Introduction to MMK Products 2016 Manufacturers Presentation
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1 Introduction to MMK Products 2016 Manufacturers Presentation
2 MMK Matsumoto Overview 2016 Manufacturers Presentation Shown: System 3R Chuck
3 MMK Machine Co., Our Commitment Innovation And Reliability Since its inception June 1948, MMK product lines have evolved to include a vast selection of automatic jaw chucks that will direct load your workpiece, without having to stock thousands of system carriers or manually pre-load the part into each individual carrier. Our commitment to high quality products and excellent service has earned MMK Matsumoto industry wide attention. MMK Matsumoto distinguishes itself from the competition though its quality and innovative designs. With the most complete line of NC rotary tables milling, grinding, E.D.M., water jet, and laser machines, MMK is one of the workholding industry s premier suppliers. With over 60 years of experience, commitment to quality, superior engineering, technical support, and customer service is what propels MMK above the competition. 3 Manufacturer of exceptional industrial workholding products
4 Industries And Applications Aerospace Automotive Energy/Petroleum Grinding Machining/Tooling Equipment Marine Medical/Orthopaedics Micro-Machining Power Generation Waterjet Wire, Die Sinker EDM 4 Manufacturer of exceptional industrial workholding products
5 MMK Machine Co., Global Network World Headquarters Based in Kanazawa, Japan with a 40,000 square foot facility for engineering, manufacturing, sales, customer service and technical training and support. NI-80 Shimeno-machi Kanazawa, Japan Phone Main Customers Hwacheon Makino Mazak Mitsui Seiki Mitsubishi Heavy Industries Mitsubishi Electric Mori Seiki Nakamura-Tome Okuma OKK Takamatsu Machinery Toshiba 5 Manufacturer of exceptional industrial workholding products
6 MMK Machine Co., Global Network World Headquarters Based in Kanazawa, Japan with a 40,000 square foot facility for engineering, manufacturing, sales, customer service and technical training and support. NI-80 Shimeno-machi Kanazawa, Japan Phone MMK Matsumoto Europe European Headquarters 63 rue Andre Bollier Lyon 7EME France Phone MMK Matsumoto Corp. USA North & South America 16 East Piper Lane, Suite 129 Prospect Heights, IL Phone Manufacturer of exceptional industrial workholding products
7 MMK Machine Co., Company History July 2010 Established MMK MATSUMOTO EUROPE SASU (Subsidiary) in Lyon, FRANCE Jan 2005 Established MMK MATSUMOTO CORPORATION (Subsidiary) in Chicago, USA May 1997 Acquired ISO 9001 in JQA Quality Assurance Company Registration System (upgraded to ISO9001:2000 in September 23, 2002) Feb 1995 Acquired CE marking authorized by TUV (Germany). (Chucks, cylinders, NC tables) Jan 1995 Agreement with NORTHFIELD PRECISION (USA). Started to deal in precision air chucks July 1987 Agreement with ATLINGS (Sweden). Started the sale of self centering steady rests. Jan 1982 Agreement with SMP (France) and OTT (German). Developed the NC rotary table Nov 1980 Tie-up agreement with LOGANSPORT MACHINE (USA) May 1968 Started the manufacture and sale of hydraulic chucks Feb 1961 Matsumoto was incorporated as Matsumoto Machine Co., Ltd. with capital of $2M yen Oct 1960 Started the manufacture and sale of lathe chucks Jun 1948 Matsumoto started operations manufacturing chains, gears and machine tools 7 Manufacturer of exceptional industrial workholding products
8 MMK Machine Co., Global Partners & Customers 8 Manufacturer of exceptional industrial workholding products
9 Automatic Jaw Changing System (AJC) 24/7 Lights-Out Manufacturing
10 Automatic Jaw Changing Chuck System Automatic Jaw Changing Chuck (AJC) 10 Premier manufacturer Manufacturer of exceptional industrial workholding products
11 Automatic Jaw Changing Chuck System Overview Unlike conventional pallet changing systems, MMK Matsumoto s patented, automatic jaw changing power chuck system (AJC Chuck) provides the capability to directly load a work-piece, without having to stock thousands of system carriers or manually pre-load the part into each individual carrier. The AJC Chuck is equipped with multiple exchange plates and a double actuating Cylinder which provides both Clamping of an exchange plate with custom top jaws, and also the ability to direct clamp and unclamp the work-piece using the power chuck jaws without any type of additional manual holder. Video File: AJC Mazak 11 Manufacturer of exceptional industrial workholding products
12 Automatic Jaw Changing Chuck System Benefits Benefits: AJC system enhances and allows for 24/7 lights-out automated manufacturing Turning operations can only be automated with adding an AJC system and robotic exchange Quick-change over without sacrificing accuracy Designed and engineered specifically for your application 12 Manufacturer of exceptional industrial workholding products
13 AJC Chuck Models - Specifications 13 Premier manufacturer Manufacturer of exceptional industrial workholding products
14 Mazak Case Study - Project Specifications (AJC8-10) 14 Manufacturer of exceptional industrial workholding products
15 Mazak Case Study (AJC8-10) 15 Manufacturer of exceptional industrial workholding products
16 Mazak Case Study (AJC8-10) Video File: AJC Manufacturer of exceptional industrial workholding products
17 Mazak Case Study (AJC8-10) Testing/Precision Tuning 17 Manufacturer of exceptional industrial workholding products
18 AJC Chuck Mounted On Mazak Machine Center 18 Manufacturer of exceptional industrial workholding products
19 AJC Chuck Mounted On Mazak Machine Center Video File: AJC_Mazak 18 Premier manufacturer of exceptional industrial workholding products
20 AJC Chuck Mounted On 2 Spindle NC Lathe Video File: AJC_Mazak 19 Premier manufacturer of exceptional industrial workholding products
21 AJC Chuck Pallet Changer Operation Video File: Chuck Change 21 Manufacturer of exceptional industrial workholding products
22 AJC Chuck On Mazak Integrex 200iST Machine Center Video File: MMK AJC Chuck Change Mazak_HD 22 Manufacturer of exceptional industrial workholding products
23 Quick Jaw Change Power Chuck Operation (QJC) Video File: MMK Matsumoto QJC 22 Premier manufacturer of exceptional industrial workholding products
24 Next Generation Automatic Chuck Change (ACC System) Video File: ACC Manufacturer of exceptional industrial workholding products
25 Automatic Jaw Changing Chuck System 25 Manufacturer of exceptional industrial workholding products
26 Cutting/Producing Complex Parts Wire-Cutting, Die Sinker And Small Hole Drilling
27 Wire Cutting, Die Sinker and Small-Hole Drilling 27 Manufacturer of exceptional industrial workholding products
28 Designed For EDM Applications Ground Up Benefits And Features Compact & Lightweight Design Small footprint Vertical or horizontal positioning Fully Submersible Made from stainless steel and aluminum, units are completely sealed, impervious to water or oil and EDM debris Highly Accurate High capacity brush armature protects against current, bearings, motor and scale isolation Indexing Accuracy 14 sec, Repeatability ±2 sec Patented OTT Worm And Wheel Gear Co-developed with OTT GmbH Outstanding Accuracy, Efficiency and Durability 28 Manufacturer of exceptional industrial workholding products
29 Strength Of MMK Rotary Tables With OTT Worm Gears Zero Backlash Precision 2-piece split gear design Extreme Efficiency Many teeth engaged at all times Incredible Durability Physical allowance for thermal expansion = No seizure Longevity High torque transmission ensures long life 29 Manufacturer of exceptional industrial workholding products
30 Designed For EDM Applications Ground Up 30 Manufacturer of exceptional industrial workholding products
31 Fully Submersible, B-Axis EDM Rotary Table MDW Series
32 MDW-Series: Stainless Steel, Submersible Into Water Or Oil Shown: MDW100L 32 Manufacturer of exceptional industrial workholding products
33 MMK Models Designed For EDM Applications Ground Up Benefits And Features Compact Tilt Table Design Small footprint Compatible with System 3R and Arowa systems Fully Submersible Made from stainless steel and aluminum, units are completely sealed, impervious to water or oil and EDM debris Highly Accurate High capacity brush armature protects against current, bearings, motor and scale isolation Indexing Accuracy 14 sec, Repeatability ±2 sec Patented OTT Worm And Wheel Gear Co-developed with OTT GmbH Outstanding Accuracy, Efficiency and Durability 33 Manufacturer of exceptional industrial workholding products
34 MDW-Series: Chuck Variations System 3R Design and Innovations 34 Manufacturer of exceptional industrial workholding products
35 MDW-Series: Chuck Variations EROWA System Design and Innovations 35 Manufacturer of exceptional industrial workholding products
36 MDW201-Series: 3-Way Installation 36 Manufacturer of exceptional industrial workholding products
37 MDW401-Series: 3-Way Installation 37 Manufacturer of exceptional industrial workholding products
38 MDW-Series: Models Engineering 38 Manufacturer of exceptional industrial workholding products
39 Fully Submersible, Tilting, Multi-Axis Rotary Table SAT Series
40 Designed For EDM Applications Ground Up Benefits And Features Compact Tilt Table Design Small footprint Vertical or horizontal positioning Fully Submersible Made from stainless steel and aluminum, units are completely sealed, impervious to water or oil and EDM debris Highly Accurate High capacity brush armature protects against current, bearings, motor and scale isolation Indexing Accuracy 14 sec, Repeatability ±2 sec Patented OTT Worm And Wheel Gear Co-developed with OTT GmbH Outstanding Accuracy, Efficiency and Durability 40 Manufacturer of exceptional industrial workholding products
41 Cantilever Style Tilting Table Designed For Multi-Axis Machining 41 Premier manufacturer Manufacturer of exceptional industrial workholding products
42 SAT Series: Cantilever Tilting Table Designed For ) 42 Premier manufacturer Manufacturer of exceptional industrial workholding products
43 SAT100 Series Features Designed for wire-cut and die-sinker, compact multi-sided machining Table face at tilting center 15kg Load capacity Max swing dia. 248mm 43 Premier manufacturer Manufacturer of exceptional industrial workholding products
44 SAT161 Series Features Designed for high precision fine hole drilling Max. swing dia. 450mm 50kg Load capacity Table face at 65mm below tilt center 44 Premier manufacturer Manufacturer of exceptional industrial workholding products
45 SAT161 Series Customization Partition added between rotary and tilt 45 Premier manufacturer Manufacturer of exceptional industrial workholding products
46 SAT-Series: Models Engineering 46 Manufacturer of exceptional industrial workholding products
47 Fully Submersible, A/B-Axis, Trunnion-Style Rotary Table KEAT/KWAT Series
48 Designed For EDM Applications Ground Up Benefits And Features Fully Submersible Made from stainless steel and aluminum, units are completely sealed, impervious to water or oil and EDM debris Highly Accurate High capacity brush armature protects against current, bearings, motor and scale isolation Indexing Accuracy 14 sec, Repeatability ±2 sec Patented OTT Worm And Wheel Gear Co-developed with OTT GmbH Outstanding Accuracy, Efficiency and Durability 48 Manufacturer of exceptional industrial workholding products
49 Trunnion Style A/B-Axis Table Designed For EDM Machining Submersible, Tilting A/B-Axis Table for Wire EDM KWAT tilting tables are capable of holding large, heavy work pieces. Fully sealed, air purged, and impervious to EDM water and debris, KWAT tables are perfect for EDM machining. The internal structure of the table is isolated from the electric current and current collecting brushes also help to protect the unit. Made of stainless steel, KWAT style tables are meant for complete or partial submersion under water. Shown: KWAT Model Ø mm 49 Manufacturer of exceptional industrial workholding products
50 Tilting Rotary Tables Designed for Holding Larger Workpieces 410mm swing inside cradle New art from Chad / match angle and style on next slide Shown: KWAT232B 50 Premier manufacturer Manufacturer of exceptional industrial workholding products
51 Tilting Rotary Tables Designed for Holding Larger Workpieces Low profile trunnion Shown: MDWAT232B 51 Premier manufacturer Manufacturer of exceptional industrial workholding products
52 Designed For EDM Applications Ground Up MDWAT250 KEATii150 MDEAT Manufacturer of exceptional industrial workholding products
53 5-Axis, 360 Cutting/Producing Complex Parts Hollow Axis Rotary Wire EDM
54 Hollow Axis Rotary Wire Designed For EDM Machining Introduced in 2014, MMK Matsumoto s true five-axis, tilting tables are designed specifically for processing complex, die/mold, aerospace and medical parts. Our SBii170 table combines increased speed, outstanding precision and flexibility required for tight tolerances, five-axis, hard-milling applications. The spindle-movement has an indexer range of 360 degrees and can rotate endlessly. A high precision hollow thru-hole with an opening diameter of 122mm to allow for cutting parts up to 4.80 inches across. Since the work-piece continuously rotates, the EDM wire can stay perpendicular the entire time to improve stability. Design advantages allows all sides of the part to be cut without anything obstruct the wire guides, while the hole makes it possible to cut the part center without any impediments. 54 Manufacturer of exceptional industrial workholding products
55 Outstanding Precision: 5-Axis, 360 Indexer Range Shown: Model SBii Manufacturer of exceptional industrial workholding products
56 SB-Series: Model SBii170 Engineering 56 Manufacturer of exceptional industrial workholding products
57 Designed For EDM Applications Ground Up 57 Manufacturer of exceptional industrial workholding products
58 Rugged Design For Intense Drilling Applications Big-Bore Rotary Tables, Tri-Mount Positioning
59 Heavy-Duty, Big-Bore Rotary Tables For Extreme Environments High Precision, Greater Rigidity Large Thru-Hole Allows For Diverse Applications Widely Used In Petrochemical Industry Shown: Model MDHV Premier manufacturer Manufacturer of exceptional industrial workholding products
60 Heavy-Duty, Big-Bore Rotary Tables For Extreme Environments 60 Premier manufacturer Manufacturer of exceptional industrial workholding products
61 Building Customer Specific Solutions Custom NC Rotary Tables
62 We Build Customer Specific Solutions Custom CNC Rotary Tables MMK Matsumoto has the ability to produce custom rotary tables, designed and built to meet the requirements of any specific customer application. Work directly with one of our application specialists, to help determine the correct specifications necessary to achieve increased efficiencies, capabilities, and the versatility of your investment. MILLING EDM GRINDING ROBOTICS MEASURING MICRO-MACHINING LASER-PROCESSING Shown: Direct Drive RT: MDHi100L 62 Manufacturer of exceptional industrial workholding products
63 High Capacity, Precision Indexing Power Generation Rotor One-axis Direct Drive Motor High Accuracy / Speed Simple structure without speed reducer 63 Manufacturer of exceptional industrial workholding products
64 High Capacity, Precision Indexing Power Generation Rotor Top Overview Approx. 45 Ton Workpiece Face Overview 1000mm Rotary Rear Steady Rest Lifting System 64 Manufacturer of exceptional industrial workholding products
65 We Build Customer Specific Solutions Custom CNC Rotary Tables MILLING Custom specifications for both vertical and horizontal milling EDM Fully submersible B-axis and A/B-axis indexers for wire or sinker EDM GRINDING Built for high-speed, continuous, production-level grinding applications ROBOTICS Completely automate your processes for lights-out manufacturing MEASURING Precision indexing for end-product quality control MICRO-MACHINING Compact, frictionless rotary stages for ultimate control LASER-PROCESSING Extreme precision, ideal for laser welding & laser cutting Shown: MDATii420DS-ALECT 65 Manufacturer of exceptional industrial workholding products
66 Versatile, Durable & Rigid Designs For Most Any Application 66 Manufacturer of exceptional industrial workholding products
67 Online Product Specification Sheets Manufacturers Representative-USA 67 Manufacturer of exceptional industrial workholding products
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