ZS8.4 Air-insulated medium voltage switchgear

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1 ZS8.4 Air-insulated medium voltage switchgear

2 Power products from ABB Future-proof solutions ABB provides utility, industrial and commercial customers with safe, reliable and smart technologies for the distribution of electricity. This extensive global offering includes distribution automation products, switching, limiting, measuring and sensing devices, switchgear, modular substation packages and related services. ABB offers innovative and fully-integrated compact medium voltage switchgear concepts that enable customers operating in today s increasingly competitive demanding markets to receive the maximum return on investment in their vital network assets. Air-insulated switchpanels from ABB ABB s ZS8.4 range is designed to provide maximum flexibility and the highest possible safety for circuit-breaker systems or switch-disconnector installations, using either conventional instrument transformers or modern sensor technology. Developed to meet the specific needs of medium voltage switchgear users in every respect, ZS8.4 delivers perfect power distribution. A strong solution for every market Customers throughout Europe rely on ABB s ZS8.4 family of air-insulated switchgear to provide the ideal, flexible solution for virtually any application. 2 ZS8.4 Air-insulated medium voltage switchgear

3 Simply universal Flexible safe economical The main scope of application for ZS8.4 switchgear has, in recent years, shifted increasingly to the primary distribution level with circuit-breakers. It is an independent product line targeted at the interface between secondary and primary distribution level. The majority of ZS8.4 installations are for industrial customers, however it is also specified for power supply and municipal services applications. In a wide range of situations, including metros, shopping malls, manufacturing facilities and offices ZS8.4 with vacuum circuitbreaker, switch-disconnector or vacuum contactor is the costeffective route to ensuring a safe and reliable power supply. Today there is an installed base of more than ZS8.4- panels in Central Europe, Asia and the Gulf States, with the majority found in Germany. ZS8.4 combines mature, well-established switchgear technology with modern manufacturing processes to deliver the optimum costeffective solution. ABB s ongoing product development process has resulted in the addition of a contactor panel as well as panels with expanded automatic protection against accidental contact. ZS8.4 Air-insulated medium voltage switchgear 3

4 Details in focus With comprehensive interlocks and integrated protection against accidental contact with the busbars, ZS8.4 offers a unique safety concept. For example, mutual interlocking of the devices practically precludes maloperation. Maintenance-free switching devices and the sealed encapsulation ensure permanently reliable operation. 4 ZS8.4 Air-insulated medium voltage switchgear

5 Automatic protection against accidental contact: By shutter in panels with tee-off partitioning, and by sliding plate in panels without tee-off partitioning. Three function areas are mutually partitioned - low voltage area, busbar area and MV area with circuit-breaker area, switch-disconnector area, contactor area and cable termination area. ZS8.4 Air-insulated medium voltage switchgear 5

6 Details in focus The optimal solution: - Vacuum circuit-breaker - Switch-disconnector - Vacuum contactor - Earthing switch The safety and availability of the ZS8.4 switchgear are further enhanced by use of the tee-off partitioning which protects the busbar area in case of internal faults in the device and cable termination areas. Rod-type switch-disconnector type C4 - High breaking and making capacity - Reliable arc quenching by combining the air blasting and the hard gas principle - Low maintenance - Capable of switching capacitive currents under earth fault conditions 6 ZS8.4 Air-insulated medium voltage switchgear

7 Circuit-breaker (VD4 / VM1) - VD4 minimum-maintenance - VM1 maintenance-free - High availability - High number of operating cycles - Very compact dimensions - Poles sealed for lifetime Vacuum contactor - Up to switching operations - Actuator with permanent magnets - Maintenance-free - Specific vacuum arcing chambers ZS8.4 Air-insulated medium voltage switchgear 7

8 Peripherals Protection and control with 615 series relay - Circuit-breaker control at the protection unit - Comprehensive feeder protection function from feeder protection REF 615 to pilot-wire differential relay RED615, further devices - 11 user-programmable LEDs - Up to 17 binary inputs and 12 binary outputs - Interlocking function - Three-channel arc protection against personnel injury - IEC communication with GOOSE or conventional messaging - Practical withdrawable component - Optimal solution for ZS8.4 for manually driven earthing switch and cut-off Controlling and operation - Combined protection and control device, e.g. REF542 plus - Conventional control engineering as desired for - Electromechanical bar position indication - Illuminated LED bar position indication - Customer specified multifunction device Protection relaying - Multifunctional protection of DMT by differential protection up to distance protection - Discrete protection units, e.g. REF610 8 ZS8.4 Air-insulated medium voltage switchgear

9 Current and voltage metering - Voltage transformer for permanent mounting or withdrawable component with lock and release device - Dimensions in accordance with DIN restricted type - Electrical characteristics in accordance with IEC-standards Sensors are short-circuit proof and insensitive to ferroresonance and to DC-component Link to control and protection system - The link available to a superimposed control and protection system depends on the kind of protection and control device Combined sensor or current transformer The uniform box frame can be equipped with a combined sensor consisting of a Rogowski coil and a potentiometer-type resistor, with current transformer cores or combination of Rogowski coil and potentiometer. ZS8.4 Air-insulated medium voltage switchgear 9

10 Peripherals Delivery - Complete panels - Are factory-checked - Transport units are individual panels - For crane or fork-lift truck Erection - Easy and fast erection - Suitable height of switchgear room from 2.40 metres - LSC 2A / PI panels from 2.70 metres - LSC 2A + LSC 2B / PM panels from 2.70 metres - Panels LSC 2A / PI + PM and LSC 2B / PM with pressure release duct from 2.40 metres - Installation to the frame or to the intermediate plate - Easy erection of the panels by simple busbar connections - Cable termination with standard sealing end Commissioning - Must be performed by trained specialists - Door interlock can be cancelled, for instance for visual inspection Inspection and servicing - Must be by trained personnel in accordance with safety regulations to DIN/VDE and of professional associations having liability for industrial safety and insurance. - The inspection and servicing intervals for some of the equipment/components are determined by fixed criteria such as switching frequency. The length of the intervals may depend on the different modes of operation in individual cases, such as the degree of loading, and also environmental influences Over the past 40 years, ABB has developed an outstanding reputation for the design and construction of air-insulated switchgear. The ZS8.4 switchgear series has built on this reputation to establish a leading position in the global market. 10 ZS8.4 Air-insulated medium voltage switchgear

11 Loss of service continuity LSC 2A, Partition class PI Circuit-breaker panel B Circuit-breaker area C Cable termination area 2 Circuit-breaker VM1/VD4 3 Automatic sliding plate 5 Current transformer 6 Voltage transformer 7 Installation contacts 8 Bay control and protection unit REF542 plus 10 Capacitive voltage indication Circuit-breaker panel - bus sectionaliser panel B Circuit-breaker area C Tie bus area 2 Circuit-breaker VM1/VD4 3 Automatic sliding plate 5 Current transformer 6 Tie bus 7 Installation contacts 8 Bay control and protection unit REF542 plus 10 Capacitive voltage indication Switch-disconnector panel B Switch-disconnector area C Cable termination area Switch-disconnector panel with fuse B Switch-disconnector area C Cable termination area 2 Switch-disconnector C4 3 Automatic sliding plate 2 Switch-disconnector C4 3 Automatic sliding plate 11 Fuse ZS8.4 Air-insulated medium voltage switchgear 11

12 Loss of service continuity LSC 2A, Partition class PI Switch-disconnector - bus sectionaliser panel B Switch-disconnector area C Tie bus area 1.2 Tie bus 2 Switch-disconnector C4 3 Automatic sliding plate Riser panel C Transformer area 1.2 Tie bus 5 Current transformer 6 Voltage transformer Operating availability LSC 2A, Partition class PI - Dimension U r l k Height Width Depth kv ka mm mm mm *) **) 2100 *) **) 2100 *) *) Low voltage compartment h = 730 mm --> h = 2100 mm **) Low voltage compartment h = 530 mm + cover h = 200 mm --> h = 2100 mm only CB-panels, SD-panels 17.5 kv/20 ka and 24 kv/16 ka! When the earthing switch is closed, the automatic sliding plate moves between the isolating contact of the circuitbreaker to guarantee protection against contact between live parts and the busbar area. Partition class PI metal-enclosed medium-voltage switchgear with one or additional non-metallic intermediate walls and/or shutter between accessible compartments and parts of the main circuit, which are energized. 12 ZS8.4 Air-insulated medium voltage switchgear

13 Loss of service continuity LSC 2A, Partition class PM Circuit-breaker panel B Circuit-breaker area C Cable termination area Contactor panel B Vacuum contactor area C Cable termination area 2 Circuit-breaker VM1/VD4 3 Automatic shutter 5 Current transformer 6 Voltage transformer 7 Installation contacts 8 Bay control and protection unit REF542 plus 9 Isolating tulip / tee-off partitioning 10 Capacitive voltage indication 2 Vacuum contactor 3 Automatic shutter 5 Current transformer 6 Voltage transformer 7 Installation contacts 8 Bay control and protection unit REF542 plus 9 Isolating tulip/tee-off partitioning 10 Capacitive voltage indication Switch-disconnector panel B Switch-disconnector area C Cable termination area D Low voltage area 2.1 Moveable isolating contact 2.2 Switch-disconnector 3 Automatic shutter Switch-disconnector panel with fuse B Switch-disconnector area C Cable termination area D Low voltage area 2.1 Moveable isolating contact 2.2 Switch-disconnector 3 Automatic shutter 11 Fuse ZS8.4 Air-insulated medium voltage switchgear 13

14 Loss of service continuity LSC 2A, Partition class PM Circuit-breaker - bus sectionaliser panel B Circuit-breaker area C Tie bus area 1.2 Tie bus 2 Circuit-breaker VM1/VD4 3 Automatic shutter 7 Installation contacts 8 Bay control and protection unit REF542 plus 9 Isolating tulip/tee-off partitioning 10 Capacitive voltage indication Riser panel C Transformer area 1.2 Tie bus 5 Current transformer 6 Voltage transformer Operating availability LSC 2A, partition class PM - Dimension U r l k Height Width Depth kv ka mm mm mm *) **) 2300 *) **) 2300 *) *) Low voltage compartment h = 730 mm + arc guide plate h = 200 mm --> h = 2300 mm Low voltage compartment h = 530 mm + arc guide plate h = 400 mm --> h = 2300 mm **) only CB-panels, for SD-panels plese see page 19 Moving the circuit-breaker on the withdrawable component into the test/disconnected position swings the automatic shutter in front of the isolating tulips and establishes protection against contact with the busbar area. This partition provides effective protection of the busbar compartment in the case of an arc fault in the cable/switching device compartment. Partition class PM metal-enclosed medium-voltage switchgear with one or additional metallic intermediate walls and/or shutter between accessible compartments and parts of the main circuit, which are energized. 14 ZS8.4 Air-insulated medium voltage switchgear

15 Loss of service continuity LSC 2B, Partition class PM Circuit-breaker panel B Circuit-breaker area C Cable termination area 2 Circuit-breaker VM1/VD4 3 Automatic sliding plate 5 Current transformer 6 Voltage transformer 7 Installation contacts 8 Bay control and protection unit REF542 plus 9 Isolating tulip / tee-off partition 10 Capacitive indication 3D-view-circuit-breaker panel Contactor panel (LSC 2A) B Vacuum contactor area C Cable termination area 2 Vacuum contactor 3 Automatic shutter 5 Current transformer 6 Voltage transformer 7 Installation contacts 9 Isolating tulip / tee-off partition 10 Capacitive indication Switch-disconnector panel with fuse (LSC 2A) B Switch-disconnector area C Cable termination area 2.1 Moveable isolating contact 2.2 Switch-disconnector 3 Automatic shutter 11 Fuse ZS8.4 Air-insulated medium voltage switchgear 15

16 Loss of service continuity LSC 2B, Partition class PM Circuit-breaker - bus sectionaliser panel B Circuit-breaker area C Tie bus area 1.2 Tie bus 2 Circuit-breaker VM1/VD4 3 Automatic sliding plate 5 Current transformer 7 Installation contacts 8 Bay controller and protection unit REF542 plus 9 Isolating tulip / tee-off partitioning 10 Capacitive indication Riser panel C Transformer area 1.2 Tie bus 5 Current transformer 6 Voltage transformer Operating availability LSC 2B, Partition class PM - Dimension U r l k Height Width Depth kv ka mm mm mm *) *) Low voltage compartment h = 730 mm + arc guide plate h = 200 mm --> h = 2300 mm Low voltage compartment h = 530 mm + arc guide plate h = 400 mm --> h = 2300 mm Moving the circuit-breaker withdrawable component into the test/disconnected position swings the automatic shutter in front of the isolating tulips and establishes protection against contact with the busbar area. The busbar area partition provides effective protection of the busbar compartment in the case of an arc fault in the cable/ switching device compartment. The busbar compartment is separated by a withdrawable metal partition from the switching device/cable termination compartment behind the front door. The shutter is withdrawable for cable installation. Protection against contact is realized in 3 areas: busbar area circuit-breaker area transformer/cable termination area 16 ZS8.4 Air-insulated medium voltage switchgear

17 Special panel solutions and top-mounted boxes Duplex-circuit-breaker panel Fig. 24 kv Special panels and top-mounted boxes - Dimension U r l k Height Width Depth kv ka mm mm mm 12 ***) *) ***) 25 **) 2300 *) *) Low voltage compartment h = 730 mm + arc guide plate h = 200 mm --> h = 2300 mm Low voltage compartment h = 530 mm + arc guide plate h = 400 mm --> h = 2300 mm **) 24 kv switchgear modified for 12 kv! ***) only CB-panels, for SD-panels plese see page 19 Top-mounted box 12/24 kv with earthing switch Switch-disconnector panel Partition class PI with fuse, current and voltage transformer for energy metering measuring Top-mounted box 12/24 kv with voltage transformer ZS8.4 Air-insulated medium voltage switchgear 17

18 ZS8.4 Air-insulated medium voltage switchgear ZS8.4 Successfully deployed for these customers - University hospital Frankfurt - E.ON Hanse - EnviaM - TAL - Opel - RWE - V&M Düsseldorf - University Hannover - Containerterminal Burchardkai - Degussa AG - SW Eberbach - Spitzke AG - Nexans SuperConductors GmbH - University hospital Freiburg - SW Heidelberg - MES - Bashneft, Russia - KIMA - Grona - Water power station Elze-Berkhof - University hospital Essen - Fair Cologne - Benteler Stahl - SW Munich - E.ON Avacon AG - Stuttgart SSB - Airport Navoi - REPOWER Systems 18 ZS8.4 Air-insulated medium voltage switchgear

19 Technical data Circuit-breaker panels, contactor panels and corresponding switch-disconnector panels Rated voltage U r kv Highest operating voltage kv Rated power frequency withstand voltage U d kv Rated lightning impulse withstand voltage U p kv Rated frequency f r Hz 50/60 50/60 50/60 Rated current, busbars I r A Rated current, feeder Switch-disconnector panel I r A 630 1) 630 1) 630 2) Contactor panel A 3) 5) 220 Circuit-breaker panel A Rated peak withstand current I p ka ) 63 8) Rated short time current 3 s I k ka 16/20/25 16/20/25 7) 16/20/25 7) Rated load breaking current of the switch-disconnector A Rated short-circuit making current of the switch-disconnector ka ) Rated short-circuit breaking current of the circuit-breaker ka Rated short-circuit making current of the circuit-breaker ka Rated operating sequence O s - CO - 15 s - CO O s - CO - 15 s - CO O s - CO - 15 s - CO Total break time ms Operating time ms Degree of protection of the switchgear IP4X IP4X IP4X of the compartments to one another IP2X IP2X IP2X Ambient temperature Maximum C h-mean value C Minimum C Site altitude m Height of cable connection: mm ) ) ) 1000 A available on request 2) 800 A available on request 3) Rated current at max. fuse size 400 A (SIBA) 6 kv 4) Cable connection height depends on panel type 5) Max. service voltage 7,2 kv 6) 17.5 kv switch-disconnector panel up to 50 ka 7) 17.5 kv switch-disconnector panel only 20 ka / 24 kv switch-disconnector panel 20 ka or 25 ka for switch-disconnector with fuse (max. fuse size 40 A) 8) 24 kv switch-disconnector panel 50 ka or 63 ka for switch disconnector with fuse (max. fuse size 40A) ZS8.4 Air-insulated medium voltage switchgear 19

20 Contact us Your sales contact: More product information: 1VLC Rev. B, en - Brochure (ZS8.4) (gs) The data and illustrations are not binding. We reserve the right to make changes without notice in the course of technical development of the product. Copyright 2018 ABB. All rights reserved.

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