Shipyard Machinery and Power Tool Safety. A Hazard Prevention Course. Conducted By The Port of San Diego Ship Repair Association. (Including Guarding)
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1 Shipyard Machinery and Power Tool Safety (Including Guarding) A Hazard Prevention Course Conducted By The Port of San Diego Ship Repair Association This material was produced under grant SH SH7 from the Occupational Safety and Health Administration, U.S. Department of Labor. It does not necessarily reflect the views or policies of the U.S. Department of Labor, nor does mention of trade names, commercial products or organizations imply endorsement by the U.S. Government. 1
2 Table of Contents 2
3 Course Objectives 3
4 OSHA 4
5 Recent and Real Machinery Hazards 5
6 Machinery Hazards Exercise A lathe is a machine that rotates the workpiece about an axis of rotation to perform various operations such as cutting, sanding, knurling, drilling, deformation, facing, turning with tools that are applied to the workpiece to create an object with symmetry about that axis. 6
7 Your Risk Exercise
8 Where Mechanical Hazards Occur Power Transmission Device Other Moving Parts Point of Operation Controls
9 Hazards to be Guarded
10 Motions Rotating - Gears Reciprocating - Table Transverse Motion - Belts
11 In-Running Nip Points Rotating - Gears Reciprocating - Table
12 Action Cutting Band Saw Punching Metal Punch Shearing Shearing Machine Bending Bending Machine
13 Exercise 13
14 Applicable Regulations
15 Machine Guards and Devices
16 Machine Guards Fixed and Interlocked Fixed Interlocked
17 Machine Guards Adjustable and Self-Adjusting Bandsaw blade Circular table saw Adjustable Self-Adjusting
18 Exercise From a safety perspective identify the pros and cons of each type of guard below. 18
19 Guarding Devices Presence Sensing and Pullback Presence sensing device Cables attached to operator s hands or wrists Removes hands from point of operation during danger period Pullback
20 Guarding Devices Restraint and Safety Controls Safety Cable Restraint Safety Controls
21 Guarding Devices Gates and Two-Handed Controls Gates Two-Handed Controls
22 Safeguarding by Location and Distance
23 Exercise
24 Specific Machines Hazards and Solutions 24
25 Abrasive Wheel and Grinder Rotating (Motion) Cutting (Action) Protective Shields
26 Abrasive Wheel and Grinder Hazards
27 Abrasive Wheel and Grinder Solutions
28 Band Saw?????? (Motion)?????? (Action)
29 Band Saw Hazards
30 Band Saw Solutions Properly adjust the blade guide to fit the thickness of the stock and ensure the guard is as close as possible to the stock.
31 Shop Saw (Cut-Off Saws) Rotating (Motion) Cutting Miter Saw Chop Saw (Action)
32 Shop Saw Hazards
33 Shop Saw Solutions
34 EXCERCISE 34
35 Drill Press??????? (Motion)??????? (Action)
36 Drill Press Hazards
37 Drill Press Solutions
38 Wood Lathe??????? (Motion)??????? (Action)
39 Wood Lathe Hazards
40 Wood Lathe Solutions
41 Planer??????? (Motion)??????? (Action)
42 Planer Hazards
43 Planer Solutions
44 What Should Have Been Done Differently? 44
45 Milling Machine??????? (Motion)??????? (Action)
46 Milling Machine Hazards
47 Milling Machine Solutions
48 Roll-Forming & Roll-Bending??????? (Motion)??????? (Action)
49 Roll-Forming & Roll-Bending Hazards
50 Roll-Forming & Roll-Bending Solutions
51 Machine Guarding Checklists
52 Questions/Comments 52
53 Portable Power Tools 53
54 Power Tool Hazards - Exercise 54
55 Applicable Regulations
56 OSHA Precautions 56
57 More OSHA Precautions 57
58 Controls and Switches 58
59 Specific Tool Hazards and Solutions 59
60 Abrasive Grinders 60
61 Exercise 61
62 Abrasive Grinder Hazards 62
63 Abrasive Grinder Hazard Solutions 63
64 Hazard Solutions - Preparation 64
65 Hazard Solutions - Inspection 65
66 Hazard Solutions Ring Test Replacing the Wheel 66
67 Hazard Solutions PPE Switch the Grinder On 67
68 Hazard Solutions Grinding Switch the Grinder Off 68
69 Hazard Solutions Other Precautions Maintenance/Storage 69
70 Hand Grinder Do's and Don ts 70
71 What Happened? 71
72 Exercise 72
73 Portable Power Drills 73
74 Portable Power Drill Hazards 74
75 Exercise 75
76 Portable Power Drill Solutions 76
77 Before You Pull The Trigger! 77
78 While Drilling! 78
79 More While Drilling! 79
80 Drilling Don ts
81 Portable Power Drill Exercise 81
82 Sawzalls 82
83 Sawzall Hazards 83
84 Sawzall Solutions 84
85 Before You Pull The Trigger! 85
86 While Sawing! 86
87 Sawzall Don ts
88 More Sawzall Don ts
89 Sawzall Exercise 89
90 Needle Gun 90
91 Needle Gun Hazards 91
92 Needle Gun Solutions 92
93 Before You Pull The Trigger! 93
94 While Needle Gunning! 94
95 Needle Gunning Don ts
96 Needle Gunning Exercise 96
97 97
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