (6 per Pkg.) LH-3 LH-3 LJ-3 LJ-3 LJ-3 LJ-3 LJ-3 LJ-3 LJ67 LJ67 L6J67 L6J67 L6J67 L6J67 L6J67 L6J67 Replacement Wedges BL-W BL-W BL6-W BL6-W BL6-W BL6-W BL6-W BL6-W Bushing Expander For expanding new bushings in rods...provides another use for your versatile Sunnen Honing Machine! Assures 00% contact for perfect heat transfer. Additional protection for your pin fit. Squeezes bushing into every hole irregularity. Swedges bushings in minutes. Trims bushing edges square and clean. Order Diameter Expander ALR-70 ALR-840 ALR-900 ALR ,3-,3,3-,9,9-4,4 4,4-7,4 Expander (includes facing cutter) AL-* AL-* AL-* AL-* C SL-5 ing Cutter (Optional) Pressed-in bushing touches on the high spots only. Used with the ALR series expander mandrels. It is used to remove excess bushing stock prior to honing. AL54 Wedge (Replacement) Shipping Weight: -/ lbs. (,3 kg) Replacement Parts for AL- Expanded bushing fills in valleys and is locked in perfectly to rod eye. Keeps bushings from working loose. AL-44 Facing Cutter AL-43A Expander Bit & Spring *ALR expander mandrels cannot be used without AL- expanders. Please order separately. 7

8 Sets For Pin Fitting and Rod Reconditioning Sunnen Sets and Honing Unit Sets The easy way to order. Buying in sets, using a single part number, simplifies ordering and assures having the right unit needed for the job at hand. Each set covers a particular size range or application. LBN-A All-Steel Honing Unit Set For Small Diameters. Long wearing all-steel honing units for small piston pin holes distributor bushings, small king pin bushings, and similar holes within the range. Includes L6J57 ing and L6J67 ing Stones. See page 7 for individual units. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. :.495"-.73" (,6-8, ) Qty. Description Qty. Description LJ-495M BL6495AS S-495 Truing Sleeve LJ-56M BL656AS S-56 Truing Sleeve LJ-557M BL6557AS S-557 Truing Sleeve LJ-69M BL069AS S-69 Truing Sleeve LJ-68M BL068AS S-68 Truing Sleeve 3 BL6-A BL6-A Adapters SL-30 Rack BL8-A BL0-A Adapters 6 LJ-7 L6J57 Stones 6 LJ-3 L6J67 Stones Shipping Weight: 0 lbs. (9, kg) LBN- Set For Piston Pin Fitting. Contains four (4) mandrels, truing sleeves and medium finishing stones for piston pin fitting and general work within the size range shown. s are assembled with stones. See page 5 for additional units. For convenient storage order SL-38 Rack separately. See page 0. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. :.900"-.06" (,9-6,9 ) Qty. Description Qty. Description 3ML-906M 3GP0906UC ST-900 Truing Sleeve 3ML-937M 3GP0937UC ST-937 Truing Sleeve 3ML-968M 3GP0968UC ST-960 Truing Sleeve 3PL-000M 3GP8000VA ST-000 Truing Sleeve Stones Stones Shipping Weight: Approx. 9 lbs. (8,6 kg) LBN-6 Lifetime Honing Unit Set For Con Rod Reconditioning. A set of complete lifetime honing units for most popular cars and trucks. Covers diameters from.600"-.700". Comes with CR- and CR- Stones for honing journal end of con rods. See page for individual units. :.600"-.700" (40,6-68, ) Qty. Qty. CR-600 CR-00 CR-750 CR-300 CR-900 CR-500 Includes SL-37 Rack, CR- and 4 CR- Stones. Shipping Weight: 53 lbs. (4, kg) LBN-64 Lifetime Honing Unit Set For Con Rod Bushings and Press-Fit Type Rods. Contains nine (9) complete lifetime honing units designed for accuracy and speed in honing con rods. See page 3 for individual units. Set includes Stones, plus K0A67 Stones for honing press-fit type rod forgings. For convenient storage, order SL-30 Rack separately. See page 0. Note: Catalog part numbers referencing old and new are for inventory purposes only. Part is unchanged. :.744"-.50" (8,9-3,7 ) Qty. Description Qty. Description KL-744M AK0744UA S-744 Truing Sleeve KL-838M AK0838UB S-838 Truing Sleeve KL-900M AK0900UC S-900 Truing Sleeve KL-93M AK093UC S-93 Truing Sleeve KL-96M AK096UC S-96 Truing Sleeve KL-000M AK0000UD SL-994 Truing Sleeve KL-06M AK006UD S-06 Truing Sleeve KL-5M AK05UE S-5 Truing Sleeve KL-87M AK087UE S-87 Truing Sleeve Stones 9 AK0-A Adapters KL-3 Stones KL-4 Stones Shipping Weight: Approx. 9 lbs. (3, kg)

9 Ring Sets for LBB-660 and ML4000 For Rod Reconditioning on Power-Stroked Honing Machine and CRF-00 Manually Stroked Rod Fixture Each CR-Type Honing Unit in the.450" 3.300" (36,9 84 ) range requires a Ring Set for fixturing the rods in the machine. Order: CRF-500 Ring Set Kit-Includes all rings for.600" to.700" (36,8 68,6 ) range, plus CRF-495 Metal Storage Case. For Coolant Fed Rings,9" (48 ) and above Order: CRF-6XXA (one per pack). See page 3. To order individual ring sets in.450" 3.300" (36,9-84 ) range, refer to chart below. For Use With Honing Units Honing Unit Rings ( Rings per Pkg.) Shipping Wt. 3 lbs. (.4 kg) Ring Sets (4 Rings per Set) Shipping Wt. 6 lbs. (.7 kg) CR-450 CR-600 CR-750 CR-900 CR-00 CR-300 CR-500 CR-700 CR-900 CR ,9-4,6 4,6-44,9 44,9-48, CRF-45A CRF-5A CRF-60A CRF-67A CRF-75A CRF-8A CRF-59A CRF-50A CRF-5A CRF-5A CRF-53A CRF-54A CRF-55A CRF-56A CRF-57A CRF-58A CRF-59A CRF-530A CRF-53A CRF-53A ,9-38,7 38,7-4,6 4,6-4,4 4,4-44,9 44,9-46, 46,-48, CRF-4 CRF-6* CRF-7* CRF-9* CRF-* CRF-3* CRF-5* CRF-7 CRF-9 CRF ,9-4,6 4,6-44,9 44,9-48, CRF-495 Metal Storage Case stores up to 8 rings. Rings have own compartments for ease of selection and convenient storage. *Included in CRF-500 Ring Set Kit. CRF-54 Set up disk (for stroker alignment). Manual Stroke Rod Fixture Kit Order KKN-00, KKN-650 and MB-40 for the Manual Stroke Rod Fixture Kit which provides controlled hand stroking: Rod bores are honed square with the face every time. Uniform overstroking on both ends of stones assures even wear, prolongs stone life, helps assure consistent crosshatch pattern. Reduces training time for operators. Can be factory installed when ordered with LBB-660 or retrofitted in the field. Note: Order CRF-500 RING SET KIT or individual ring sets separately. 9

10 Sunnen Honing Machine Accessories Storage Racks SL-30 For types ALR, AK0, BL, BL6 and BL0 s. Each rack holds 6 mandrels. Drain pan is included. Shipping Weight: 5-/ lbs. (,5 kg) SL-38 For lifetime honing units with -/" (38, ) diameter shank. Rack holds 8 units. Includes drain pan. Shipping Weight: 5 lbs. (,3 kg) SL-37 Replacement Belts For 6-Speed Heavy-Duty Floor Type Machine Description MBB-80 Spindle Drive Belt MBB-80 V Drive Belt MBB-880 Honing Oil Pump Belt (for LBB-499) 85-/4" (54 ) MB-9 Honing Oil Pump Belt (for LBB-660 and LBB-699) 09" (768 ) For LBB-70 Power-Stroked Machine Description MBB-80 Spindle Drive Belt MBB-80 V Drive Belt MB-9 Honing Oil Pump Belt KKN-444A Stroker Belt For LBB-80 and LBC-803 Power-Stroked Machines Description MBB-830A Motor Drive Belt (60 Hz machines) MBB-833A Motor Drive Belt (50 Hz machines) MBB-840A Spindle Drive Belt KKN-444A Stroker Belt Shipping Weight: / lb. (,3 kg) each belt LN-06A Eccentric Sleeve CRF-750 Universal Holding Fixture For LBB-80 and LBC-803 Honing Machines Note: Can also be used on LBB-660 Manual Hone equipped with CRF-00 Manual Stroked Rod Fixture. Accoodates most motorcycle and VW Cylinders and other parts within the CRF-750 s range that can be placed on the honing machine. Fixture can be installed or removed quickly and easily. Takes thrust on forward and back strokes. Includes two pairs of fingers with long-wearing, adjustable carbide pads. Shipping Weight: 6 lbs. (,7 kg) KKN-735A Torque Bracket Assembly For lifetime and rod reconditioning honing units with 3/4" (44,4 ) diameter shank. Rack holds 7 units. Includes drain pan. Shipping Weight: 5 lbs. (,3 kg) Touch Up Paint Sunnen machine tool lacquer in pint aerosol spray can. MBB-90437A Vista Green MBC-904A Pearl Gray MBC-904A Pewter Gray Shipping Weight: lb. (,45 kg) 0 Adapts certain mandrels to machine spindle. Compensates for mandrel run-out. One required per machine. Shipping Weight: lb. (,45 kg) MBC-00 Work Light The MBC-00 is equipped with a 6-foot (,83 meters) long cord with a 3-wire moulded-on grounding type plug. All pedestal or bench machines will accept the work light under either front spindle motor hold down bolt. Takes standard 0-volt, 00 watt bulb. Bulb not included. Shipping Weight: 3-3/4 lbs. (,7 kg) The KKN-735A is used in conjunction with the CRF-750 Universal Holding Fixture. It allows honing torque to be taken at the center of the bore length. It is especially useful for odd shaped cylinders typical of motorcycle applications. Shipping Weight: -/ lbs. (,3 kg) MB-333A -Long Offset Torque Bar-3" (584 ) Long Useful for absorbing torque on workpieces which are too long for the standard 3" (330 ) torque bar. Ideal for honing spindle bodies. Shipping Weight: 4-/ lbs. (,04 kg)

11 Sunnen Honing Machine Accessories CR-5 Chamfering Tool MB-40 Work Tray For LBB-660 and LBB-699. Package of. MAN-700 Diamond Stone Dresser Chamfers journal end of con-rods. Use in place of honing stone on Type CR-900 and larger Honing Units. Carbide cutting tool has three cutting surfaces. Just flip cutter to new surface when cutting edge wears. CR-35 Chamfering Tool Chamfers journal end of con-rods. Use in place of honing stone on Type CR- 450 thru CR-750. Replacement part CR-8A Carbide Cutter. Used for both CR-5 and CR-35. LBN-46A T Wrench B-300 Countersink For chamfering the wrist pin end of connecting rods. The B-300 Countersink includes an adapter for chucking into the Sunnen Honing Machine and will chamfer bushed type as well as press-fit connecting rods. Chamfering the rod eyes makes assembling the wrist pin easier and eliminates the possibility of galling during installation. The unit is sold complete and ready for use in any Sunnen Honing Machine. : 3/8" through -3/8" (9,5-34,9 ) diameters. Shipping Weight: -/ lbs. (,68 kg) Attaches to left and right side of machine work tray. Keeps work area of machine free of parts while honing rods and pistons. Shipping Weight: 3-/ lbs. (6, kg) MB-48A Replacement Pad for MB-40 Tray. Package of one. Shipping Weight: lb. (,45 kg) LBN-700 Stone Dresser Helps keep honing stones sharp and cutting. Shipping Weight: /4 lb. (, kg) Sunnen CRG-960 Rod Clamping Fixture May be mounted on Sunnen Storage Cabinet Bench (CRG-600) or Workbench, or it may be clamped in a standard Machinist s Vise. Shipping Weight: 4 lbs. (6,36 kg) LBN-730 Rod Support Enables the operator to hone two V-6 or V-8 rods at the same time. Eases production problems associated with honing narrow connecting rods. Shipping Weight: 6 lbs. (,7 kg) When cutting action of honing stone slows down, a light stroke with the diamond dresser breaks the glaze and restores honing efficiency. Especially recoended for rod reconditioning. Consists of diamond stone on sturdy metal holder with chain for fastening to honing machine. Shipping Weight: / lb. (,3 kg) AN-600 Honing Head 4" (0 ) 6" (5 ) Diameter :.500"-6.500" (64-65 ). Ideal for honing small engine, snowmobile and VW-type cylinders. Accuracy to.0005" (0, ). Uses same stone sets as AN model Portable Cylinder Hone (see Page 36). Can be used with any pedestal model Sunnen Honing Machine. Shipping Weight: 0 lbs. (4,5 kg) LN-50.5X Magnifying Glass Ground optical glass. Excellent for inspecting the condition of carbide cutters, etc. Supplied in convenient leather case. Shipping Weight: /4 lb. (, kg) Stone Chart for SL and UL Type s For Use with s SL-480 thru SL-660 SL-70 and up UL Type s ing SL- SL-5 SL-8 UL-5 For Use with Flow of Honing Oil ing SL-3 SL-3 SL-7** UL-3 Medium ing ** For extra-fine finishing. s are no longer manufactured. Stones are available until current stock is depleted. For honing steel. SL-7 UL-7 Std. Pkg Ship. Wt. Lbs. Per Std. Pkg. lbs. kg / -/4 -/4 3/4,3,57,57,34

12 SRT-000 CRT Production Rod Reconditioning Tools For Use With KGM-000 Rod Reconditioning Machines Ring Screw Wedge & Sleeve Assembly Bushing Driver Cage Wedge Sleeve Pilot The tools listed in the following chart are the most coonly specified sizes. (Allow -4 weeks for processing.) Other sizes available on request. Consult your local Sunnen Field Engineer or Sunnen Customer Service toll-free in St. Louis. Complete Tool Number* Size Inches Cage Number Sleeve and Wedge Assembly Pilot Number Screw Number Alignment Bushing No.* CRT68-30-D5C CRT68-30-D5C CRT7-50-D5C CRT7-80-D5C CRT7-330-D5C CRT D5C CRT D5C CRT D5C CRT68-C CRT68-C CRT7-C CRT7-C CRT7-C CRT76-C CRT76-C CRT80-C CRT68-30S-D5CA CRT68-30S-D5CA CRT7-50S-D5CA CRT7-80S-D5CA CRT7-330S-D5CA CRT76-380S-D5CA CRT76-430S-D5CA CRT80-500S-D5CA CRT68-30-P CRT68-30-P CRT7-50-P CRT7-80-P CRT7-330-P CRT P CRT P CRT P PHSM-60 PHSM-60 PHSM-60 PHSM-60 PHSM-60 PHSM-60 PHSM-60 PHSM-60 CRC-0 CRC-0 CRC-40 CRC-70 CRC-330 CRC-370 CRC-40 CRC-490 *Alignment bushing not included with complete tool. Order separately. Replacement Sleeves Replacement sleeves are available for all CRT tools. Customer MUST send old sleeve and wedge assembly to Sunnen Products for processing. Wedge and sleeve MUST remain as a matched set. Call Customer Service for additional information

13 SRT Production Rod Reconditioning Tools For Use With ML and EC Series Machines SRT Stone Selections Stone Set SRT SRT SRT3 SRT4 SRT5 SRT6 SRT7 Stones for SRT Tool Must add numbers from SRT Tool charts below after stone set number see example below for SRT "-.580" (39-40 ).580"-.660" (40-4 ).660"-.740" (4-44 ).740"-.80" (44-46 ).80"-.900" (46-48 ).900"-.980" (48-50 ).980"-.060" (50-5 ) for SRT "-.680" (40-4 ).680"-.760" (4-44 ).760"-.840" (44-46 ).840"-.90" (46-48 ).90"-.000" (49-5 ).000"-.080" (5-53 ).080"-.60" (53-55 ) for SRT "-.080" (5-53 ).080"-.60" (53-55 ).60"-.40" (55-57 ).40"-.30" (57-59 ).30"-.400" (59-6 ).400"-.480" (6-63 ).480"-.560" (63-65 ) SRT-000 in stock for iediate delivery. Call Sunnen for available Stone Sets For large applications call Sunnen customer service. EXAMPLE: SRTNMG47 Stones for SRT Tool Grit Size NMG47* 50 NMG67* 60 NMG RMG *Recoended for Rod Reconditioning AFX-000 Production Rod Reconditioning Fixture For use in Sunnen CGM, KGM, EC and ML type honing machines. in stock for iediate delivery. Call Sunnen for available Stone Sets Alignment Bushings CRC-0 CRC-0 CRC-40 CRC-70 for SRT "-.60" (64-66 ).60"-.690" (66-68 ).690"-.770" (68-70 ).770"-.850" (70-7 ).850"-.930" (7-74 ).930"-3.00" (74-76 ) 3.00"-3.090" (76-78 ) (Select bushings based on rod size) Available from stock CRC-330 CRC-370 CRC-40 CRC-490 Note: For additional sizes call Automotive Customer Service for pricing and delivery times. AFX Ring and Finger Selections Coolant ports supplied in these rings. Part Dia..450"-.50" (36-38 )*.50"-.600" (38-40 )*.600"-.670" (40-4 )*.670"-.750" (4-44 )v.750"-.80" (44-46 )*.80"-.900" (46-48 )*.900"-.000" (48-5 ).000"-.00" (5-53 ).00"-.00" (53-56 ).00"-.300" (56-58 ).300"-.400" (58-6 ).400"-.500" (6-63 ).500"-.600" (63-66 ).600"-.700" (66-68 ).700"-.800" (68-7 ).800"-.900" (7-74 ).900"-3.000" (74-76 ) 3.000"-3.00" (76-79 ) 3.00"-3.00" (79-8 ) Use w/crf Ring CRF-45NBX* CRF-5NBX* CRF-60NBX* CRF-67NBX* CRF-75NBX* CRF-8NBX* CRF-69 CRF-60 CRF-6 CRF-6 CRF-63 CRF-64 CRF-65 CRF-66 CRF-67 CRF-68 CRF-69 CRF-630 CRF-63 Finger FX-38 FX-39 FX-30 FX-3 FX-3 FX-33 FX-068 FX-069 FX-070 FX-07 FX-07 FX-073 FX-074 FX-075 FX-076 FX-077 FX-078 FX-079 FX-080 * Non-stock items allow 4-6 weeks delivery 3

14 Keyway Honing Units Y3 Keyway Honing Units Diameter :.99" -.375" (5,0-34,93 ) For honing parts with keyways, i.e.: harmonic balancers. Order -4 For Complete Y3 Keyway Honing Units Diameter 5,0-34,93.99" -.375" 5,0-6,97 6,77-8,57 8,37-30,5 9,95-3,75 3,55-33,3 33,-34, Y3 Supplied with a Y3-A Truing Alignment Adapter and Wedge Sleeve 3 Bushing* 4 With Standard Shank Y3-000PB Y3-06PB Y3-5PB Y3-87PC Y3-50PC Y3-3PC S-994 S-06 S-5 S-87 S-50 S-3 For machines with fully adjustable spindle nose C-000 C-06 C-5 C-87 C-50 See note below* Honing Stone See Chart Below Replacement Guide Shoes ( required) Bronze General Purpose Furnished with PB-B PB-B PB-B PC-B PC-B PC-B Hardened Steel For hard, rough parts or carbide, ceramic, etc. Order Separately PB-H PB-H PB-H PC-H PC-H PC-H *Note: Alignment Bushing - Select the bushing whose bore diameter is just under finish size. When setting up the job for the first time, the undersize alignment bushing can be honed out to finish size with the same tooling used for honing the workpiece. Superabrasive Stone Inserted Guide Shoes for situations where a longer life shoe is needed. Contact Customer Service for ordering information. Available 4 weeks after receipt of order. Y3 Replacement Parts Y3-W Wedge Replace when wear begins to show. LN-67A Shoe Clamp Set For s with PB Suffix. 4 clamps with screws LN-67A Shoe Clamp Set For s with PC Suffix. 4 clamps with screws LN-575A Tension Block 4 Stone Selection Chart For Steel Applications Y3-A55 For Bronze and Cast Iron Applications Y3-J67 Contact customer service for additional stone selections

15 Notes Now you can place your orders on-line at