Boring. Reaming. Burnishing. Threading. Opening Drill DRILLING. Indexable Insert Drilling System. Specials
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- Emery Garry Goodman
- 6 years ago
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1 oring Reaming urnishing Threading Opening rill Indexable Insert rilling System Specials
2 North merica urope sia llied Machine llied Machine llied Machine urope Wohlhaupter India 120 eeds rive over, OH United States 485 West 3rd Street over, OH United States 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR, United Kingdom -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India ThreadMills US Superion Wohlhaupter GmbH 4185 rosstowne t # vans, G United States 1285 S Patton St. enia, OH United States Maybachstrasse 4 Postfach Frickenhausen Germany llied Machine & ngineering is a worldwide leader in holemaking and finishing solutions. We are committed to providing practical and dependable solutions to our customers through innovative designs and superior customer and technical support. We continue to expand our product offering in order to provide new and different solutions. With Field Sales ngineers located around the world, we position ourselves to provide technical support on site, right at your spindle.
3 Opening rill The Foundation The eginning Since 1941, llied Machine & ngineering has provided dependable and practical holemaking solutions to the world. What was once a small job shop in Ohio is now a worldwide leader in cutting tool technology. With three manufacturing facilities in Ohio, one in Georgia, another in Germany, and headquarters in both the United States and urope, llied Machine is positioned to bring innovative solutions and technical expertise directly to the customers hands. Harold. Stokey founded llied Machine & ngineering to aid the war effort, manufacturing taper bearing lock nuts for the production of M1 tanks. Years later, after a sales meeting gone wrong, Stokey possessed a warehouse stocked with spade drill inserts. He set forth into the industry that would become llied Machine s thriving identity: holemaking. The Innovation The People Since the development of the T-, llied Machine has expanded its product offering to support a vast range of customer applications, including large diameter and deep hole drilling, boring, reaming, burnishing, porting, and threading. Steve Stokey xecutive Vice President llied Machine understands that high quality products are only one facet of success. Our customer support is crucial to what we do, and that s why we make sure the best engineers and customer service associates are in place to assist our customers around the world. William H. Stokey President and O Mike Stokey xecutive Vice President ThreadMills US The T- When Harold s son, William H. Stokey, became the president and O, he developed the Throw way, or T-, spade drill insert system. The T- revolutionized the holemaking industry, launching llied Machine ahead of the competition. Since then, numerous innovations and advancements have been created from the T- s inspiration. The Future With over 75 years of experience, llied Machine has encountered the challenges of growth and success. y investing in cutting edge technology and the brightest and sharpest minds, our knowledge and capabilities continue to expand and grow every day.
4 Replaceable Insert rills Reduce costs by decreasing set-up time and utilizing a single holder for the lives of multiple inserts Provide flexibility to quickly switch between inserts with different geometries Products: - GN3SYS T GN3SYS T Pro - Original T- GN2 T- - High Performance Universal Indexable Insert rills Protect your investment and reduce your inventory with replaceable cartridges that allow the same holder to be used repeatedly Indexable inserts increase productivity and tool life while reducing costs Products: - 4T rill - Revolution rill - Opening rill Replaceable / Indexable Insert rills llow for higher spindle speeds and take advantage of the power curve on modern N machines chieve maximum penetration rates in deep hole drilling applications Holders cover a range of sizes with the replaceable heads determining the cutting diameter Products: - P rill Solid arbide rills Offer greater strength and stability when drilling tougher materials vailable in diameters from 3mm - 20mm an be made-to-order specifically for your application (Superion quoted specials) - S Superion
5 Structural Steel Solutions eliver outstanding performance and durability in structural steel applications esigned to produce optimal results in difficult-tomachine materials vailable in multiple lengths and diameters T- style drills have different insert geometry options to improve performance depending on material Products: - Original T- GN2 T- - GN3SYS T Pro T (STS) Machining Solutions The internal ejection system flushes chips and debris from the hole with no interference to the cutting process Utilizes the advantages of the T- drill insert esigned to significantly increase penetration rates over brazed heads and traditional gun drills Products: - T- rill Hydraulic Port ontour utters Save significant time and money by performing four processes in one step Replaceable insert design reduces costs, inventory, and set-up times vailable in 4 industry specifications: - Imperial: S J Metric: ISO : Military: S S John eere: JS-G173.1 Products: - ccuport 432 nhanced Special rilling apabilities llied Machine ngineers are available to meet with you to evaluate your application and recommend the best solution for you Special drilling solutions can incorporate advanced features such as adjustable diameter locations, multiple steps, additional coolant designs, special lengths and diameters, and more Special drills can drastically reduce your cost-per-hole and increase your overall productivity by eliminating multiple processes and increasing tool life
6 High Precision oring Systems esigns available for high volume applications that increase rigidity to improve performance Versatile boring heads that are flexible with changing applications while maintaining excellent performance Provides high precision with absolute repeatability to ensure every part is held to tolerance Offers an industry leading modular shank connection that maintains rigidity and reduces inventory on your boring system vailable with both digital and analog settings Products: - Wohlhaupter oring Tools Modular oring Systems The modular capabilities are ideal for use across multiple different projects Offers versatile boring heads suitable for all job shops and tooling rooms Provides an economical solution for low volume and/ or short-term production applications Offers both rough and finish boring solutions Products: - riterion oring Tools xpandable Reaming Solutions xpandable cutting diameters accommodate for wear, which extends tool life Replaceable cutting heads and rings reduce waste and improve production time versus solid high speed steel and carbide reamers Hold tight tolerances to ensure processes are performed to accurate specifications Reduce tooling costs because many items are available for recondition Products: - LVN Reamers Roller urnishing Solutions Produce excellent surface finishes Provide accurate size control Increase surface hardness Solutions for both through hole and blind hole applications Products: - S...M.I. Roller urnishing Tools
7 Solid arbide Thread Mills vailable with coolant through options over a wide range of thread forms Provide optimal solutions for both high production projects and short-run applications Products - ccuthread ccuthread T3 - ThreadMills US Replaceable Insert Thread Mills 3 insert lengths are available that cover a wide range of thread forms Holders can utilize inserts with different pitches and thread forms Repeatability is achieved by both the bolt-in style and the pin style locking systems Increase tool life by 25-50% with llied Machine s M210 coating Products - ccuthread 856: olt-in Style - ccuthread 856: Pin Style SPIL PILITIS When it comes to designing and developing special solutions for customers, llied Machine is the top choice. If your application requires special tooling, give us a call. Our engineered specials are developed by the brightest engineers in the industry. Most of our standard tooling can be altered as specials, or we can create entirely new concepts for particularly unique applications. One special tooling solution is Insta-Quote, the online system that allows you to design your own special tooling 24/7. Receive a quote and drawings within minutes just by following the steps. nd with the addition of Superion technology and capabilities, we can customize made-to-order solid carbide tools to achieve optimal results for your applications. Whatever your application, llied Machine has the answer.
8 Opening rill Large iameter Replaceable I Insert rilling System iameter Range: 2.000" " (50.8mm mm) Your safety and the safety of others is very important. This catalog contains important safety messages. lways read and follow all safety precautions. Need larger holes? No problem. The Opening rill is an extremely effective tool designed to enlarge existing holes. It is available in nine different shank styles: Straight, S 63, T V40, T V50, HSK 63/, HSK 100/, T 40, T 50, and IN50. This triangle is a safety hazard symbol. It alerts you to potential safety hazards that can cause tool failure and serious injury. In a single operation, an existing hole can be opened and large amounts of material can be removed. The insert design reduces chip size and improves evacuation. lso, inventory and cost are reduced by the adjustable diameters. When you see this symbol in the catalog, look for a related safety message that may be near this triangle or referred to in the nearby text. Improves hole quality and surface finish WRNING (shown above) means that failure to follow the precautions in this message could result in tool failure and serious injury. There are safety signal words also used in the catalog. Safety messages follow these words. WRNING xcellent chip control Provides maximum durability and stability NOTI means that failure to follow the precautions in this message could result in damage to the tool or machine but not result in personal injury. pplicable Industries erospace griculture NOT and IMPORTNT are also used. These are important that you read and follow but are not safety-related. utomotive Firearms General Machining Oil & Gas Renewable nergy Visit for the most up-to-date information and procedures.
9 Reference Icons The following icons will appear throughout the catalog to help you navigate between products. Series Setup / ssembly Information etailed instructions and information regarding the corresponding part(s) Recommended utting ata Speed and feed recommendations for optimum and safe drilling Imperial (inch) iameter Range Metric (mm) OP OP OP OP Opening rill ontents Introduction Information Product Overview Set-up Instructions Product Nomenclature rill Shank Style Straight T T T T HSK HSK S IN Recommended utting ata Imperial (inch) Metric (mm) : 1
10 Opening rill Large iameter Replaceable I Insert rilling System Product Overview Features an be used as a rotating or stationary tool an be used in rough boring operations vailable in multiple different shanks (see chart below) Smooth cutting action and quiet operations in lathes and mills Special lengths, diameters, and shanks are available upon request Shank Options dvantages Opens an existing hole in a single operation Ignores core shifts up to 1/8 (3.175mm) providing straight and true holes without the need for boring llows for large amounts of material removal Unique design enables larger holes to be made on low horsepower machines Replaceable cartridges protect your investment djustable diameters reduce inventory and cost Straight T40 T50 T40 T50 HSK63 HSK100 IN50 S63 THRING SPILS M300 M200 TiN Insert pplication Recommendations arbide Grade Options 5 (P35) 1 (K35) 2 (K25) dditional Geometry Option High Rake (HR) General purpose carbide grade suitable for most applications. ommon application in steels and stainless steels. Toughest carbide grade. Provides the best combination of edge strength and tool life. Recommended for less rigid applications. Higher wear resistant carbide suitable for abrasive material applications. Recommended for grey, ductile, and nodular irons. Provides superior chip control and tool life in long chipping carbon and alloy steels below 200 hn. 2 Inserts (OP1 - OP3 series) I Inserts 3 Inserts (OP4 series) The design allows for excellent chip control and aggressive penetration rates The proprietary M200 and M300 coatings increase tool life above competitors premium coatings The same inserts are used for both Revolution rill and Opening rill products 70:
11 Opening rill Large iameter Replaceable I Insert rilling System Set-up Instructions Step 1: Loosen the mounting screws on both cartridges. Step 2: Set one cartridge to the finish diameter by tightening the adjustment screw against the adjustment pin. Step 3: Tighten the mounting screws on the cartridge to ft-lbf (15-19 N-m). Step 4: Set the opposing cartridge with to radial offset inward by tightening the adjustment screw against the adjustment pin (optimum situation for each insert to remove equal material). Step 5: Tighten the mounting screws on the cartridge to ft-lbf (15-19 N-m). THRING Straight Shanks esigned for lathe applications an be cut off for use in end-mill holders The score mark (circled to the left) is provided for recommended cut length ut and deburr at the score mark This improves rigidity when the body sits against the face of an end-mill holder SPILS : 3
12 Opening rill Large iameter Replaceable I Insert rilling System Product Nomenclature Opening rill Holders OP1-1S - SS Series 2. Length 3. Shank Type OP1 = (50.8mm mm) 1S = Short SS1.5 = 1-1/2Ø straight T40 = T40 OP2 = (63.5mm mm) 1L = Long SS2.5 = 2-1/2Ø straight T50 = T50 OP3 = (76.2mm mm) 40M = 40mm straight HSK63 = HSK 63/ OP4 = (104.7mm mm) 50M = 50mm straight HSK100 = HSK 100/ V40 = T40 S63 = S63 V50 = T50 V50 = IN50 Opening rill Inserts OP - 05 T H HR ompatible with: 2. I Type 3. Thickness 4. Radius 5. arbide Grade Opening rill 05 = 5/16 T3 = 5/32 08 = 1/32 lank = 5 (P35) Revolution rill 1 = 1 (K35) 2 = 2 (K25) 6. oating 7. Geometry P = M300 lank = General Purpose H = M200 HR = High Rake T = TiN = TilN N = TiN U = Uncoated THRING Reference Key Symbol ttribute 1 rill diameter range L 7 L 1 L 4 2 Shank diameter 3 ody diameter L 1 L 2 L 4 Overall length Maximum drill depth Holder length 2 1 SPILS L 7 P 1 Shank length Rear pipe tap P 1 3 L 2 70:
13 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders Straight Shank iameter Range: (50.8mm mm) L 7 L 1 L P 1 3 L 2 Holders Holder Length 1 Range 3 L 2 L 4 L 1 2 L 7 P 1 Short /32 4-3/64 8-3/64 1-1/2 4 1/4 NPT OP1-1S-SS1.5 OP1-W05 Long / / /64 1-1/2 4 1/4 NPT OP1-1L-SS1.5 OP1-W05 Short /64 5-1/2 9-1/2 1-1/2 4 1/4 NPT OP2-1S-SS1.5 OP2-W05 Long /64 8-1/2 12-1/2 1-1/2 4 1/4 NPT OP2-1L-SS1.5 OP2-W05 Short / /2 4 1/4 NPT OP3-1S-SS1.5 OP3-W05 Long / /2 4 1/4 NPT OP3-1L-SS1.5 OP3-W05 Short / / /2 1/4 NPT OP4-1S-SS2.0 OP4-W05 Long / / /2 1/4 NPT OP4-1L-SS2.0 OP4-W05 Short OP1-1S-40M OP1-W05 Long OP1-1L-40M OP1-W05 Short OP2-1S-40M OP2-W05 Long OP2-1L-40M OP2-W05 Short OP3-1S-40M OP3-W05 Long OP3-1L-40M OP3-W05 Short OP4-1S-50M OP4-W05 Long OP4-1L-50M OP4-W05 *Holder includes cartridges; however, inserts are sold separately. Shank Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 I Inserts arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 5
14 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders T40 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short / /64 OP1-1S-V40 OP1-W05 Long / /64 OP1-1L-V40 OP1-W05 Short /64 6-7/8 OP2-1S-V40 OP2-W05 Long /64 9-7/8 OP2-1L-V40 OP2-W05 Short /64 7-3/8 OP3-1S-V40 OP3-W05 Long / /8 OP3-1L-V40 OP3-W05 Short /64 7-3/8 OP4-1S-V40 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. I Inserts L 2 Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING SPILS Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 70:
15 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders T50 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short / /64 OP1-1S-V50 OP1-W05 Long / /64 OP1-1L-V50 OP1-W05 Short /64 6-7/8 OP2-1S-V50 OP2-W05 Long /64 9-7/8 OP2-1L-V50 OP2-W05 Short /64 7-3/8 OP3-1S-V50 OP3-W05 Long / /8 OP3-1L-V50 OP3-W05 Short /64 7-3/8 OP4-1S-V50 OP4-W05 Long / /8 OP4-1L-V50 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. L 2 I Inserts Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 7
16 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders T40 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short OP1-1S-T40 OP1-W05 Long OP1-1L-T40 OP1-W05 Short OP2-1S-T40 OP2-W05 Long OP2-1L-T40 OP2-W05 Short OP3-1S-T40 OP3-W05 Long OP3-1L-T40 OP3-W05 Short OP4-1S-T40 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. I Inserts L 2 Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING SPILS Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 70:
17 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders T50 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short OP1-1S-T50 OP1-W05 Long OP1-1L-T50 OP1-W05 Short OP2-1S-T50 OP2-W05 Long OP2-1L-T50 OP2-W05 Short OP3-1S-T50 OP3-W05 Long OP3-1L-T50 OP3-W05 Short OP4-1S-T50 OP4-W05 Long OP4-1L-T50 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. L 2 I Inserts Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 9
18 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders HSK63 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short / /64 OP1-1S-HSK63 OP1-W05 Long / /64 OP1-1L-HSK63 OP1-W05 Short /64 7-3/8 OP2-1S-HSK63 OP2-W05 Long / /8 OP2-1L-HSK63 OP2-W05 Short /64 7-7/8 OP3-1S-HSK63 OP3-W05 Long / /8 OP3-1L-HSK63 OP3-W05 Short /64 7-7/8 OP4-1S-HSK63 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. I Inserts L 2 Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING SPILS Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 70:
19 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders HSK100 Shank iameter Range: (50.8mm mm) 3 L 4 1 Holders Holder Length 1 Range 3 L 2 L 4 Short /32 6-1/64 OP1-1S-HSK100 OP1-W05 Long / /64 OP1-1L-HSK100 OP1-W05 Short / /32 OP2-1S-HSK100 OP2-W05 Long / /32 OP2-1L-HSK100 OP2-W05 Short / /32 OP3-1S-HSK100 OP3-W05 Long / /32 OP3-1L-HSK100 OP3-W05 Short / /32 OP4-1S-HSK100 OP4-W05 Long / /32 OP4-1L-HSK100 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. L 2 I Inserts Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 11
20 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders S63 Shank iameter Range: (50.8mm mm) L Holders Holder Length 1 Range 3 L 2 L 4 Short /32 5-1/2 OP1-1S-S63 OP1-W05 Long /32 7-3/4 OP1-1L-S63 OP1-W05 Short /64 6-1/4 OP2-1S-S63 OP2-W05 Long /64 9-1/4 OP2-1L-S63 OP2-W05 Short /64 6-3/4 OP3-1S-S63 OP3-W05 Long / /4 OP3-1L-S63 OP3-W05 Short /64 6-3/4 OP4-1S-S63 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. I Inserts L 2 Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING SPILS Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) 70:
21 Opening rill Large iameter Replaceable I Insert rilling System Opening rill Holders IN50 Shank iameter Range: (50.8mm mm) 3 L 4 1 L 2 Holders Holder Length 1 Range 3 L 2 L 4 Short OP1-1S-V50 OP1-W05 Long OP1-1L-V50 OP1-W05 Short OP2-1S-V50 OP2-W05 Long OP2-1L-V50 OP2-W05 Short OP3-1S-V50 OP3-W05 Long OP3-1L-V50 OP3-W05 Short OP4-1S-V50 OP4-W05 Long OP4-1L-V50 OP4-W05 *Holder includes cartridges; however, inserts are sold separately. I Inserts Replacement Qty. Inserts Needed Mounting Key Size djusting river OP1-W05 2 MS-13M-1 5mm S-10T9-1 8T-9 OP2-W05 2 MS-15M-1 5mm S-10T9-1 8T-9 OP3-W05 2 MS-15M-1 5mm S-12T9-1 8T-9 OP4-W05 3 MS-15M-1 5mm S-14T9-1 8T-9 arbide Grade Geometry M300 M200 TiN Insert s river 5 (P35) Standard OP-05T308-P OP-05T308-H OP-05T308-T IS T-9 1 (K35) Standard OP-05T308-1P OP-05T308-1H OP-05T308-1T IS T-9 2 (K25) Standard OP-05T308-2P OP-05T308-2H - IS T-9 5 (P35) High Rake OP-05T308-PHR OP-05T308-HHR - IS T-9 THRING Key on 70: 1 70: : 2-3 Mounting screws sold in multiples of 4 djusting screws sold in multiples of 4 I inserts sold in multiples of 10 Insert screws sold in multiples of 10 = Imperial (in) = Metric (mm) SPILS : 13
22 Opening rill Large iameter Replaceable I Insert rilling System Recommended utting ata Imperial (inch) ISO P Material Hardness (HN) Speed (SFM) M300 M200 TiN Feed Rate (IPR) Free Machining Steel , 1215, 12L14, etc. Low arbon Steel , 1020, 1025, 1522, 1144, etc. Medium arbon Steel , 1040, 1050, 1527, 1140, 1151, etc. lloy Steel , 5140, 8640, etc. High Strength lloy , 4330V, 300M, etc. Structural Steel , 285, 516, etc. Tool Steel H-13, H-21, -4, 0-2, S-3, etc. S M High Temp lloy Hastelloy, Inconel 600, etc. Stainless Steel 400 Series , 420, etc. Stainless Steel 300 Series , 316, 17-4PH, etc. Super uplex Stainless Steel K Nodular, Grey, uctile ast Iron N ast luminum Wrought luminum rass THRING Minimum Pilot Hole iameter = Finish iameter - x: To open an existing diameter hole to 2.75 diameter, an OP2 tool would be used. The minimum pilot hole diameter would be: = Pre-drilled part or core OP rill SPILS Opening rill Series rill iameter Range OP OP OP OP IMPORTNT: The speeds and feeds listed above are considered a general starting point for all applications. Factory technical assistance is available for your specific applications through our pplication ngineering department. 70:
23 Opening rill Large iameter Replaceable I Insert rilling System Formulas and onstants Imperial (inch) Material onstants Type of Material Hardness (HN) K m (lbs/in 2 ) Free Machining Steel Low arbon Steel Medium arbon Steel lloy Steel High Strength Steel Structural Steel Tool Steel High Temperature lloy Titanium lloy erospace lloy Stainless Steel 400 Series Stainless Steel 300 Series Super uplex Stainless Steel Wear Plate Hardened Steel Nodular, uctile ast Iron Grey ast Iron ast luminum Wrought luminum luminum ronze rass opper Formulas 1. RPM = (3.82 SFM) / I F where: RPM = revolutions per minute (rev/min) SFM = speed (ft/min) I F = finish diameter of drill (inch) 2. HP 2 = ( (I F - I P2 ) IPR RPM K m ) / 0.80 where: Tool Power = tool power (HP) I F = finish diameter of drill (inch) I P = pre-drill diameter (inch) IPR = feed rate (in/rev) RPM = revolutions per minute (rev/min) K m = specific cutting energy (lbs/in 2 ) machine efficiency (using 0.80 as constant) 3. Thrust = 148,500 IPR (I F - I P ) K m where: Thrust = axial thrust (lbs) IPR = feed rate (in/rev) I F = finish diameter of drill (inch) I P = pre-drill diameter (inch) K m = specific cutting energy (lbs/in 2 ) 5. Torque = (HP 5252) / RPM where: Torque = torque (ft/lbs) HP = tool power (HP) RPM = revolutions per minute (rev/min) The table and equations on this page are found in the Machinery s Handbook. Permission to simplify and print the equations is granted by the ditor of the Machinery s Handbook. THRING SPILS : 15
24 Opening rill Large iameter Replaceable I Insert rilling System Recommended utting ata Metric (mm) ISO P Material Hardness (HN) Speed (M/min) M300 M200 TiN Feed Rate (mm/rev) Free Machining Steel , 1215, 12L14, etc. Low arbon Steel , 1020, 1025, 1522, 1144, etc. Medium arbon Steel , 1040, 1050, 1527, 1140, 1151, etc. lloy Steel , 5140, 8640, etc. High Strength lloy , 4330V, 300M, etc. Structural Steel , 285, 516, etc. Tool Steel H-13, H-21, -4, 0-2, S-3, etc. S M High Temp lloy Hastelloy, Inconel 600, etc. Stainless Steel 400 Series , 420, etc. Stainless Steel 300 Series , 316, 17-4PH, etc. Super uplex Stainless Steel K Nodular, Grey, uctile ast Iron N ast luminum Wrought luminum rass THRING Minimum Pilot Hole iameter = Finish iameter - x: To open an existing diameter hole to 69.85mm diameter, an OP2 tool would be used. The minimum pilot hole diameter would be: = Pre-drilled part or core OP rill SPILS Opening rill Series rill iameter Range OP OP OP OP IMPORTNT: The speeds and feeds listed above are considered a general starting point for all applications. Factory technical assistance is available for your specific applications through our pplication ngineering department. 70:
25 Opening rill Large iameter Replaceable I Insert rilling System Formulas and onstants Metric (mm) Material onstants Type of Material Hardness (HN) K m (lbs/in 2 ) Free Machining Steel Low arbon Steel Medium arbon Steel lloy Steel High Strength Steel Structural Steel Tool Steel High Temperature lloy Titanium lloy erospace lloy Stainless Steel 400 Series Stainless Steel 300 Series Super uplex Stainless Steel Wear Plate Hardened Steel Nodular, uctile ast Iron Grey ast Iron ast luminum Wrought luminum luminum ronze rass opper Formulas 1. RPM = ( M/min) / I F where: RPM = revolutions per minute (rev/min) M/min = speed (M/min) I F = finish diameter of drill (mm) 2. kw 2 = ((I F - I P2 ) mm/rev RPM K m ) / 205,154 where: kw = tool power (kw) I F = finish diameter of drill (mm) I P = pre-drill diameter (mm) mm/rev = feed rate (mm/rev) RPM = revolutions per minute (rev/min) K m = specific cutting energy (kpa) machine efficiency (using 205,154 as constant) 3. Thrust = mm/rev (I F - I P ) K m where: Thrust = axial thrust (N) IPR = feed rate (mm/rev) I F = finish diameter of drill (mm) I P = predrill diameter (mm) K m = specific cutting energy (kpa) 4. Torque = (kw ) / RPM where: Torque = torque (Nm) kw = tool power (kw) RPM = revolutions per minute (rev/min) The table and equations on this page are found in the Machinery s Handbook. Permission to simplify and print the equations is granted by the ditor of the Machinery s Handbook. THRING SPILS : 17
26 Opening rill Large iameter Replaceable I Insert rilling System Notes THRING SPILS 70:
27 Opening rill Large iameter Replaceable I Insert rilling System Notes THRING SPILS : 19
28 Guaranteed Test / emo pplication Form istributor PO # The following must be filled out completely before your test will be considered istributor Information ompany Name: ontact: ccount Number: Phone: mail: nd User Information ompany Name: ontact: Industry: Phone: mail: urrent Process List all tooling, coatings, substrates, speeds and feeds, tool life, and any problems you are experiencing Test Objective List what would make this a successful test (i.e. penetration rate, finish, tool life, hole size, etc.) pplication Information Hole iameter: in/mm Tolerance: Material: Pre-existing iameter: in/mm epth of ut: in/mm Hardness: Required Finish: RMS State: (4150 / 36 / ast Iron / etc.) (HN / Rc) (asting / Hot rolled / Forging) Machine Information Machine Type: uilder: Model #: (Lathe / machine / Machine center / etc.) (Haas, Mori Seiki, etc.) Shank Required: Power: HP/KW (T50 / Morse taper, etc.) Rigidity: Orientation: Tool Rotating: Thrust: lbs/n xcellent Vertical Yes Good Horizontal No Poor oolant Information oolant elivery: oolant Pressure: PSI / bar (Through tool / Flood) oolant Type: oolant Volume: GPM / LPM (ir mist, oil, synthetic, water soluble, etc.) Requested Tooling QTY Item Number QTY Item Number llied Machine & ngineering 120 eeds rive over, OH Telephone: (330) Toll Free US & anada: (800) Fax: (330)
29 Warranty Information llied Machine & ngineering warrants to original equipment manufacturers, distributors, industrial and commercial users of its products that each new product manufactured or supplied by llied Machine shall be free from defects in material and workmanship. llied Machine s obligation under this warranty is limited to furnishing without additional charge a replacement or, at its option repairing or issuing credit for any product which shall within one year from the date of sale be returned freight prepaid to the plant designated by an llied Machine representative and which upon inspection is determined by llied Machine to be defective in materials or workmanship. omplete information as to operating conditions, machine, set-up, and application of cutting fluid should accompany any product returned for inspection. The provisions of this warranty shall not apply to any llied Machine products which have been subjected to misuse, improper operating conditions, machine set-up or application of cutting fluid or which have been repaired or altered if such repair or alteration in the judgment of llied Machine would adversely affect performance of the product. THIS WRRNTY IS IN LIU OF LL OTHR WRRNTIS, PRSS OR IMPLI, INLUING NY IMPLI WRRNTY OF MRHNTILITY OR FITNSS FOR PRTIULR PURPOS. llied Machine shall have no liability or responsibility on any claim of any kind, whether in contract, tort or otherwise, for any loss or damage arising out of, connected with, or resulting from the manufacture, sale, delivery or use of any product sold hereunder, in excess of the cost of replacement or repair as provided herein. LL PRIS, LIVRIS, SIGNS, N MTRILS R SUJT TO HNG WITHOUT NOTI. llied Machine & ngineering Registered to ISO
30 United States llied Machine & ngineering 120 eeds rive over OH United States Phone: Fax: Toll Free US and anada: Toll Free US and anada: llied Machine & ngineering 485 W Third Street over OH United States Phone: Fax: (ngineering ept.) Toll Free US and anada: urope llied Machine & ngineering o. (urope) Ltd. 93 Vantage Point Pensnett state Kingswinford West Midlands Y6 7FR ngland Phone: +44 (0) Wohlhaupter GmbH Maybachstrasse 4 Postfach Frickenhausen Germany Phone: +49 (0) Fax: +49 (0) sia Wohlhaupter India Pvt. Ltd. -23, 2nd Floor lock ommunity entre Janakpuri, New elhi India Phone: +91 (0) Your local llied Machine representative: llied Machine & ngineering is registered by QS to ISO llied Machine & ngineering vailable Online Only: 70-OPN Publish ate: June 2018
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