PREMIUM THIN TURRET TOOLING SYSTEM
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1 Distribuitor: S.C. SM TECH S.R.L. smtech.ro Tel: Tel mob: Fax: PREMIUM THIN TURRET TOOLING SYSTEM Strength. Performance. Innovation.
2 TECHNOLOGY FOR INCREASED TOOL LIFE Optima Coating The New Standard in Tooling Performance! Optima is a proprietary TiCN (titanium carbonitride) coating that was custom engineered at our inhouse coating facilities. It features unique properties that significantly enhance tooling performance. This coating, which is available only to Wilson Tool customers, provides a level of surface hardness, wear resistance and lubricity never before associated with coated or uncoated punch press tooling. Some of the many benefits that you will enjoy with our Optima coating include: Longer Tool Life Increased wear resistance More hits between sharpenings Reduced adhesion (galling) Reduced slug pulling Reduced corner breakdown Improved special tooling performance Lower overall tooling costs Inhouse coating facilities allow us to deliver faster and maintain total quality control Number of hits PUNCH LIFE Punch Life Nibbling 14ga. (1.9mm) 304 Stainless Steel 10,000,000 9,000,000 8,000,000 7,000,000 6,000,000 5,000,000 4,000,000 3,000,000 2,000,000 1,000,000 0 D2 M2 TIN Using a 7.9mm Round Punch Optima The white area indicates actual results achieved through three tool sharpenings of 0.25mm each. The complete graph indicates projected results with a total of 6mm removed for sharpening. NUMBER OF HITS Number of Hits Before First Sharpening Nibbling 14ga. (1.9mm) 304 Stainless Steel 1,200,000 Optima 51.61mm 45.16mm 38.7mm 32.25mm 25.8mm 19.35mm 12.9mm 6.45mm 0mm 0.76mm MATERIAL ADHESION Square mm of Material Adhesion (Galling) on Punch Tips Nibbling 12ga. (2.1mm) Aluminium D2 D2 M2 TIN Optima Using a 6.3mm Square Punch (At 20,000 hits) TIP WEAR Punch Tip Corner Wear Nibbling 14ga. (1.9mm) 304 Stainless Steel Number of hits 1,000, , , , ,000 0 D2 M2 TIN Using a 7.9mm Round Punch Amount of Corner Wear 0.64mm 0.5mm 0.38mm 0.25mm 0.13mm 0mm M2 TIN Optima Using a 6.3mm Square Punch (At 25,000 hits) TECHNOLOGY AT THE CUTTING EDGE 2 UK Tel (Free):
3 TABLE OF CONTENTS Optima Coating Features and Benefits 5/8 Drop In Quick Adjust B Station Series 90 B Station Full Size (B Station Body) Series 90 Heavy Duty, B Station Series 90 D Station D Station Full Body Shear Options NonStandard Keying Replacement Insert Assembly Close to Clamps Tooling Punch & Die Shims Add Ons Terms and Conditions UK Tel (Free):
4 FEATURES AND BENEFITS B Station Builtin lubrication system ensures proper internal lubrication Preloaded spring pack assembly allows easy guide and punch removal Oring for easy guide removal no tools required Simple click adjustment for punch length 25% more bearing area on punch for more stability Lubrication ports for even oil distribution DoubleD key for longer life Hardened steel guide for longer life Standard Die Positive Taper Negative Taper 4 UK Tel (Free):
5 FEATURES AND BENEFITS D Station Push button punch length adjustment (no shims needed) Builtin oiling system Preloaded spring pack assembly Tapped for M14 extractor Armorclad punch holder for longer life Hardened tool steel guide Accepts key on shank for outboard pin style punches Push button lock release for quick stripper plate removal Positive locking stripper plate retention Assembly can achieve angles of 0, 45, 90, 180, 225 and 270 Optima coated key for superior wear resistance Slug Hugger 2 Die Protrusion for Slug Retention Slug UK Tel (Free):
6 5/8 DROP IN (Not for use in AutoIndex stations) Socket Head Set Screw (Cone Pt. M5.8 x 8mm) (To be used with black oxide adj. punch head) Cat. No ea. 2,10 Adj. Punch Head Cat. No ,70 Socket Head Set Screw (Cone Pt x 1/4) Cat. No ,10 Spring Cat. No ,70 Spring Canister Cat. No ,30 Socket Head Set Screw (1032 x 3/8) Cat. No ,10 Dowel Pin (4.76 x 15.1mm) Cat. No ,20 Guide Cat. No ,70 Retaining Ring Cat. No.108 1,20 Dowel Pin (4.76 x 8.7mm) Cat. No ,60 Maximum punching force = 9 Tonnes Description Cat. No. Price Guide Assembly w/.625 (15.88mm) dia. Closed Round Stripper Plate ,00 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. For add ons go to page 18 Punches Round Shape ,20 50,80 24,70 Strippers Round Shape Fitted ,40 23,90 Dies Round Slug Hugger * Round Positive Shape Slug Hugger * Shape Positive Shape Negative ,20 24,30 97,90 64,20 64,20 Standard Shapes & Key Locations (Die View) 6 UK Tel (Free):
7 QUICK ADJUST B STATION Retaining Ring Cat. No ,60 Punch Head Cat. No ,00 Spring Cover Cat. No ,40 11/4 Spring Cat. No ,70 Driver Cat. No ,40 Spring Support Cat. No ,20 Spring Plate Cat. No ,20 Spring, 31/2 Thin Lock Button (4 Req d) Cat. No ,00 Adjustment Pin (4 Req d) Cat. No ,60 11/4 ORing Cat. No ,20 Dowel Pin (replacementround only) (4.76 x 15.1mm) Cat. No ,20 GuideRound Cat. No ,50 GuideShape/Fitted Cat. No ,90 Dowel Pin (4.76 x 8.7mm) Cat. No ,60 Maximum punching force = 13.6 Tonnes Description Cat. No. Price Quick Adjust Spring Pack Assembly Punch & Guide Assembly Round w/closed Round Guide Shape w/fitted Guide ,10 225,10 282,70 49,40 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. For add ons go to page 18 Punches Round Shape ,50 83,80 49,40 Guides Round Shape ,50 75,90 Dies Round Slug Hugger * Round Standard Shape Slug Hugger * Shape Positive Shape Negative ,20 24,30 97,90 64,20 64,20 Standard Shapes & Key Locations (Die View) UK Tel (Free):
8 SERIES 90 B STATION Socket Head Set Screw (Cone Pt. M5.8 x 8mm) Cat. No ,10 Driver Assembly Cat. No ,30 Punch Head Cat. No ,00 Spring Cat. No ,70 Retaining RingNew Design (balllock design) Cat. No ,20 Index PinNew Design (4.75mm dia.) Cat. No ,40 Driver Cat. No ,50 ORing Cat. No ,20 Spring Support With ORing Cat. No ,40 Ring Clip Cat. No ,60 Felt Filter Cat. No ,60 Dowel Pin (4.76 x 15.1mm) Cat. No ,20 GuideRound Cat. No ,40 GuideShape/Fitted Cat. No ,10 Maximum punching force = 13.6 Tonnes Description Cat. No. Price Dowel Pin (4.76 x 8.7mm) Cat. No ,60 Punch & Guide Assembly Round w/closed Rd. Guide Shape w/fitted Guide ,50 243,50 49,40 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. For add ons go to page 18 Punches Round Shape ,90 96,30 49,40 Dies Round Slug Hugger * Round Standard Shape Slug Hugger * Shape Positive Shape Negative ,20 24,30 97,90 64,20 64,20 Standard Shapes & Key Locations (Die View) 8 UK Tel (Free):
9 FULL SIZE B STATION Socket Head Set Screw (Cone Pt. M5.8 x 8mm) (To be used with black oxide adj. punch head) Cat. No ,10 Socket Head Set Screw (Cone Pt x 1/4) Cat. No ,10 Adj. Punch Head Cat. No ,00 Spring Cat. No ,70 ORing Cat. No ,20 Guide Collar With ORing Cat. No ,00 GuideRound Cat. No ,50 GuideShape/Fitted Cat. No ,90 Dowel Pin (4.76 x 15.1mm) Cat. No ,20 Maximum punching force = 13.6 Tonnes Description Cat. No. Price Dowel Pin (4.76 x 8.7mm) Cat. No ,60 Punch & Guide Assembly Round w/closed Rd. Guide Shape w/fitted Guide ,60 177,70 49,40 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. For add ons go to page 18 Punches Round Shape ,90 83,80 49,40 Dies Round Slug Hugger * Round Standard Shape Slug Hugger 2 * Shape Positive Shape Negative ,20 24,30 97,90 64,20 64,20 Standard Shapes & Key Locations (Die View) UK Tel (Free):
10 SERIES 90 HEAVY DUTY B STATION Driver Cat. No ,90 Spring Cat. No ,30 Driver Assembly Cat. No ,50 Spring Support with ORing Cat. No ,30 ORing Cat. No ,20 Threaded Spring Retainer with Ring Clip Cat. No ,10 Ring Clip Cat. No ,60 Retaining RingNew Design (balllock design) Cat. No ,20 Index PinNew Design (4.75mm dia.) Cat. No ,40 Dowel Pin (4.76 x 15.1mm) Cat. No ,20 GuideRound Cat. No ,60 GuideShape/Fitted Cat. No ,30 Dowel Pin (4.76 x 8.7mm) Cat. No ,60 Description Cat. No. Price Punch & Guide Assembly Round w/closed Rd. Guide Shape w/fitted Guide ,90 502,70 49,40 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. For add ons go to page 18 Punches Round Shape w/ring Clip ,50 139,70 49,40 Spherical concave shear & Optima standard on 25.4mm, 25mm and 31.75mm diameters. Dies Round Slug Hugger * Round Standard Shape Slug Hugger * Shape Positive Shape Negative ,20 24,30 97,90 64,20 64,20 Standard Shapes & Key Locations (Die View) 10 UK Tel (Free):
11 SERIES 90 D STATION ORing Cat. No ,90 Socket Head Set Screw (Cone Pt. M5.8 x 6mm) Cat. No ,10 Double D Washer Cat. No ,10 Coil Spring Cat. No ,80 Socket Head Cap Screw (1/2 13 x 2 1/8 lg) Cat. No ,00 Socket Head Cap Screw (M12 x 54mm lg) Cat. No ,00 Lockwasher (1/2 High Collar) Cat. No ,80 Guide Unit Assembly Cat. No ,40 Guide Only (Not Complete) Cat. No ,70 Key Cat. No ,30 Socket Head Cap Screw (M3 x 12mm) Cat. No ,10 Lockwasher (For M3) Cat. No ,90 Wire Lock Ring Cat. No ,00 Spring Retaining Nut Cat. No ,80 Adjusting Push Button Cat. No ,50 Disc Spring (4 Req d) Cat. No ,40 Punch Driver Cat. No ,20 Spring Support Cat. No ,20 Socket Head Cap Screw (Special M4 Cone Pt.) Cat. No ,60 Lockwasher (For M4) Cat. No ,90 Punch Holder (with.512 /13mm keyslot) Cat. No ,70 Punch Holder (with.250 /6.35mm keyslot) Cat. No ,70 Dowel Pin Adapter Bushing Cat. No ,40 Dowel Pin (1/4 x.450) Cat. No ,20 Urethane (1/4 x 1/2 lg) Cat. No ,10 Urethane (1/4 x 1 lg) Cat. No ,10 Linear Expander Cat. No ,60 Stripper Ring Cat. No ,60 Description Cat. No. Price Guide Assembly (.512 /13mm Keyslot) ,20 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. Punches Round Shape ,00 152,40 83,90 For add ons go to page 18 Series 90 Guide Assemblies are keyed for shapes at 0, 45, 90, 180, 225 and 270 Strippers Round Closed Shape Fitted ,50 52,50 1.6mm Rooftop shear is given to all punches with A dimension greater than 50.8mm and width greater than 6.35mm, at no extra charge. Dies Round Slug Hugger * Round Standard Shape Slug Hugger * Shape Standard Ultima Add On (Round) Ultima Add On (Shape) ,20 111,30 279,30 243,20 122,30 102,00 All punches 6.35mm and under in width will be shipped with no shear unless specified. Square dies are keyed for shape at 0 and 45 ; all other shaped dies are keyed for shape at 0 and 90 Standard Shapes & Key Locations (Die View) UK Tel (Free):
12 D STATION FULL BODY Punch Head Cat. No ,60 Socket Head Cap Screw (M61 x 20mm) Cat. No ,10 Disc Springs (4 Req d) Cat. No ,40 Punch Driver Cat. No ,90 Socket Head Cap Screw (M x 35mm) Cat. No ,80 Lockwasher (High Collar) Cat. No ,80 Key Cat. No ,50 Guide Cat. No ,10 Socket Head Cap Screw (M5.8 x 12mm) Cat. No ,60 Socket Head Cap Screw (Special 540 Flat Head) Cat. No ,80 Snap Lock Ring Cat. No ,00 Description Cat. No. Price Guide Assembly Keyed for shapes at 0 & ,50 * Slug Hugger dies must be ordered punch size plus clearance, 2.49mm min. dia. on rounds, 1.53mm min. width on shapes, 0.15mm min. clearance A Dimension = longest distance across shape. Punches Round (M12 Thread) Shape (M12 Thread) Strippers Round Shape ,50 264,70 83,90 43,50 52,50 For add ons go to page mm Rooftop shear is given to all punches with A dimension greater than 50.8mm and width greater than 6.35mm, at no extra charge. All punches 6.35mm and under in width will be shipped with no shear unless specified. Dies Round Slug Hugger * Round Standard Shape Slug Hugger * Shape Standard Ultima Add On (Round) Ultima Add On (Shape) ,20 111,30 279,30 243,20 122,30 102,00 Square dies are keyed for shape at 0 and 45 ; all other shaped dies are keyed for shape at 0 and 90 Standard Shapes & Key Locations (Die View) 12 UK Tel (Free):
13 SHEAR OPTIONS Type of Shear Benefit Limitation Rooftop Best shear for punching at maximum tonnages When nibbling, bite must be 75% of punch dimensions or excessive side loading will result Concave or Double Concave Best shear for nibbling because it inverts stresses The punch is less reistant to breakage when punching at high tonnages because of inverted stresses Inverted Rooftop Also good shear for nibbling because it inverts stresses More susceptible to breakage because of sharp focal point for stresses, use with great care Double Valley Shear Best shear for nibbling when shape is long and narrow The punch is less resistant to breakage when punching at high tonnages because of inverted stresses JK Shear A special punch tip shear that allows you to punch high strength materials with a reduced risk of breakage Can only be used on punches up to (25.4mm) diameter or A dimension Special Shears Station A Dimensions Inverted Rooftop or Single Concave Double Valley or Double Concave 1.6mm Shear 3.2mm Shear 1.6mm Shear 3.2mm Shear B Within 31.75mm 23,80 N/A 34,50 N/A D Within 88.9mm 28,00 28,00 38,70 38,70 1.6mm rooftop shear is given to all punches with A dimension greater than 50.8mm and width greater than 6.35mm at no extra charge. All Punches 6.35mm and under in width will be shipped with no shear unless specified. In some instances, inverted rooftop is substituted for single and double concave shears. JK Shear Shape Add On Price Round 8,20 Rectangle, Square, Hexagon, Single DB, Double DB 23,80 Obround 39,50 A Dimension = Longest dimension across shape UK Tel (Free):
14 NON STANDARD KEYING When ordering shapes at nonstandard angles, use the diagram below to eliminate any confusion. Die View Die View Die View Front of Machine Wilson Tool keying diagram Front of Machine Example Shape at 23 Shape at single angles other than standard or 45 (Note: no additional charge for shape at 45 ) Station Punches Dies Guides or Strippers B 34,50 34,80 Not Applicable D Std. & Full Body 70,70 62,50 Not Applicable Standard keying, plus extra pins or keys for shapes at other than 45 increments Station Punches Dies Guides or Strippers Per pin or key 5/8 Not Available Not Available Not Available B Not Available Not Available Not Available D Std. & Full Body 101,20 85,50 Not Applicable Standard keying, plus extra pins or keys for shapes at 45 increments Station Punches Dies Guides or Strippers Available Options Add On Price Available Options Add On Price Available Options Add On Price 5/8 Not Available Not Available 0 & 45 27,20 0 & ,20 *0 & 45 or 0 & ,30 ea. B 0 & 45 39,50 0 & 45 27,20 0 & ,50 0 & ,20 Closed round guide or 2 fitted guides required D Std. & Full Body 45 Increments 93,80 45 Increments 27,20 Not Available Not Available 14 UK Tel (Free):
15 REPLACEABLE INSERT ASSEMBLY For D Station Replaceable Insert Assembly Station Body (M 12) Punch Insert Set (M 12) Cat. No. Price Cat. No. Price Cat. No. Price D Stn. Full Body , , ,60 Parts Description Cat. No. Price Socket Head Cap Screw 3/8 16 x 1 long ,80 High Collar Lock Washer for 3/8 screw ,80 Dowel Pin 1/4 Dia. x.450 long ,20 Optima is standard on punch inserts Blade insert punches under 9.53mm in width will be shipped with no shear unless specified. Double Valley Shear is recommended for widths of 4.75mm thru 9.53mm and minimum lengths of 50.8mm when used for nibbling. See Shear chart page 13. For widths less than 2.36mm, consult the sales desk. Maximum width 19mm Inserts are available as obround to be used with rectangle dies, to eliminate Saw Tooth Effect. Aligning Tools Description Cat. No. Price B Station Upper Unit ,10 Lower Unit ,60 C Station Upper Unit ,50 Lower Unit ,60 D Station Upper Unit ,40 Lower Unit ,10 Note: Not for use in Auto Index Station UK Tel (Free):
16 CLOSE TO CLAMPS TOOLING D Station Series 80 Plus Relieved Guide Assembly for Punching Close to Clamps Description Cat. No. Price Guide Assembly ,90 Guide Only ,90 Punches ,10 Strippers Relieved both sides Relieved one side only Dies Slug Hugger * (relief 2 sides, shp at 90 ) Slug Hugger * (relief 2 sides, shp at 0 90 ) Slug Hugger * (relief 1 side, shp at 90 ) Slug Hugger * (relief 1 side, shp at 0 90 ) Positive (relief 2 sides, shp at 90 ) Positive (relief 2 sides, shp at 0 90 ) Positive (relief 1 side, shp at 90 ) Positive (relief 1 side, shp at 0 90 ) Negative (relief 2 sides, shp at 90 ) Negative (relief 2 sides, shp at 0 90 ) Negative (relief 1 side, shp at 90 ) Negative (relief 1 side, shp at 0 90 ) 3245 N/A ,40 354,80 410,00 333,50 407,80 304,20 346,90 294,40 346,90 304,20 346,90 294,40 346,90 All punches 6.35mm and under in width will be shipped with no shear unless specified. Slug Hugger dies must be ordered punch size plus clearance, 1.53mm min. width shapes, 0.15mm min & Slug Hugger 2 0.1mm. clearance 16 UK Tel (Free):
17 PUNCH/DIE SHIMS Punch Shims Thick (1.5mm) Individually Station Qty. Cat. No. Price B ,20 D Full Body Package Station Qty. Cat. No. Price B ,10 C Full Body ,00 D Full Body ,00 Die Shims Die Shims Die Shims 0.25mm Thick Individually Station Qty. Cat. No. Price B ,70 D ,60 Package Station Qty. Cat. No. Price B ,40 D , mm Thick Individually Station Qty. Cat. No. Price B ,70 D ,60 Package Station Qty. Cat. No. Price B ,40 D ,20 1.5mm Thick Individually Station Qty. Cat. No. Price B ,70 D ,60 Package Station Qty. Cat. No. Price B ,40 D ,20 Die Shims for MultiTools Machine Type Individual Package 15 ea. Station Shape Thickness Cat. No. Price Cat. No. Price FinnPower MT 12 & 20 8 Round 0.25mm , ,70 FinnPower MT 12 & 20 8 Round 0.76mm , ,70 FinnPower MT 12 & 20 8 Shape 0.25mm , ,30 FinnPower MT 12 & 20 8 Shape 0.76mm , ,30 FinnPower MT 6 & mm , ,90 FinnPower MT 6 & mm , ,90 FinnPower MT 6 & mm , ,90 FinnPower MT 6 & mm , ,90 UK Tel (Free):
18 ADD ONS B Station Add Ons Add ons for Rounds Small Diameter Punch Die Stripper mm Clearance < 0.10mm 11,50 9,90 Add ons for Shapes 6,60 9,90 Small Widths Punch Die Stripper mm Clearance < 0.10mm 75,70 9,90 6,60 9,90 11,50 Add 9,00 to round or shape punch for extra straight before radius, extra back taper, or no back taper. D Station Add Ons Add ons for Rounds Small Diameter Punch Die Stripper < 29.21mm mm Clearance < 0.10mm 72,40 9,90 24,70 Add ons for Shapes 34,50 Small Width Punch Die Stripper mm 195,80 215,50 37,80 Small A Dimension Punch Die Stripper < 29.21mm mm Clearance < 0.10mm 54,30 16,50 34,50 34,50 Add 9,00 to round or shape punch for extra straight before radius, extra back taper, or no back taper. 18 UK Tel (Free):
19 TERMS AND CONDITIONS Order Credit Payment Cancellation Returned Material Claims Prices Minimum order is 55,00 All orders are subject to the approval of our credit department. If you are a new account, please furnish us with a bank reference and three supplier references. A credit limit will be imposed on new accounts until credit has been established. Terms are new 30 days In the event an order is cancelled, a charge will be made to cover labour, materials and over heads. A handling charge of 25% is made on all standard parts returned for credit. Written permission and shipping instructions must be obtained before the return of any material. Special tooling cannot be returned. All claims for shortages must be made within 3 days of the invoice date. Prices and specifications subject to change without prior notice. E & OE. All prices are exclusive of VAT. UK Tel (Free):
20 Wilson Tool International, Ltd. United Kingdom Stirling Road, South Marston Industrial Estate, Swindon, Wiltshire, SN3 4TQ, United Kingdom Tel (Free): Tel: Fax: or Wilson Tool International, Inc. United States Tel (Free): Tel: Fax (Free): Fax: Wilson Tool International China Tel: Fax: Wilson Tool International Germany Tel (Free): Tel: Fax (Free): Fax: verkauf@wilsontool.eu.com Distribuitor Romania: S.C. SM TECH S.R.L. smtech.ro Tel: Tel mob: Fax: Wilson Tool International A/S Denmark Tel (Free): Tel: Fax (Free): Fax: sales@wilsontool.dk Wilson Tool International France Tel: +33 (0) Fax: +33 (0) ventes@wilsontool.eu.com Wilson Tool International Argentina Tel: Fax: ventasargentina@wilsontool.com The Wilson Tool Company S. de R.L. de C.V. Mexico Tel: 52 (81) Fax: 52 (81) americalatina@wilsontool.com Exacta Precision Products Ontario Tel: Fax: info@exactapunch.com Exacta FabTool Ontario Tel: Fax: info@exactafabtool.com June 2016
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