CLAUSING. 15-inch DRILL 'PRESses. r::! CLAUSING CD.RPDRATION ~ N. PITCHER ST., KALAMAZOO, Ml VARIABLE SPEED. DRIVE..
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1 i! OPERATNG NSTRUCTONS and?f PARTS LST CLAUSNG 5-inch DRLL PRESses VARABLE SPEED DRVE MODELS r::! CLAUSNG CDRPDRATON - 29 N PTCHER ST, KALAMAZOO, Ml 497 ; [
2 CLAUSNG CORPORATON SAFETY RULES FOR POWER TOOLS KNOW YOUR POWER TOOL Read the owners manual carefully Learn its ap plication and limitations as well as the specific potential hazards peculiar to this tool GROUND ALL TOOLS f tool is equipped with three-prong plug, it should be plugged into a three-hole receptacle f adapter is used to accommodate two-prong receptacle, the adapter wire must be attached to a known ground Never remove third prong KEEP GUARDS N PLACE and in working order REMOVE ADJUSTNG AND WRENCHES KEYS Form habit of checking to see that keys and adjusting wrenches are removed from tool before turning on tool 5 KEEP WORK AREA CLEAN Cluttered areas and benches invite accidents 6 AVOD DANGEROUS ENVRONMENT Dont use power tools in damp or wet locations Keep work area well illuminated 7 KEEP CHLDREN AWAY All visitors should be kept a safe distance from work area 8 MAKE WORKSHOP KD PROOF - with padlocks, master switches, or by removing starter keys 9 DONT FORCE TOOL t will do the job better and be safer at the rate for which it was designed USE RGHT TOOL Dont force tool or attachment to do a job it was not designed for - WEAR PROPER APPAREL No loose clothing or jewelry to get caught in moving parts : 2 USE SAFETY GLASSES Also use face or dust mask if cutting operation is dusty J 3 SECURE WORK Use clamps or a vise to hold work when practical ts safer than using your hand, frees both hands to operate tool 4 DONT OVERREACH Keep your proper footing and balance at all times 5 MANTAN TOOLS N TOP CONDTON Keep tools sharp and clean for best and safest performance Follow instructions for lubricating and changing accessories 6 DSCONNECT TOOLS before servicing and when changing accessories such as blades, bits, cutters 7 AVOD ACCDENTAL STARTNG Make sure switch is "OFF" before plugging in cord 8 USE RECOMMENDED ACCESSORES Consult the owners manual Use of improper accessories may be hazardous j WEAR YOUR The operation of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage Always wear safety glasses or eye shields before commencing power tool operation
3 ! NSTRUCTONS AND PARTS 5" DRDLl PRESSES i VARABLE SPEED DRVE DVSON, ATLAS PRESS COMPANY KALAMAZOO, MCHGAN 49 LEVELNG THE DRLL PRESS Drill press should be level and rest solidly on Boor; place shims underneath the three foundation holes to level the drill press Equal pressure should be applied to foundation bolts to prevent distorting the base MODELS 66 THROUGH 793 SERES- 6VC- - 6VT; ; FROM SERAL No 5742 TO JUNE 965 FLE NO RASNG HEAD AND TA-BLE TO OPERATNG POSTON To position drill head, loosen clamp handle on left side of drill press 2 Slide head up column to desired height and tighten clamp handle 3 Loosen set screw in safety collar and slide it up column until it touches bottom of head, then tighten set screws 4 To position table, loosen clamp handle on right side of table 5 Slide table up column to desired height, and tighten clamp handle Generally, the normal and most convenient position for the head is about 8" to " from top of column MPORT ANT: Always keep safety collar locked under head Figure 3 ADJUSTNG SPNDLE RETURN SPRNG To increase tension, lower quill to bottom of s roke, turn the spring cap counter- docwise To release teasion, pull out spring cap (fig: 3) and turn clockwise ADJUSTNG SPNDLE END PLAY[ Release spindle return Spring tension (fig 3) 2 While holding spindle to prevent its falling, remove hex nut on bottom of depth stop rod Remo\re spindle and quill assembly from head j 66 Keep QULL (A) and COLUMN (C) covered with a light film of oil_:_ see Fig () FEED SHAFT (B) grease weekly with No bearing grease - fittings under head LUBRCATON Figure All bearings in the head and lower quill Me sealedfor-life ball bearings and do not require lubrication Occasionally grease spinjle splines Oce a year, clean and grease (medium cup grease) cam in handwheel (C, fig 2 ) To disassemble -loosen screw (A), and remove plate (B); remove handwheel by taking out center bolt Figure Loosen set screw in collar directly above qj ill 4 Push spindle firmly against bottom of q4ill Force collar against top of quill and lock collr in this position 5 Rotate spindle by hand to make sure it turns freely DO NOT have adjustment too tight 6 Replace spindle - quill assembly When setting drill depth, position pointer at depth r equired and tighten nuts ADJUSTNG DEPTH STOP 2 Loosen screws and with quill at maximum travel, pod tion scale so pointer is at 4%", then tighten screws {A, fig 4) Figure 4
4 CHANGNG SPNDLE SPEEDS To change speeds on variable drive, turn handwheel control until pointer shows desired speed CAUTON: Do not turn handwheel control unless motor is running Figure 6 QULL TAKE-UP Front of drill press head is split and has two screws that have been set at actory to provide an accurate fit between head and quill This setting should not be disturbed unless play develops between quill and head Figure 5 REPLACNG VARABLE SPEED BELT With motor running, turn variable speed dial to 7 rpm, then turn off motor 2 Turn variable dial to owest speed - this releases belt tension 3 Remove cap screws (A & D, fig 5 ) and s!ide guard (E) off rear of machine 4 Remove cap screws (G) from spindle pulley guard To eliminate play, tighten the two screws on each side of quill lock (use correct size screw driver) until all play has been removed Fig (6) Move quill up and down in head to make sure it slides freely with no play - DO NOT HAVE ADJUSTMENT TOO TGHT 5 Remove pulley guard by pulling forward 6 Remove ol\j belt 7 Slip new belt over spindle pulley Work belt on to motor pulley by rotating motor pulley by hand MPORTANT: Belt Adjustment ) 8 nstall pulley guard Start motor and turn variable control dial to highest speed - variable belt (F) s hould be flush with outside of motor pulley f variable belt is not flush with pulley: A Loosen lock nut (C) and turn adjusting rod (B) clockwise (with pliers) until belt is flush B Tighten lock nut (C) f variable belt projects beyond the pulley edge: A Loosen lock nut (C) and turn adjusting rod (B) counterclockwise until belt is flush with edge B Tighten lock nut (C) Figure 7 REMOVNG CHUCK nsert chuck wrench handle in hole in chuck collar While holding chuck in right hand, strike wrench handle with heel of left hand in a clockwise direction - see Fig (7) Continue turning collar to remove chuck from spindle, mportant - Always clean spindle taper and chuck taper bore before replacing chuck Chips or dirt score the spindle and cause chuck to slip and run out of true r 9 ns tall belt guard 22 66
5 PARTS NDEX for CD 5" CLAUSNG DRLL PRESSES VARABLE SPEED DRVE MODELS 66 THROUGH 793 \ 6VC- -JACOBS CHUCK- SERES 6VT- -MORSE TAPER- SERES FROM SERAL NOe5742 TO 55,899 BENCH AND FLOOR DRLLS Column, Table and Base,,,, Head Parts, Variable Speed Parts, MULTPLE SPNDLE DRLLS Table and Leg Parts,, 63 Head Positioning Assy Parts, 695 Column Bracket Assy Parts,, 96 Head Positioning & Bracket Assy Parts,, NSTRUCTONS FOR ORDERNG REPAR PARTS t is important to furnish the following information in addition to QUANTTY required{ PART NUMBER \ J 2 PART NAME 3 MODEL and SERAL NUMBER of machine tool - youll find both on the metal plate attached to machine note illustration below Be aurt to give Model a"d Serial Numb r a" thla plate NOTE: Screws and nuts shown without part numbers hould bo purcha ed locally We reserve the right to make changes n design and specifications without notlco,, ; ; 33
6 5" DRLL PRESS COLUMN, TABLE AND BASE 62-6 TABLE AND BR CKET ASSEMBLY l ; 5 /a"-8 HEX FULL NUT W44-4 ALLEN WRENCH 38-3 FLOOR MODEL COLUMN > t: <t, m N it rr i fl N m, < s ft,: v 4 CA J- l\),, rj l b b i - nn:r l Jm o r r:ut T evheo e Y e:iton tucntiw enottoili;j:iq rw n l n " PARTS LLUSTRATED ON THS PAGE ARE FOR DRLL PRESSES SERAL NUMBERS FROM 2 TO 4 l:i 62 66
7 No2 x 3/6 Rd Hd S : PK DRVE SCREW MODEL NUMBER PLATE (2 Reqd) / #lol WSHER C;;rr s_ CABLE CLAMP No -24 x% ROUND HEAD t\achne SCREW _, 62-7 $_PRNG AND HOUSNG ASSEMBLY 7-33 SWTCH (Single Phase) 7-34 SWTCH (3 Phase) 62-2 LOCK ASSEMBLY 454- COORDNATE LOCK PLATE LOCK SCREW (2 Reqd) GREASE FTTNG ""t 5" DRLL PRESS HEAD PARTS NSERT NUT No 8-32 x h-- ROUND HEAD MACHNE SCREW (2 Reqd) 73-7 [DEPTH SCALE 62-2 QULL LO<;K 62-8 HAND FEED ASSEMB Y! hx2- ROLL PN MPORTANT PARTS LLUSTRATED ON THS PAGE ARE FOR DRLL PRESSES SERAL NUMBERS FROM 2 TO l_ s-s2 EED HANDLE i (3 Req d) 62-3 DRLL STOP ASSEMBLY SlOF-9 PPER DEPTH : STOP NUT -- : ; DEPTH L STOP fj NDCATOR - s37-os9 Ya x %_:--" LOWER DEPTH ROLL PN STOP NUT SPNDLE AND QULL ASSEMin Y (No2 MT) 62- SPNDLE (Jacobs No 33) 62- SPNDLE AND QULL ASSEMBLY (Jacobs No 33 Taper) / 5/6-24 X 2 HEX HEAD CAP SCREW RUBBER BPE: DEPTH STOP STUD -5/6x24, f-!ex FULL NUT 4-75 DETH BRACKET 66 5
8 5" DR LL PRESS VARABLE DRVE PARTS 5/6-8 X% HEX HEAD CAP SCREW (2 Reqd) J SPNDLE PULLEY GUARD 7 5/6 PLAN WASHERS (2 Reqd) 5/6-8 x 5 / 8 / < : l HEX HEAD CAP SCREW (2 Reqd) RETANER -r:, 39-4 g ; fs -6 X 3,4 HEX HEAD CAP SCREW 5-28 CLEVS (2 Reqd) \ 5 / 6-24 _ N HEX JAM # 8 32 x 3fa BEARNG RD HD MACH SCRJ, Reqd 3-3 HUB l J + SPEED CHART ;E xc:; h_ - SCREW ; p HAND WHEEL BOLT KNOB Ye x% -2 o ASSEMBLY 56-8x WAVE TYPE WASHER 5/6,-: MPORTANT (WTH BEARNGS AND SPACER) ; HEX CAP SCREW (JReqd) (3 Reqd) PARTS LLUSTRATED ON THS PAGE ARE FOR DRLL PRESSES SERAL NUMBERS FROM 5742 TO UPPER SPNDLE PULLEY ASSEMBLY l FORK BALL STUD SPNDLE PULLEY ASSEMBLy HNGE LOCK WASH MOTOR PULLEY ASSEMBLY RETANER RETANER 66-2 UPPER MOTOR PULLEY ASSEMBLY i 66-8 No 2 x 3/6 Rd Hd PK PUSH ROLL PN NCLUDED N CAM RNG "" ;- --@- "?& 648-oo f:p r: \ HEX JAM NUT "- " /6 PLAN WASHERS (2 Reqdl LOWER SPNDLE PULLEY DRVESCREW ;;SSEMBLY :::::::::::!!:-_)USED W /4 SNGLE 6 )6 8 X " HEX CAP SCREW PHASE MOTORS (4 reqd ) PULLEY KEY ;:FG::t::; 5/6 ll BEARNG EARNG SPAC N SLEEVE 5/6-8 X 3,4_ SOCKET SET SCREW (Full Dg Pt) (2Reqd) - u-72-2 SLEEVE co RETANER RNG (Ext) MOTOR-SPACER USED W /3 PHASE & 725 SNGLE PHASE MOTORS MOTOR-SPACER USED W 4 SNGLE PHASE MOTORS _ (4 reqd ) 6 3 WASHER \ (4-reqd) "@) HP MOTOR and 27 cm:u SNGLE PHAG HP MOTOR 3 3-PHASE 6 S 66
9 NO 96 HEAD POSTONNG AND COLUMN BRACKET PARTS for 5" MULTPLE SPNDLE TABLES *NOTE: Furnished ONLY with DRLLS assembled at factory using 694 COLUMNS {SEE NOTE 694; COLUMN {6r Lg) COLUMN { 37" Lg 38-2 _ HANDLE /a-6x2% 4o LFT SCREW 3/6 X /4_,, ROLL PN t - l3 x2}7 HEX HEAD CAP SCREW :::;-tt COLUMN BRACKET ---G::--- r :::::::- -:::::-- -- f ::::,--- -! : :-- -::::-:::, -- _ -- -,-=- - :_:: / r-- -- _ : :::::: : /, c: ::::: :::- :::-----== = _, d: _--_:_ :4!_jj il ::::::_ ::::::_;:::: _- l2-3x /2 J / (4 Req d J j HEX CAP SCRE - (per leg) PPE P,LUG 2 Req d /-@ , #6 x 3fa PK [, J MPORTANT {4-reqd ) t DRVE SCREW M N2MT THE PARTS LLUSTRATED ON THS PAGE ARE THE FOLLOWNG DRLL PRESSES: a i DL-5 6SC SERES - FROM SER NO 26 TO 6ST SERES - FROM SER NO 636: Tp 6VC SERES - FROM SER NO 524 TO LEVELNG CREW C-l:::::;-, U 6VT SERES - FROM SER NO 559 2Reqd) :::::_--":;; L (per leg) i
10 ! 5" MULTPLE SPNDLE TABLE PARTS OL trough TABLES AND LEGS HEAD AND COMPONENT PARTS 552 BASE 22" x 25" working surface Single 5" head! No 692 TABLE 2" x 3" working surface Takes two 5" heads No 696 TABLE 2" x 6" working surface Takes four 5" heads No 697 END SECTON Two sections provide 2" x 9" working surface Two take six 5" heads No 698 MD SECTON 2" x 3" working surface Takes two 5" heads Use with two No 697 End Sections No 699 TABLE LEG Two required for Nos 692 and 696, three required for two No 697, and three for two No 697 with one No 698 Tables are drilled for legs Hales for column mounting brackets drilled on order to customers specifications ARE llustrated ON PARTS PAGES N THE FRONt OF THS SECTON NOTE: FASTENERS ARE NCLUDEb WTH TABLE LEGS - 2" Tl :-w--t-""- t t DA f--"- 2" 2"- "- 6" SPNDLE f 3-SPJNDLE U==3" 35" One piece table, two leqs required,f- -,-- lj 6" " One piece table, two legs required : 2-SPNDLE One piece table, two legs required One piece table, two legs required - f"+-7"-t-7" 7"-T-7"-rll _ f-9"-t-7"-r-7"-l r-t7"-t-7"- +--7"-T7 "-9_ 45" 5-SPNDLE 45" 3" - 9" 95" Two piece table, three legs required 7-SJ DLE 2" 25" Thre e piece table, three legs required !,+-s"--5"-- +-5"-r-5"-7%" 7% T-5"--5 _r_, "---5"-- r- "-"l-,-f, - 6-SPNDLE Two piece table, three legs required o :c toj ( 5-5 BAS E, PRODUCTON NOTE: ORDER SPECAL LEFT LEG453-6 FOR TWO, THREE, FVE AND SEVEN MULTPLE SPNDLE DRLL PRESS TABLES 7-8-SPNDLE Three piece table, three legs required! - - No 699 TABLE LEG
11 NO 63 HEAD POSTONNG & NO 695 COLUMN BRACKET PARTS for 5 MULTPLE SPNDLE TABLES HEAD POSTONNG LFT SCREW LFT COLLAR ASS BLY 3/6x / ROll PN COLUMN (SHORT) j, ----BD-6 THRUST BEARNG LFT HOUSNG 695?-@ ;: ---- _ , ::; :::::::-- -::::::-,-::::::_,--- : :- / i _ (! _ r--:: :: i Et:-----_-_-: il "":::::::_::::::X;:::: ;::: PPE PLUG r--ij 2 Reqd /2-3 X h HEX CAP SCREWs -- 4 Reqd) j _ - (per leg) / n #6 X ; PK!,!:, DRVE SCREW 4-reqdl {!Jj NAMEPLA Tf (2 reqd) i DL l-_, T CREW ::::-:--_ U 2Reqd) (per leg), MPORTANT THE PARTS LLUSTRATED ON THS PAGE ARE FOR THE FOLLOWNG DRLL PRESSES: 6SC SERES - FROM SER NO 2 TO l25 6ST SERES - FROM SER NO 2 TO,635 6VC SERES - FROM SER NO 52 TO 524 6VT SERES - FROM SER NO 52 TO :::::::::::::--:?: L i
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