Choosing the right puller for the job. Types of Puller

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Cecil McLaughlin
5 years ago
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1 Pullers

2 Sykes-Pickavant pullers are manufactured to a very high specification and subjected to rigorous testing - far exceeding their stated capacities. The legs and beams are drop forged from high quality steel and then heat treated for extra strength and durability. Pullers are rmally classified as either hydraulic or mechanical with many different types within these two styles. Choosing the right puller for the job Always use a 3 leg puller if possible. This gives a better load distribution and is much safer in use. Decide what spread is required. This is determined by the width of the part to be pulled. Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal. Types of Puller Estimate out what force is required. More force may be required for rusted parts or where there is a large area of surface contact. Hydraulic pullers enable maximum force to be applied with minimum effort. Alternatively, choose a puller whose force screw diameter is at least half the size of the shaft of the item to be removed. If in doubt, use the next largest - using an undersized puller will slow down the job and lead to frustration. Hydraulic Pullers These have a simple, grease-filled ram instead of a mechanical force screw, producing extra power with ease. The spring loaded plunger provides direct, n twisting application of thrust which is more effective and more secure. Loadstar Hydraulic Pullers Various styles available; Loadstar 8, 12 & 20 Tonne and Loadstar Plus 20, 30 & 50 Tonne. For heavy duty pulling and extracting. Mechanical Pullers These use a mechanical force screw. Thin Jaw Pullers These have special legs for use where clearance is limited behind the gear or bearing race. Available in both hydraulic and mechanical. Quick Reference Guide Blind Housing Bearing Removers These operate without the need to dismantle machinery or remove the running shaft. Separators For where all round support is required or where there is insufficient space for standard puller legs. Slide Haers Used when there is shaft, making a conventional puller unsuitable. Split Collet Extractors For blind housing internal use. The split collet is pushed into the centre of the bearing and then expanded via the hex nut on the end of the collet. Concentric Pullers Self locking, self positioning legs and force screw. Screw operated concentric action. Self Grip Adjustable Pullers Self gripping, self centring and spring loaded action. Puller Puller External Adaptor Diameter 2 & 3 Leg Kits Safe Working Load (tonnes) Ram Extension External Internal Pullers 163

Twin Leg Mechanical Pullers Two legs for removing gears, races, bearings and sprockets.

Drop forged steel legs, beam and jaws. Heat treated for strength and durability.

Refer to pages 184-187 for component illustrations.

for external use Min - 660390 0-80 90 083000 0-150 80 083100 0-200 140 083100 Standard

increased pulling options Min - 083200 0-300 250 083300 0-350 380 083300 Thin Jaw Leg Pullers

3 Twin Leg Mechanical Pullers Two legs for removing gears, races, bearings and sprockets. Different leg styles available - see tables below. Automotive and industrial applications. Drop forged steel legs, beam and jaws. Heat treated for strength and durability. Can be upgraded for triple leg pulling. Supplied in carton. Refer to pages for component illustrations. Double Ended Reversible Leg Puller Leg Style: Double Ended Reversible Double ended legs for external use Min Standard Adjustable Leg Pullers Leg Style: Standard Adjustable 3 positions, adjustable legs for increased pulling options Min Thin Jaw Leg Pullers Leg Style: Thin Jaw Thin jaws enable access where clearance behind components is limited * Includes extension piece. Min *

Triple Leg Mechanical Pullers Three legs for removing gears, races, bearings and sprockets.

Double ended legs for external use. Drop forged steel legs, beam and jaws.

use Min - 082700 0-150 80 082800 0-200 140 Standard Adjustable Leg Pullers 083400 Leg Style: Standard

380 Thin Jaw Leg Pullers 086500 Leg Style: Thin Jaw Thin jaws enable access where clearance behind

4 Triple Leg Mechanical Pullers Three legs for removing gears, races, bearings and sprockets. Different leg styles available - see tables below. Automotive and industrial applications. Double ended legs for external use. Drop forged steel legs, beam and jaws. Heat treated for strength and durability. Supplied in carton. Refer to pages for component illustrations. Double Ended Reversible Leg Pullers Leg Style: Double Ended Reversible Double ended legs for external use Min Standard Adjustable Leg Pullers Leg Style: Standard Adjustable 3 positions, adjustable legs for increased pulling options Min Thin Jaw Leg Pullers Leg Style: Thin Jaw Thin jaws enable access where clearance behind components is limited * Includes extension piece. Min * Thin Jaw Leg Manufactured to the same high specification as the standard leg and using the same materials, but designed for use where clearance is limited. Pullers 165

Twin/Triple Leg Mechanical Pullers 082300 Gold Standard Twin/Triple Leg Puller For removing bearings, gears, pulleys and sprockets. 2 position adjustable legs for increased pulling options.

082300 Leg Style Standard Adjustable 082300 0-60 50 Mechanical Twin/Triple Reversible Leg Mechanical Puller Kits Twin and triple beams and double ended legs for a wide range of pulling options.

5 Twin/Triple Leg Mechanical Pullers Gold Standard Twin/Triple Leg Puller For removing bearings, gears, pulleys and sprockets. 2 position adjustable legs for increased pulling options. Fine pitch force screw with built in T bar for smooth operation. 1 tonne capacity Leg Style Standard Adjustable Mechanical Twin/Triple Reversible Leg Mechanical Puller Kits Twin and triple beams and double ended legs for a wide range of pulling options. See below for packaging options. Refer to pages for component illustrations. Leg Style: Double Ended Reversible Min - No. of Puller Combinations Packaging Forcing Screw Twin Head Triple Head Carton Leg Assembly-Reversible Forcing Screw Twin Head Triple Head Carton Leg Assembly-Reversible Forcing Screw Twin Head Triple Head Carton Leg Assembly-Reversible Contains both kits , Metal Case Contains both kits , Carton 166

Mechanical Puller Kits 084200 Mechanical Puller Kit Makes 12 separate mechanical 2 or 3 leg pullers.

of Puller Combinations 084200 0-350 380 12 082711 1 Forcing Screw 660362 1 Twin Head 660363 1 Triple Head 082714 3 Leg Assembly - Reversible 082811 1 Forcing

Assembly - Standard Adjustable 083314 3 Leg Assembly - Standard Adjustable Mechanical Separators Individual separators for removing and refitting bearings, etc.

095200 External Min - 095000 10-55 095100 20-105 095200 35-140 095300 50-175 Use with Can be used with 083000 Twin Leg Puller or 094000 Twin Leg Pulling Unit

6 Mechanical Puller Kits Mechanical Puller Kit Makes 12 separate mechanical 2 or 3 leg pullers. Twin and triple heads, double ended reversible and standard adjustable legs for a wide range of pulling options. Supplied in metal case Min - No. of Puller Combinations Forcing Screw Twin Head Triple Head Leg Assembly - Reversible Forcing Screw Twin Head Triple Head Leg Assembly - Reversible Forcing Screw Twin Head Triple Head Leg Assembly - Standard Adjustable Leg Assembly - Standard Adjustable Mechanical Separators Individual separators for removing and refitting bearings, etc. Can be used with any of the Sykes-Pickavant design of pullers where standard legs cant gain access. Tapered legs provide all round support External Min Use with Can be used with Twin Leg Puller or Twin Leg Pulling Unit Use with Twin Leg Puller or Twin Leg Pulling Unit Can be used with And Twin Leg Pullers or Twin Leg Pulling Unit Can be used with Sykes-Pickavant Loadstar Heavy Duty Pullers or Twin Leg Pulling Unit Pullers 167

Mechanical Puller & Separator Kits 094003 Multi Puller Pack Makes 5 different mechanical puller/separator combinations.

7 Mechanical Puller & Separator Kits Multi Puller Pack Makes 5 different mechanical puller/separator combinations. Consists of a thin jaw puller, reversible leg puller and separator the ideal combination for light applications. Refer to pages for component illustrations. External M8 X 30 Bolt & Nut Forcing Screw Leg 75 - Thin Jaw Twin Beam Main Rod Forcing Screw Separator Twin Head Triple Head Leg - Double Ended Reversible Mechanical Puller & Separator Kit Makes 8 mechanical pullers with 2 separators options. Double ended reversible legs for a wide range of pulling options. Supplied in metal case. Refer to pages for component illustrations External Forcing Screw Leg Assembly - Reversible Forcing Screw Twin Head Triple Head Leg - Double Ended Reversible Separator Separator Twin Head Triple Head 168

Mechanical Puller & Separator Kits 084206 Mechanical Puller & Separator Kit Makes 12 mechanical 2 or 3 leg pullers with 3 separator options.

084206 External 084206 350 380 140 082711 1 Forcing Screw 660362 1 Twin Head 660363 1 Triple Head 082714 3 Leg Assembly - Reversible 082811 1 Forcing Screw 082812 1 Twin Head 082813 1 Triple Head

8 Mechanical Puller & Separator Kits Mechanical Puller & Separator Kit Makes 12 mechanical 2 or 3 leg pullers with 3 separator options. Twin and triple heads and double ended reversible legs for a wide range of pulling options. Supplied in metal case. Refer to pages for component illustrations External Forcing Screw Twin Head Triple Head Leg Assembly - Reversible Forcing Screw Twin Head Triple Head Leg Assembly - Reversible Forcing Screw Twin Head Triple Head Leg Assembly - Standard Adjustable Leg Assembly - Standard Adjustable Separator Separator Separator Mechanical Puller & Separator Kit Makes 9 mechanical 2 or 3 leg pullers and 1 separator. On metal storage/display panel complete with hooks. Thin jaws enable access where clearance behind component is limited. Double ended legs for internal and external use. External Forcing Screw Forcing Screw Twin Head Triple Head Twin Beam Triple Beam Leg Assembly - Reversible Leg Assembly - Reversible Separator Leg 75 - Thin Jaw Twin Beam Main Rod Pullers 169

Mechanical Puller Kits - Thin Jaw 086003 Mechanical Puller Kit - Thin Jaw Makes 4 mechanical 2 or 3 leg pullers.

of Puller Combinations 086003 75 115 4 084903 082711 1 Forcing Screw 086012 1 Twin Beam 086013 1 Triple Beam 086014 3 Leg 75 - Thin Jaw 086016 1

Thin jaws enable access where clearance behind components is limited. Select either metal case or display panel.

9 Mechanical Puller Kits - Thin Jaw Mechanical Puller Kit - Thin Jaw Makes 4 mechanical 2 or 3 leg pullers. Thin jaws enable access where clearance behind components is limited. No. of Puller Combinations Forcing Screw Twin Beam Triple Beam Leg 75 - Thin Jaw Extension Leg Thin Jaw & Mechanical Puller Kit - Thin Jaw Contains components to make up 7 thin jaw leg pullers. Thin jaws enable access where clearance behind components is limited. Select either metal case or display panel. Packaging Metal Case Metal Storage/ Display Panel Forcing Screw Forcing Screw Puller - Thin Jaw Twin Beam Twin Beam Triple Beam Leg Thin Jaw Leg Thin Jaw (610 x 457) 170

Mechanical Puller & Separator Kits - Thin Jaw 093003 Mechanical Puller & Separator Kit - Thin Jaw Small capacity puller & separator pack.

093003 External 093003 75 115 55 082300 1 Puller Gold Std 086014 2 Leg 75 - Thin Jaw 086024 2 Leg 125 - Thin Jaw 082811 1 Forcing Screw 093012 1 Twin Beam 093015 2 Main Rod 095000 1 Separator

10 Mechanical Puller & Separator Kits - Thin Jaw Mechanical Puller & Separator Kit - Thin Jaw Small capacity puller & separator pack. Thin jaws enable access where clearance behind component is limited External Puller Gold Std Leg 75 - Thin Jaw Leg Thin Jaw Forcing Screw Twin Beam Main Rod Separator Mechanical Puller & Separator Kit - Thin Jaw Pulling unit with small capacity separator and thin jaw legs will remove bearings inaccessible to standard puller jaws. Refer to pages for component illustrations. & External Forcing Screw Leg 75 - Thin Jaw Beam Twin Main Rod Separator Pullers 171

Mechanical External Separator Kits With tapered edge for insertion behind close fitting bearings, gears etc. Drop forged, high quality alloy steel, heat treated for strength and durability.

093000 External Min - External Upgrade 093000 0-55 115-093100 20-105 75 Can be upgraded 093200 35-140 860 for internal pulling by adding p/n 093300 50-175 760 093500 Pulling units minus bearing

11 Mechanical External Separator Kits With tapered edge for insertion behind close fitting bearings, gears etc. Drop forged, high quality alloy steel, heat treated for strength and durability. Users should also use correct thread protector to fit bearing puller. See page 173. Each kit supplied in metal case. Refer to pages for component illustrations External Min - External Upgrade Can be upgraded for internal pulling by adding p/n Pulling units minus bearing separator which comprise a basic twin beam, screw, thrust nut, thrust race and main rod assembly can be supplied if required. These are related to kits described above as follows; Kit No = Pulling Unit No Kit No = Pulling Unit No Kit No = Pulling Unit No Kit No = Pulling Unit No Description Qty Kit Beam Screw/thrust nut Thrust race Main rods, nuts & washers Extension rods Extension rods Separator

Mechanical Internal Race Extractors 094500 Mechanical Internal Extractor Kit For the extraction of bushes, sleeves and bearings from blind housings, when the

094500 Internal Min - External 094500 40-150 100 093500 Internal Race Extractor Pulling attachment for Sykes-Pickavant bearing pullers, part numbers 093100 and

093500 093600 Internal Race Extractor Pulling attachment for Sykes-Pickavant bearing pullers 093300.

Internal Min - External 093500 40-150 100 Use with Use screw adaptor 093100 Kit* ne required 093200 Kit* 093501 093600 75-230 150 093300 Kit* 093601 093501

12 Mechanical Internal Race Extractors Mechanical Internal Extractor Kit For the extraction of bushes, sleeves and bearings from blind housings, when the centre shaft has been removed and does t allow the use of a mechanical puller. Refer to pages for component illustrations Internal Min - External Internal Race Extractor Pulling attachment for Sykes-Pickavant bearing pullers, part numbers and Users should also use correct thread protector to fit their bearing puller Internal Race Extractor Pulling attachment for Sykes-Pickavant bearing pullers Users should also order correct thread protector to fit their bearing puller. Internal Min - External Use with Use screw adaptor Kit* ne required Kit* Kit* *Thread Protectors When ordering an internal pulling attachment users should also order the correct thread protectors to fit their pulling unit or bearing puller kit. Pulling Unit Pulling Kit Pulling Unit Pulling Kit Pulling Unit Pulling Kit Use thread protectors (2) Use thread protectors (2) Use thread protectors (2) Pullers 173

Slide Haer Pullers 085400 Slide Haer Puller Kit - Combi Pull 3 straight legs, 3 cranked reversible legs for internal and external pulling.

13 Slide Haer Pullers Slide Haer Puller Kit - Combi Pull 3 straight legs, 3 cranked reversible legs for internal and external pulling. Adjustable cone ensures positive location, minimising risk of slippage. Supplied in metal case. Refer to pages for component illustrations. Combi Pull A pulling system that offers versatility with many different puller combinations. The system covers a wide range; automotive, industrial and engineering applications for bearings, gears, oil seals, bearing outer races and pinions. Force screw operation produces approximately 1 tonne pressure via the T bar handle. The slide haer allows the tool to be used where a conventional screw puller is t suitable due to the absence of a shaft Leg Style External Min - Internal Min - External Straight Cranked Twin Head Triple Head Leg - Large Leg - Small Cranked Slide Haer Assembly 1kg Cone Slide Haer Puller Kit - Combi Pull 16 different puller combinations and slide haer operation. Force screw operation produces 1 tonne pressure. 3 straight legs, 3 cranked reversible legs. Internal/External. Includes T bar and screw for manual operation. Supplied in metal case. Refer to pages for component illustrations Leg Style External Min - Internal Min - External Straight Cranked Forcing Screw Extension Piece Leg - Large Leg - Small Cranked Slide Haer Assembly 1kg Adaptor Cone Beam Twin Beam Triple 174

Slide Haer & Split Collet Extractors 085403 Slide Haer Puller Kit - Combi Pull & Split Collets Extractor 3 straight legs, 3 cranked reversible legs for internal and external pulling.

085403 Leg Style External Min - Internal Min - External Straight 66-105 23-83 75 Cranked 66-105 33-70 65 Split Collets - 10.

14 Slide Haer & Split Collet Extractors Slide Haer Puller Kit - Combi Pull & Split Collets Extractor 3 straight legs, 3 cranked reversible legs for internal and external pulling. 4 split collet internal extractors. Adjustable cone ensures positive location, minimising risk of slippage. Supplied in carton. Refer to pages for component illustrations Leg Style External Min - Internal Min - External Straight Cranked Split Collets Slide Haer Puller Set Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Adaptor Internal Split Collets Extractor Kit Extract components quickly and efficiently when conventional pullers cant be used. Removes gears, bearings, pinions, oil seals etc. Can be upgraded for twin/triple leg pulling. Additional twin beam pulling unit available part Supplied in metal case. Refer to pages for component illustrations Internal Min - Twin Beam Pulling Unit p/n No. of Split Collet Extractors Included Slide Haer Assembly Pulling Unit Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Split Collet Extractor Adaptor Pullers 175

Slide Haers & Split Collet Extractors Internal Extractor Kits Extract components quickly and efficiently when conventional pullers cant be used. Removes bearings, oil seals etc.

15 Slide Haers & Split Collet Extractors Internal Extractor Kits Extract components quickly and efficiently when conventional pullers cant be used. Removes bearings, oil seals etc. Refer to pages for component illustrations Internal Min - No. of Split Collet Extractors Upgrade Twin Beam Pulling Unit p/n Description Qty Kit Slide Haer Assembly 1kg Extractor Extractor Extractor Extractor Extractor Extractor Extractor Extractor Extractor Adaptor Split Collet Extractor Twin Beam Pulling Unit Twin beam mechanical puller for use with Sykes-Pickavant split collet type internal extractors. Mechanical force screw can then be used to draw extractors in place of slide haer Slide Haer Assembly - 1kg For use with Sykes-Pickavant split collet type internal extractors. Haer displacement 220. Haer weight 1kg. Split Collet Internal Extractors The split collet is pushed into the centre of the bearing and then expanded via the hex nut on the end of the collet until a secure grip is achieved. The slide haer is then attached providing the necessary extracting force. Twin Twin Internal Min Internal Min

Multipull Blind Housing Bearing Removers These special pullers will remove blind housing bearings without the need to dismantle machinery or remove the running shaft.

(To identify kit for bearings without an ISO reference, refer to puller spread and adaptor diameter). Supplied in blow mould case. Refer to page 190 for component illustrations.

75 490 ISO Bearing Designation 098000 6004-6010 6299-6205 6300-6302 098100 6004-6015 6200-6211 6300-6307 6403-6404 098200 6212-6222 6308-6319 6405-6414 098100 Description Qty Kit 098000 098100 098200

16 Multipull Blind Housing Bearing Removers These special pullers will remove blind housing bearings without the need to dismantle machinery or remove the running shaft. Positive seating allows even tension on inner and outer bearing rings, reducing resistance. Stabilisers reduce sideways movement and self-centre the puller. 3 kits cover a wide range of ISO bearings. (To identify kit for bearings without an ISO reference, refer to puller spread and adaptor diameter). Supplied in blow mould case. Refer to page 190 for component illustrations Min Max Adaptor Dia. Puller ISO Bearing Designation Description Qty Kit Beam Screw Thrust Nut Thrust Washer Rod Assembly (95) (95) (195) Rod Extensions (30) (30) (295) (95) (195) - No (5.5) (5.5) - No (6) (6) - No (8) (8) - No (9) - No (11) - Bearing No (12.5) - Adaptors No (16) No (19) No (22) No (25) No (28) No (31.75) Pullers 177

Micro Pullers 082150 Fast Fit Micro Puller For rapid removal of small bearings.

Self-centring force screw with T bar and 13 hexagon drive. Drop forged legs with independent leaf springs.

082150 Puller Min - Puller Min - 082150 19-45 19-73 082103 1 Forcing Screw 082104 1 Nose Piece Extension 082105 3 Leg 082450 4 Way Mini

17 Micro Pullers Fast Fit Micro Puller For rapid removal of small bearings. Covers a wide range of automotive and engineering applications including: alternators/generators, domestic appliances, power tools and pumps. Self-centring force screw with T bar and 13 hexagon drive. Drop forged legs with independent leaf springs. Securing collar tightens under load for positive, n slip pulling action. Suitable for ISO referenced bearings. 1 tonne capacity Puller Min - Puller Min Forcing Screw Nose Piece Extension Leg Way Mini Puller Ideal for windscreen wiper arms. Unique 4 way design allows for 4 different jaw widths to be selected. Reversible and interchangeable legs. Removable centrepiece for wider application coverage. Capacity from Assembly Options 178

Concentric Pullers 100110 100120 100130 100140 100150 The screw operated concentric action and self adjusting legs make it easy to use.

Self positioning and self centring action prevents damage to gears or bearing shafts. Available in five sizes with a maximum pulling force of 10 Tonnes.

Prolonged service life with quality forged and durable parts. Ease of use saves operating time. One puller for two or three leg operations.

18 Concentric Pullers The screw operated concentric action and self adjusting legs make it easy to use. Self-locking, self-positioning legs and force screw. Can be used in a two or three leg format. Self positioning and self centring action prevents damage to gears or bearing shafts. Available in five sizes with a maximum pulling force of 10 Tonnes. Longer service life due to concentric action. Self-locking legs eliminate the danger of the puller legs slipping off under load. Prolonged service life with quality forged and durable parts. Ease of use saves operating time. One puller for two or three leg operations. Puller Min - Puller Capacity Tonnes Weight kg Shaft Dia Leg Assembly Forcing Screw /8 x 11T /8 x 11T /4 x 10T /4 x 10T /8 x 14T Pullers 179

Self Grip Adjustable Pullers Excellent all round medium duty mechanical pullers. Self gripping, self centring and spring load action.

Range of pullers with spreads of 80, 150 or 200. Easily adjustable for either 2 leg or 3 leg format.

Spring assisted action to ease the fitting of the puller to the work object.

65 100315 100311 100320 20-150 150 1.1 0.67 10

19 Self Grip Adjustable Pullers Excellent all round medium duty mechanical pullers. Self gripping, self centring and spring load action. High quality manufacture using the best high strength alloy steels. Chrome finish on legs. Range of pullers with spreads of 80, 150 or 200. Easily adjustable for either 2 leg or 3 leg format. Light duty, compact, quick and simple to use. Slim design legs for good access. Spring assisted action to ease the fitting of the puller to the work object Puller Min - Puller Capacity Tonnes Weight kg Leg Assembly Forcing Screw Mechanical Auto Grip Adjustable Puller - 3 Tonne Medium duty, quick and simple to use. Spring loaded locking mechanism. Safety shear pin to prevent overload. Automatic self gripping legs and self centring action. Can be used in either 2 leg or 3 leg format. Chrome finish. Puller Min - Puller Capacity Tonnes Weight kg Leg Assembly Forcing Screw

Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal. Safe Working Load (tonnes)

Decide what reach is required. This must be at least equal to or larger than the depth of the part which needs removal. Safe Working Load (tonnes) Sykes-Pickavant pullers are manufactured to a very high specification and subjected to rigorous testing - far exceeding their stated capacities. The legs and beams are drop forged from high quality steel