Tongtai Machine & Tool Co., Ltd.

Transcription

1 Trust & Technology Vertical Machining Center TMV-850Qll/50Qll Tongtai Machine & Tool Co., Ltd. Headquarters No.3, Luke 3rd Rd., Luzhu Dist., Kaohsiung City 82151, Taiwan TEL FAX Taoyuan Branch Taichung Branch Japan Branch Europe Branch Romania Branch Malaysia Branch Vietnam Branch Thailand Branch Indonesia Office TEL TEL TEL TEL TEL TEL TEL TEL TEL FAX FAX FAX FAX FAX FAX FAX FAX China Operation Center Shuzhou Tong-yu Machine & Tool Co., Ltd. No.555 Huahong Rd., Economic Development Zone of Wujiang, Suzhou City, Jiangsu Province, China TEL FAX Wuhan Branch Chongqing Branch Guandong Branch Tianjin Branch Shanghai Office Shenyang Office TEL TEL TEL TEL TEL TEL FAX FAX FAX FAX FAX FAX Affiliates Honor Seiki Co., Ltd. TEL : FAX : Asia Pacific Elite Corp. TEL : FAX : Quick-Tech Machinery Co., Ltd TEL : FAX : PCI-SCEMM - rue Copernic TEL : FAX : ANGER Machining GmbH TEL : FAX : TMV-850QII/50QII

2 01 TMV-850Qll/50Qll TMV-850Qll/50Qll Vertical Machining Center 02 TMV-850Qll/50Qll TMV-850Qll and TMV-50Qll are the upgraded versions that allow the rapid traverse of up to 48 m/min. The rapid automatic tool changer shortens the T to T time less than 2 seconds. These features will provide the best investment return to the customers. Excellent C type mechanical structure design provides high machine rigidity. It also assures excellent positioning accuracy during high speed and precision machining. The integrated ergonomic working table design and friendly operating panel improves operating efficiency. Spindle thermal distortion compensation is available. It not only monitors the temperature change in machine structure and feeding axis, but also engages the compensation in spindle to enhance the machining stability. Machine main specifications Item Unit TMV-850QII TMV-50QII X/Y/Z travel 850 / 600 / 530 1,050 / 600 / 530 Spindle speed rpm 8,000 /,000 CONTENTS 03 Main structure 08 Examples of application 09 Peripheral accessories Tongtai- Technical Application Center 11 Spindle output and torque chart 12 Machine dimension 13 Optional 14 Specifications Rapid traverse Table size Max. loading capacity Servo motor Max. tool weight Tool capacity m/min kw pc 48 / 48 / x 600 1,0 x / 4.5 /

3 03 TMV-850Qll/50Qll TMV-850Qll/50Qll Vertical Machining Center 04 Main structure X/Y/Z axis specification Travel X/Y/Z TMV-850Qll 850 / 600 / 530 TMV-50Qll 1,050 / 600 / 530 Servo motor Preloaded Ball Screws All ball screws of X/Y/Z axis are preloaded to reduce thermal distortion and ensure the machine s continuous performance and accuracy. Axis thrust bearings are automaticly lubricated for long life. Rapid traverse X/Y/Z 48/48/48 m/min Chip-proof telescopic cover Chips removal design Dual chip augers are standard and the flushing system is optional for increasing the ability of chip disposal and decreasing the cleansing time. Ball screw & rigid linear guide way Finite Element Analysis FEA FEA is employed in the machine design to ensure structural integrity. The result is high rigidity, high accuracy, and excellent machine productivity Ergonomic design The ergonomic design facilitates the operator in monitoring the production process during program editing. It reduces mistakes and improves working efficiency.

4 05 TMV-850Qll/50Qll Vertical Machining Center TMV-850Qll/50Qll Vertical Machining Center 06 Main structure Automatic Tool Changer In TMV-850Qll and TMV-50Qll series, the standard capacity of the tool magazine is 24 pieces. It uses a rapid tool changer to shorten idle time and achieves the goal of high efficiency machining. Direct-drive type (Opt.) Direct-drive type : 8,000 rpm,000 rpm Tool capacity 24 pcs Tool changing time T to T : 2.0 sec C to C : 3.4 sec Direct-drive motor Belt type spindle Spindle is connected with motor by coupling Spindle cooler is available Coolant through spindle is available ( T8 motor only) Standard Belt-type : 8,000 rpm Optional Belt-type :,000 rpm Spindle is connected with motor by belt Coolant through spindle is available Spindle cooler is available Spindle cooler (Opt.) Coolant through spindle (C.T.S) (Opt.) The coolant through spindle is available. It improves machining speed and extends the tool life. Moreover, it allows efficient metal chip removal during deep hole machining and improves the workpieces precision. Spindle cooler (Opt.) Coolant through spindle (C.T.S) (Opt.) T8 motor only Spindle cooler is used to control the spindle temperature to match the machine temperature. This prevents the spindle from overheating, thus minimizing thermal distortion. Spindle cooler is used to control the spindle temperature to match the machine temperature. This prevents the spindle from overheating, thus minimizing thermal distortion. Flexible coupling Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle. Spindle with air purge and labyrinth design avoids coolant and metal chips into the spindle.

5 07 TMV-850Qll/50Qll Vertical Machining Center TMV-850Qll/50Qll Vertical Machining Center 08 Main structure Examples of application Table size (L W) L W 850QII QII 1,0 600 Unit : Working area (L W H) 850QII 50QII L W H , Unit : Fine ground table surface with excellent flatness. Machining efficiency improvement test The below graphs show the comparison between TMV-850A and TMV-850QII. In the practical applications, the TMV-850QII saves % more machining time than the TMV-850A. Furthermore, to compare the different machining modes, the TMV-850Q has better performance than TMV-850A, especially in tapping. Maximum table load 800 Table height from floor 900 Working area 0 % 95 % 90 % Cycle time comparison TMV-850A 0 % TMV-850QII % time saving % TMV-850QII : 850 TMV-50QII : 1, % 70 % 0 % Machining modes comparison % 18% efficiency improving 118 % TMV-850A TMV-850QII % Max. 1 % 2% efficiency improvement 6% efficiency improvement 6 % Max. table load % 2 % 0 % 0 % 0 % TMV-850QII : % TMV-50QII : 1,0 0 % Machining Drilling Tapping

6 09 TMV-850Qll/50Qll Vertical Machining Center TMV-850Qll/50Qll Vertical Machining Center Peripheral accessories Tongtai- Technical Application Center Precision testing For assuring assembly precision, Tongtai not only sets internal controls through standard operating procedures, but also has established self-checking lists for each machine assembly. Engineers follow the lists to ensvre setting and testing for improving the quality of products. The purpose of T-TAC is to take care of customer s machining solution actively. Based on the outstanding technical applications, Tongtai is able and willing to provide advanced machining technologies, machining solutions as well as trial tests to its customers and ensures them of excellent experiences in machine operation, maintenance convenience and machine availabity. Solution planning After-sales technical service Customize machine development Trial tests Response rapidly & Innovation process & Technology development Delivery instruction Customer demands Machining test & Ensure quality Staff training Counication and experience sharing with customers and partners Solution offering Issue diagnosis & Customization (Opt.) With an excellent R&D team, Tongtai is able to offer customization with optional solutions. TOTAL SOLUTION PROVIDER TSP T-TAC technical and machining solutions Solutions Product manufacture test Contents Through the manufacturing progress and jig & fixture plans, Tongtai s skilled staff will manufacture the first piece for understanding the client s corresponding demands. Machining technologies By introducing innovative technologies and adding the extra functions, T-TAC is available to provide brand-new solutions. Machine technology Training Technology exhibits Our technical staff will test current problems, which clients have, in the same machine model for processing problem diagnosis and providing possible solutions. Furthermore, our skilled staff is able to provide the services at the client s factory. T-TAC is open to train current clients, potential customers, agents, teachers/students, and employees and to strengthen their abilities. T-TAC is also an excellent platform to launch new products/technologies by cooperation with software/hardware suppliers. With presentation of highly reliable products/technologies, it s possible to provide higher efficiency and availability solutions than currently existing ones.

7 11 TMV-850Qll/50Qll Vertical Machining Center TMV-850Qll/50Qll Vertical Machining Center 12 Spindle output and torque chart Machine dimension Belt type spindle (All series CIS is optional) TMV-850QII Unit: Std. 6 (7.5/) 8,000 rpm (Opt.,000 rpm) Opt. P15 (9/) 8,000 rpm Nm 35 Nm kw Nm 95.5 Nm 9 kw ,8 Opt. P15 (9/),000 rpm Opt. 12 (15/11 kw) 8,000/,000 rpm Nm 76.4 Nm 9 kw Nm Nm kw 11 kw TMV-50QII 2,000 2,200 3,260 Unit: Direct-drive type (All series CIS is optional) Opt. 6 (7.5/),000/12,000 rpm Opt. T8 (11/7 kw),000/12,000 rpm 47.7 Nm 8 35 Nm Nm 11 kw , kw 5.6 kw 3.7 kw 2.2 kw Nm 6.6 kw 4.5 kw ,000 2,500 3,260

8 13 TMV-850Qll/50Qll Vertical Machining Center TMV-850Qll/50Qll Vertical Machining Center 14 Optional accessories Specifications Coolant through spindle Spindle cooler 4 th axis Item Specification Unit TMV-850QII TMV-50QII Table size (L W) 950 x 600 1,0 x 600 Tool breakage detector Oil skier Chip conveyor Table Max. table load Table height from floor T-slot (size No.) 18x5 Spindle Spindle taper Spindle speed rpm 7/24 Taper No. Belt type 8,000 (Opt.,000) Direct drive type (Opt. 12,000) Travel X/Y/Z axis Travel Spindle nose to table 850 / 600 / ,050 / 600 / 530 Tri-color warning light Oil mist collector Coolant gun Feed X/Y/Z axis rapid traverse Cutting feedrate m/min /min 48 / 48 / ,000 Tool shank BT- Tool capacity pc 24 ATC Max. tool diameter Max. tool diameter (w/o adjacent tool) Ø89 Ø125 Max. tool lenght 250 A/C for electrical cabinet Transformer Sub-operation box Max. tool weight Spindle motor (50% ED) kw 7 7.5/5.5(Opt. 9.0/7.5, 15/11) Motors X/Y/Z axis servo motor kw 4/4/5.5 Coolant motor kw 0.37 Controller FANUC 0i-M(Opt. 31i) Machine size Width x Depth x Height Weight 2,200 x 3,260 x 2,8 5,500 2,500 x 3,260 x 2,8 5,900 Specifications may be changed without prior notice