Face Frame Stock Notes - Square

Transcription

1 Face Frame Stock - Square FS100 Face Frame Stock - Square Face Frame Stock Notes - Square 1) Pricing Please see Section 1 of the Wholesale Pricing atalog. 2) FS100 Straight lineal square stock run through a molder. 3) Ordering When ordering please use Order Form # 9. 4) Thickness Available in ½", ⅝", ¾", ⅞", 1", 1⅛" or 1¼" thicknesses. Face Frame Stock is available in a minimum width of a ½" and a maximum width of 9". 9" Maximum Width: Walzraft makes every attempt to produce these parts from one solid 5) Width piece of wood. Due to lumber availability and/or wood species, widths under 9" may need to be made from two or more edge glued pieces. For widths over 9", please refer to our GUPFS product found in Section M16. Available in 8' Lengths, ut to Length and Random Lengths. Random length sizes vary between 36" and 96" long. When measured, we round down to the 6) Length next nearest ½ foot. The maximum length for face frame stock is 96". For the availability of longer lengths, please contact our ustomer Support Team. Finishing is available. Face Frame Stock will be stained and sealed on two sides and all edges, 7) Finishing and top coated on the face and all edges. 3D Laminate (RTF) Face Frame Stock (FS100 only) is made of a solid wood core (Maple - Paint Grade) and are not subject to the same thickness limitations as MDF. Maximum length of 96". 8) 3D Laminate As a standard, Walzraft will apply the 3D laminate material to the face and two long edges only. 3D Laminate face frames are only available with a D33 outside edge profile. 1-2 V16.1 For PRIING See Section 1 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

2 Face Frame Stock - Beaded FS101 Face Frame Stock - Beaded FS105 Face Frame Stock - Beaded FS103 Face Frame Stock - Beaded FS102 Face Frame Stock - Beaded FS106 Face Frame Stock - Beaded FS104 Face Frame Stock - Beaded Face Frame Stock Notes - Beaded 1) Pricing Please see Section 1 of the Wholesale Pricing atalog. 2) 3) Beaded Face Frame Stock Uses Additional Profiles Bead Location 4) Miscellaneous oinery 5) Ordering Beaded Face Frame Stock is used most often for assembled or ready to assemble (RTA) haunched face frames, with inset doors and drawer fronts. The beaded edge is incorporated on one or two sides. Beaded Face Frame Stock can also be used as base molding. An additional outside edge cannot be used on the beaded side, nor is the bead available on the ends. Miscellaneous oinery options (see illustrations in Section F2) are only available on FS101, FS103 and FS105 profiles. oinery options will be added to the side of the product without a bead. When ordering, please use Order Form # 9 and factor the size of the bead into your overall face frame dimension (end view drawings are to scale). 6) Thickness Available in ¾", ⅞", 1", 1⅛" or 1¼" thicknesses. Face Frame Stock is available in a minimum width of a ½" and a maximum width of 9". Minimum Width - Dimensions for Face Frame Stock when used in Assembled and Ready to Assemble (RTA) : FS100 = ⅝", FS101 = 15 /16", FS102 = 1¼", FS103 = 1 3 /32", FS104 = 1 7) Width 9 /16", FS105 = 1 1 /64", FS106 = 1 13 /32". 9" Maximum Width: Walzraft makes every attempt to produce these parts from one solid piece of wood. Due to lumber availability and/or wood species, widths under 9" may need to be made from two or more edge glued pieces. For widths over 9", please refer to our GUPFS product found in Section M16. Available in 8' Lengths, ut-to-length and Random Lengths. Random length sizes vary between 36" and 96" long. When measured, we round down to the 8) Length next nearest ½ foot. The maximum length for face frame stock is 96". For the availability of longer lengths, please contact our ustomer Support Team. Finishing is available. Beaded Face Frame Stock will be stained and sealed on two sides and all 9) Finishing edges, and top coated on the face and all edges. Beaded Face Frame Stock (FS101, FS102 FS103, FS104, FS105, FS106) is not available with 10) 3D Laminate 3D Laminate (RTF). For PRIING See Section 1 in our Wholesale Pricing atalog. 99.7% American Made 1-3 V16.1

3 Assembled & Ready to Assemble (RTA) Assembled & Ready to Assemble (RTA) Face Frame Pocket Screw oinery FF V15.1 Assembled or Ready To Assemble (RTA) Face Frame Notes 1) Pricing Please see Section 2 of the Wholesale Pricing atalog. 2) 3) Dimensions Needed for Ordering Face Frame onfigurations 4) Assembled 5) Ready To Assemble (RTA) 6) Tolerances It is very important that we have all of the dimensions. The drawing above (FF179) indicates all of the sizes needed to properly construct a face frame, whether assembled or Ready to Assemble (RTA). To order face frames, use Order Form #15 and #15.1 and fax your drawings along with your order forms to our ustomer Support Team or drawings to: customersupport@walzraft. Please see Section 3 for additional face frame configurations. Assembled are precision bored and joints are glued and screwed together. Pocket screw joinery is Walzraft s first choice for assembly. After assembly, frames are sanded to 220 grit and fladder sanded to 180 grit. RTA are precision bored and shipped with screws specifically designed for use on the backside of the face frame, to conjoin the parts. Each joint is labeled and a drawing is provided for assembly. onvex/oncave face frames or not available Ready to Assemble (RTA). Assembled face frames will have a size tolerance +/- 1mm on the overall sizes and +/- 1mm within each opening. Assembled face frames are only grain and color matched on the faces. All natural wood characteristics are acceptable on the inside edges. Grain & olor 7) Matching 8) Stile & Rail Sizes The standard stile and rail dimension for face frames is 1½". 9) Assembly Screws Parts less than 2" wide will have one pocket screw per joint. 10) Finishing will be stained and sealed on two sides and all edges, and top coated on the face and all edges only. 11) 12) Integral Bead Option Dado and Rabbet Groove Options 13) ustom Applications When ordering, specify the FS101 or FS103 option as shown in Section 1. (Please factor the size of the bead into your overall face frame dimension.) If integral bead molding is not needed in every opening, an applied option may be substituted for the entire face frame. See Section 6 for Beaded Applied Molding Options. Stile and Rail oints are haunched, see illustration on the next page. Dado and Rabbet groove options are available. Simply specify the groove width and depth dimensions, as well as placement from each outside edge of the face frame. See Miscellaneous oinery Section F2 for all rabbet and dado groove options. For custom application requests, please fax your drawings and order forms to our ustomer Support Team or drawings to: customersupport@walzraft. For PRIING See Section 2 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

4 Assembles & Ready to Assemble (RTA) Integral Beaded With Haunched oints and Dado Grooves Dado Groove Pocket Screw oinery Example of assembled face frame components utilizing beaded face frame stock FS101. Face View Haunched joints result in a mitered joint at the beaded portion of the face frame. Dado Groove Example M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep 1) Dado and Rabbet Grooves 2) Groove Width 3) M Options Dado Groove Notes Dado and Rabbet Grooves are optional. Please see Dado and Rabbet Groove Options in the Assembled and Ready to Assemble (RTA) Face Frame Notes on the previous page. To determine your Dado Groove width, you will need to take into consideration the thickness of the sidewall material that you will be using to insert into the groove. When ordering, please specify M Option, along with the width, depth and placement from each outside edge of the face frame. For PRIING See Section 2 in our Wholesale Pricing atalog. 99.7% American Made 2-2 V15.1

5 Face Frame onfigurations Typical Base or Upper abinet Face Frame onfigurations See page 3-10 for more information. FF For PRIING See Section 3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

6 Face Frame onfigurations Typical Base abinet Face Frame onfigurations See page 3-10 for more information. For PRIING See Section 3 in our Wholesale Pricing atalog. 99.7% American Made 3-2

7 Face Frame onfigurations Typical Base abinet Face Frame onfigurations FF269 FF137 FF156 FF157 FF135 FF For PRIING See Section 3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

8 Face Frame onfigurations Typical Base abinet Face Frame onfigurations FF213 FF214 For PRIING See Section 3 in our Wholesale Pricing atalog. 99.7% American Made 3-4

9 Face Frame onfigurations Typical Base abinet Face Frame onfigurations FF202 FF For PRIING See Section 3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

10 Face Frame onfigurations Typical Upper abinet Face Frame onfigurations FF295 For PRIING See Section 3 in our Wholesale Pricing atalog. 99.7% American Made 3-6

11 Face Frame onfigurations Typical Tall abinet Face Frame onfigurations 3-7 For PRIING See Section3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

12 Face Frame onfigurations Typical Tall abinet Face Frame onfigurations For PRIING See Section 3 in our Wholesale Pricing atalog. 99.7% American Made 3-8

13 Face Frame onfigurations Typical Tall abinet Face Frame onfigurations 3-9 For PRIING See Section 3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

14 Face Frame onfigurations 90 Inside orner (Lazy Susan) Back Dimensions (Overall) FF111 FF112 Shown with M4 FF113 FF114 Shown with M4 Face Dimensions (Opening) 90 Outside orner (Lazy Susan) Back Dimensions FF111 FF112 FF114 FF113 Shown with M3 Shown with M3 Face Dimensions (Overall) For PRIING See Section 3 in our Wholesale Pricing atalog. 99.7% American Made 3-10

15 Face Frame onfigurations Face Frame onfigurations Notes 1) Pricing Please see Section 3 of the Wholesale Pricing atalog. 2) Ordering Information 3) 4) 90 Inside orner 90 Outside orner Please fax your face frame configuration drawings, along with your order forms to ustomer Support or them to: customersupport@walzraft. When ordering, please specify: Face frame part number Part sizes Opening dimensions between each part Overall width and height dimensions. Location of any Miscellaneous oinery options (M's) and/or oint Assembly Methods (AM's). Overall face frame dimensions must equal the total of your part sizes and opening sizes. Standard face frame part sizes are 1½" wide, unless otherwise noted. Must be ordered as separate left (FF111 or FF113) and separate right (FF112 or FF114) units. Assembled are precision bored and joints are glued and screwed together where the rails meet the left and right stiles. Pocket screw joinery is Walzraft s first choice for assembly. The rails utilize a standard butt joint where they meet at the inside corner, unless otherwise specified. See Section F2 for optional 45 Inside orner Miter oint (M4). See Section F3 for optional oint Assembly Methods. Walzraft prefers the Hoffmann Dovetail oining Method (AM1) when using the 45 Inside orner Miter oint (M4). Units will be shipped as a separate left and a separate right face frame to be assembled by customer. When ordering, please provide Face Frame numbers for left half and for right half. If applicable, please also indicate your Miscellaneous oinery option and oint Assembly Method. Must be ordered as separate left (FF111 or FF113) and separate right (FF112 or FF114) units. Assembled are precision bored and joints are glued and screwed together where the rails meet the left and right stiles. Pocket screw joinery is Walzraft s first choice for assembly. The rails utilize a standard butt joint where they meet at the outside corner, unless otherwise specified. See Section F2 for optional 45 Outside orner Miter oint (M3). See Section F3 for optional oint Assembly Methods. Walzraft prefers the Hoffmann Dovetail oining Method (AM1) when using the 45 Outside orner Miter oint (M3). Units will be shipped as a separate left and a separate right face frame to be assembled by customer. When ordering, please provide Face Frame numbers for left half and for right half. If applicable, please also indicate your Miscellaneous oinery option and oint Assembly Method. Outside orner must be shipped completely assembled when Walzraft is finishing with a SolidTone color. Outside corner face frames are assembled first, then the joints are sanded and the entire frame is painted. This procedure helps prevent any visible seams that may occur at the joints. (omplete assembly is not necessary for inside corner face frames.) 3-11 For PRIING See Section 3 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

16 Face Frame onfigurations % American Made 3-12

17 Face Frame Options - Square/Tapered Foot Square Foot Option for - SFO100 Shown with foot length of 3½". Tapered Foot Options for - TFO100, TFO200 TFO100 TFO200 Shown with foot length of 3½", taper start point of ¾", and taper width of ½". Shown with foot length of 3½", taper start point of 0", and taper width of ¼". 4-1 For PRIING See Section 4 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

18 Face Frame Options - Square/Tapered Foot Example: FF108 Face Frame onfiguration with Taper Foot Option (TFO100) Shown with 1½" wide stiles, taper foot length of 3½", taper start point of ¾", and taper width of ½". Square/Tapered Foot Option Notes 1) Pricing Please see Section 4 of the Wholesale Pricing atalog. 2) Ordering Information Please fax your face frame configuration drawings, along with your order forms to ustomer Support or them to: customersupport@walzraft. Length of Foot: 3½" or 4" are typical for this application. Taper Start Point (TFO100, TFO200): Please denote dimension from bottom of face frame, as shown in the illustration on previous page. Taper Width (TFO100, TFO200): Remaining flat dimension will vary with stile width. 3) Face Frame When applying the Square or Tapered Foot options to a face frame, the face frame height must include the length of the foot, as shown in the FF108 Face Frame onfiguration illustrated above. 99.7% American Made 4-2

19 Notes Page (Phone) :00AM - 4:30PM ST (24 Hour Fax)

20 Face Frame Options - Miscellaneous oinery Miscellaneous oinery Options for M3 90 Outside orner (45 Miter ut) M4 90 Inside orner (45 Miter ut) Back B Back B F B B F F F Face/Front Face/Front M10 90 Outside orner (Dado Option) M18 90 Inside orner (Dado Option) Back B Back F B B B F F F Face/Front Face/Front Miscellaneous oinery Option Notes 1) Pricing Please see Section 5 of the Wholesale Pricing atalog. Dado Groove Example M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep M10 - Back ½" [12.7] Wide ⅛" [3.2] Deep 1) Dado and Rabbet Grooves 2) Groove Width 3) M Options For PRIING See Section 5 in our Wholesale Pricing atalog. Dado Groove Notes Dado and Rabbet Grooves are optional. Please see Dado and Rabbet Groove Options in the Assembled and Ready to Assemble (RTA) Face Frame Notes in Section 2. To determine your Dado Groove width, you will need to take into consideration the thickness of the sidewall material that you will be using to insert into the groove. When ordering, please specify M Option, along with the width, depth and placement from each outside edge of the face frame. 99.7% American Made 5-1 V15.1

21 Face Frame Options - Beaded Applied Molding Beaded Applied Molding Options for 3 /4" Inset Bead #825 P: AM101 Sq Ft:.70 #1334 P: AM101 Sq Ft:.70 1" Inset Bead #846 P: AM103 Sq Ft:.70 #851 P: AM103 Sq Ft:.70 #834 P: M103 Sq Ft:.70 #1352 P: M103 Sq Ft:.70 Beaded Applied Molding Option Notes 1) Pricing Please see Section 6 of the Wholesale Pricing atalog. 2) Ordering Information 3) 6-1 V15.1 Minimum Width of Parts Order with the bead factored into the overall width dimension of your face frame parts. Drawings above are to scale. Minimum width dimensions for Assembled and Ready to Assemble using the following Beaded Applied Molding Options are noted below: FS100 + #825 or #834 = 15 /16" (Add an additional 5 /16" for center stile or center rail minimum.) FS100 + #846 or #851 = ¾" (Add an additional ¼" for center stile or center rail minimum.) FS100 + #1334 or #1352 = 1 1 /16" (Add an additional 7 /16" for center stile or center rail minimum.) For PRIING See Section 6 in our Wholesale Pricing atalog. (Phone) :00AM - 4:30PM ST (24 Hour Fax)

22 Face Frame Options - Inset/Prefit Doors Assembled or Ready To Assemble (RTA) With Inset Doors and / or Drawer Fronts (Precision Sized to Fit Openings) Available MM Gap Options 1.5mm, 2.0mm, 2.5mm, 3.0mm Using an Outside Edge profile with a slight back bevel, such as the D57, D130, D162 or D163 on Pre-fit Doors and Drawer Fronts will allow for adequate Face Frame clearance when opening. Available Inch Gap Options 1 /16", 3 /32", 1 /8", 5 /32" Inset Doors and Drawer Fronts When choosing to use inset doors and drawer fronts on your project, it is wise to recommend to the end user/homeowner that they maintain a controlled environment throughout the year with a consistent humidity level between 30% to 40% at all times. Any fluctuation in humidity levels will increase the likelihood that solid wood doors and drawer fronts will expand and/or contract. When these doors expand due to an increase in humidity, they may begin to rub and bind against the cabinet frame. The smaller the gap, the greater the risk of this occurring. When producing your requested gap, Walzraft always measures the product while in its unfinished stage. Please take into account that the thickness of the finish will reduce the gap ever so slightly. With finish being applied to the edge of the door, as well as the inside edge of the face frame, even the smallest amount of swelling could cause the door to rub. When Walzraft pre-finishes your Inset / Pre-fit doors with a SolidTone, the minimum allowable gap will be 2.0mm or 3 /32" (.09375"). Inset / Pre-fit Door Notes 1) Pricing Please see Section 7 of the Wholesale Pricing atalog. 2) Precision Sized Doors and / or Drawer Fronts 3) ustom Applications with precision sized components need to be clearly marked with the frame part sizes, as well as the overall width and height dimensions. Indicate on your drawings which openings are to receive a pre-fit door or drawer front, and the number of doors and drawer fronts per opening. Specify the gap desired, in millimeters or inches, depending on how you order. Note the gap between the frame and your doors, the frame and your drawer fronts and also between two doors that will cover one opening. If ordering in millimeters gap options are: 1.5mm, 2.0mm, 2.5mm, 3.0mm. If ordering in inches gap options are: 1 /16" (.0625"), 3 /32" (.09375"), 1 /8" (.125"), 5 /32" (.15625"). are built to your specifications. Face Frame openings are measured with calipers. ustomer specified gap is subtracted from caliper dimensions. Doors and / or drawer fronts are trimmed to match the sizes calculated above. In a Pre-fit situation, Walzraft recommends that you use the D57, D130, D162 or D163 Outside Edge Profiles, to allow the doors to swing open without hitting the face frame. For custom application requests, please fax your drawings to our ustomer Support Team or drawings to: customersupport@walzraft. For PRIING See Section 7 in our Wholesale Pricing atalog. 99.7% American Made 7-1 V16.1