23 EZHD synchronous servo motors with hollow shaft

Transcription

1 23 EZHD synchronous servo motors with hollow shaft Table of contents 23 EZHD synchronous servo motors with hollow shaft Table of contents 23.1 Overview Selection tables Torque/speed curves Dimensional drawings EZHD04 motors EZHD05 EZHD07 motors Type designation Product description General features Electrical features Ambient conditions Encoders Temperature sensor Cooling Holding brake Connection method Project configuration Calculation of the operating point Permitted shaft loads Derating Further information Directives and standards Identifiers and test symbols Additional documentation EZHD ID _en.04 05/

2 23 EZHD synchronous servo motors with hollow shaft Table of contents 762 ID _en.04 05/2017

3 23 EZHD synchronous servo motors with hollow shaft 23.1 Overview 23.1 Overview Synchronous servo motors with hollow shaft Torques M N M Nm Nm Features Continuous flange hollow shaft for conveying media Reinforced A-side bearing for absorbing radial forces Reinforced B-side bearing for absorbing axial forces High dynamics Super compact due to tooth-coil winding method with the highest possible copper fill factor Backlash-free holding brake (optional) Convection cooling Inductive EnDat absolute encoders Elimination of referencing with multi-turn absolute encoders (optional) Electronic nameplate for fast and reliable commissioning Rotating plug connectors with quick lock EZHD ID _en.04 05/

4 23 EZHD synchronous servo motors with hollow shaft 23.2 Selection tables 23.2 Selection tables The technical data specified in the selection tables applies to: Installation altitudes up to 1000 m above sea level Surrounding temperatures from 0 C to 40 C Operation on a STOBER drive controller DC link voltage U ZK = DC 540 V Black matte paint as per RAL 9005 In addition, the technical data applies to an uninsulated design with the following thermal mounting conditions: Motor type EZHD04 EZHD05 Steel mounting flange dimensions Convection surface area (thickness x width x height) Steel mounting flange 23 x 210 x 275 mm 0.16 m 2 EZHD07 28 x 300 x 400 mm 0.3 m 2 Note the differing ambient conditions in Chapter [} ] Formula symbol Unit Explanation I 0 A Stall current: RMS value of the line-to-line current when the stall torque M 0 is generated (tolerance ±5%) I max A Maximum current: RMS value of the maximum permitted line-to-line current when maximum torque M max is generated (tolerance ±5%). Exceeding I max may lead to irreversible damage (demagnetization) of the rotor. I N A Nominal current: RMS value of the line-to-line current when nominal torque M N is generated (tolerance ±5%) J 10-4 kgm 2 Mass moment of inertia K EM V/rpm Voltage constant: Peak value of the induced motor voltage at a speed of 1000 rpm and a winding temperature Δϑ = 100 K (tolerance ±10%) K M0 Nm/A Torque constant: ratio of the stall torque and frictional torque to the stall current; K M0 = (M 0 + M R ) / I 0 (tolerance ±10%) K M,N Nm/A Torque constant: ratio of the nominal torque M N to the nominal current I N ; K M,N = M N / I N (tolerance ±10%) L U-V mh Winding inductance of a motor between two phases (determined in a resonant circuit) m kg Weight M 0 Nm Stall torque: The continuous torque the motor is able to deliver at a speed of 10 rpm (tolerance ±5%) M max Nm Maximum torque: the maximum permitted torque the motor is able to deliver over a short period (when accelerating or decelerating) (tolerance ±10%) M N Nm Nominal torque: the maximum torque of a motor in S1 mode at nominal speed n N (tolerance ±5%) You can calculate other torque values as follows: M N* = K M0 I* M R. M R Nm Frictional torque (of the bearings and seals) of a motor at winding temperature Δϑ = 100 K 764 ID _en.04 05/2017

5 23 EZHD synchronous servo motors with hollow shaft 23.2 Selection tables Formula symbol Unit Explanation n N rpm Nominal speed: The speed for which the nominal torque M N is specified P N kw Nominal power: the power the motor is able to deliver long term in S1 mode at the nominal point (tolerance ±5 %) R U-V Ω Winding resistance of a motor between two phases at a winding temperature of 20 C T el ms Electrical time constant: ratio of the winding inductance to the winding resistance of a motor: T el = L U-V / R U-V U ZK V DC link voltage: characteristic value of a drive controller Type K EM n N M N I N K M,N P N M 0 I 0 K M0 M R M max I max R U-V L U-V T el J m [V/1000 [rpm] [Nm] [A] [Nm/A] [kw] [Nm] [A] [Nm/A] [Nm] [Nm] [A] [Ω] [mh] [ms] [10 ⁴ [kg] rpm] EZHD0411U EZHD0412U EZHD0414U EZHD0511U EZHD0512U EZHD0513U EZHD0515U EZHD0711U EZHD0712U EZHD0713U EZHD0715U kgm²] EZHD ID _en.04 05/

6 23 EZHD synchronous servo motors with hollow shaft 23.3 Torque/speed curves 23.3 Torque/speed curves Torque/speed curves depend on the nominal speed and/or winding design of the motor and the DC link voltage of the drive controller that is used. The following torque/speed curves apply to the DC link voltage DC 540 V. Formula symbol Unit Explanation ED % Duty cycle based on 10 minutes M lim Nm Torque limit without compensating for field weakening M limfw Nm Torque limit with compensation for field weakening (applies to operation on STOBER drive controllers only) M limk Nm Torque limit of the motor with convection cooling M max Nm Maximum torque: the maximum permitted torque the motor is able to deliver over a short period (when accelerating or decelerating) (tolerance ±10%) n N rpm Nominal speed: The speed for which the nominal torque M N is specified Δϑ K Temperature difference [rpm] Fig. 1: Explanation of a torque/speed curve 1 Torque range for brief operation (duty cycle < 100%) with Δϑ = 100 K 3 Field weakening range (can be used only with operation on STOBER drive controllers) 2 Torque range for continuous operation at a constant load (S1 mode, duty cycle = 100%) with ϑ = 100 K 766 ID _en.04 05/2017

7 23 EZHD synchronous servo motors with hollow shaft 23.3 Torque/speed curves EZHD0411U (n N =3000 rpm) EZHD0412U (n N =3000 rpm) n [rpm] n [rpm] EZHD0414U (n N =3000 rpm) EZHD n [rpm] ID _en.04 05/

8 23 EZHD synchronous servo motors with hollow shaft 23.3 Torque/speed curves EZHD0511U (n N =3000 rpm) EZHD0512U (n N =3000 rpm) n [rpm] n [rpm] EZHD0513U (n N =3000 rpm) EZHD0515U (n N =3000 rpm) n [rpm] 768 ID _en.04 05/2017

9 23 EZHD synchronous servo motors with hollow shaft 23.3 Torque/speed curves EZHD0711U (n N =3000 rpm) EZHD0712U (n N =3000 rpm) n [rpm] n [rpm] EZHD0713U (n N =3000 rpm) EZHD0715U (n N =3000 rpm) EZHD n [rpm] ID _en.04 05/

10 23 EZHD synchronous servo motors with hollow shaft 23.4 Dimensional drawings 23.4 Dimensional drawings EZHD04 motors In this chapter, you can find the dimensions of the motors. Dimensions can exceed the specifications of ISO 2768-mK due to casting tolerances or accumulation of individual tolerances. We reserve the right to make dimensional changes due to ongoing technical development. You can download CAD models of our standard drives at Type a b1 bf c3 df df1 df4 e1 ef f1 g i2 i3 lf2 lf3 lf6 p1 p2 q0 r s1 sf tf w1 z0 EZHD j6 63 h H JS ± M EZHD j6 63 h H JS ± M EZHD j6 63 h H JS ± M ID _en.04 05/2017

11 23 EZHD synchronous servo motors with hollow shaft 23.4 Dimensional drawings EZHD05 EZHD07 motors q0, lf3 Applies to motors without holding brake. q1. lf4 Applies to motors with holding brake. Type a b1 bf c3 df df1 df4 e1 ef f1 g i2 i3 lf2 lf3 lf6 p1 p2 q0 q1 r s1 sf tf w1 z0 EZHD j6 80 h H JS ± M EZHD j6 80 h H JS ± M EZHD j6 80 h H JS ± M EZHD j6 80 h H JS ± M EZHD j6 100 h H JS ± M EZHD j6 100 h H JS ± M EZHD j6 100 h H JS ± M EZHD j6 100 h H JS ± M EZHD ID _en.04 05/

12 23 EZHD synchronous servo motors with hollow shaft 23.5 Type designation 23.5 Type designation Sample code EZH D U F AD B1 O 097 Explanation Code Designation Design EZH Type Synchronous servo motor with hollow shaft D Drive Direct drive 0 Stages Zero-stage (direct drive) 5 Motor size 5 (example) 1 Generation 1 1 Length 1 (example) U Cooling Convection cooling F Output Flange AD Drive controller SD6 (example) B1 Encoder EBI 135 EnDat 2.2 (example) O P Brake Without holding brake Permanent magnet holding brake Electromagnetic constant (EMC) K EM 97 V/1000 rpm (example) Notes In Chapter [} ], you can find information about available encoders. In Chapter [} ], you can find information about connecting synchronous servo motors to other drive controllers from STOBER. In Chapter [} 27], you can find information about options for connecting STOBER synchronous servo motors to drive controllers from other manufacturers Product description General features Feature Description Design IM B5, IM V1, IM V3 in accordance with EN Protection class IP56 Thermal class 155 (F) in accordance with EN (155 C, heating Δϑ = 100 K) Surface 2 Matte black as per RAL 9005 Cooling Bearing Sealing IC 410 convection cooling Ball bearing with lifetime lubrication and non-contact sealing Gamma ring (on A and B side) Vibration intensity A in accordance with EN Noise level Limit values in accordance with EN Not available for EZHD_4. 2 Repainting the motor will change the thermal properties and therefore the performance limits. 772 ID _en.04 05/2017

13 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Electrical features General electrical features of the motor are described in this chapter. Details can be found in the "Selection tables" chapter. Feature DC link voltage Winding Circuit Ambient conditions Description DC 540 V (max. 620 V) on STOBER drive controllers Three-phase, single-tooth coil design Star, center not led through Protection class I (protective grounding) in accordance with EN Number of pole pairs 7 Standard ambient conditions for transport, storage and operation of the motor are described in this chapter. Information about differing ambient conditions can be found in Chapter [} ]. Feature Description Surrounding temperature for transport/storage 30 C to +85 C Surrounding temperature for operation 15 C to +40 C Installation altitude Shock load 1000 m above sea level 50 m/s 2 (5 g), 6 ms in accordance with EN Encoders Notes STOBER synchronous servo motors are not suitable for potentially explosive atmospheres in accordance with (ATEX) Directive2014/34/EU. Secure the motor connection cables close to the motor so that vibrations of the cable do not place unpermitted loads on the motor plug connector. Note that the braking torques of the holding brake (optional) may be reduced by shock loading. Also take into consideration the shock load of the motor due to output units (such as gear units and pumps) which are coupled with the motor. STOBER synchronous servo motors can be designed with different encoder types. The following chapters include information for choosing the optimal encoder for your application Selection tool for EnDat interface The following table offers a selection tool for the EnDat interface of absolute encoders. EZHD Feature EnDat 2.1 EnDat 2.2 Short cycle times Transfer of additional information along with the position value EnDat encoders Expanded power supply range Key: = good, = very good In this chapter, you can find detailed technical data for encoder types that can be selected with EnDat interface. ID _en.04 05/

14 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Encoders with EnDat 2.2 interface Encoder type Type code Measuring method Resolution EBI 135 B1 Inductive bit ECI 119-G2 C9 Inductive 19 bit Position values per revolution Encoders with EnDat 2.1 interface Encoder type Type code Recordable revolutions Measuring method Recordable revolutions Resolution Position values per revolu- revolution Periods per tion ECI 119 C4 Inductive 19 bit Sin/Cos 32 Notes The encoder type code is a part of the type designation of the motor. Multiple revolutions of the motor shaft can be recorded only using multi-turn encoders. The EBI 135 encoder requires an external buffer battery so that absolute position information is retained after the power supply is turned off (AES option for STOBER drive controllers) Possible combinations with drive controllers The following table shows the options for combining STOBER drive controllers with selectable encoder types. Drive controller SDS 5000 MDS 5000 SDS 5000/ MDS 5000 Drive controller type code SD6 SD6 SI6 SI6 AA AB AC AD AE AP AQ Connection plan ID Encoder Encoder type code EBI 135 B1 ECI 119-G2 C9 ECI 119 C4 Notes Temperature sensor The drive controller and encoder type codes are a part of the type designation of the motor (see the "Type designation" chapter). In Chapter [} 27], you can find information about options for connecting STOBER synchronous servo motors to drive controllers from other manufacturers. In this chapter, you can find technical data for the temperature sensors that are installed in STOBER synchronous servo motors for implementing thermal winding protection. To prevent damage to the motor, always monitor the temperature sensor with appropriate devices that will turn off the motor if the maximum permitted winding temperature is exceeded. Some encoders have their own integrated analysis electronics for temperature monitoring with warning and shut-off limits that may overlap with the corresponding values set in the drive controller for the temperature sensor. In some cases, this may result in an instance where an encoder with internal temperature monitoring forces the motor to shut down, even before the motor has reached its nominal data. You can find information about the electrical connection of the temperature sensor in the "Connection technology" chapter. 774 ID _en.04 05/2017

15 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description PTC thermistor The PTC thermistor is installed as a standard temperature sensor in STOBER synchronous servo motors. The PTC thermistor is a triple thermistor in accordance with DIN that allows the temperature of each winding phase to be monitored. The resistance values in the following table and curve refer to a single thermistor in accordance with DIN These values must be multiplied by 3 for a triple thermistor in accordance with DIN Feature Nominal response temperature ϑ NAT Resistance R 20 C up to ϑ NAT 20 K Resistance R with ϑ NAT 5 K Resistance R with ϑ NAT + 5 K Resistance R with ϑ NAT + 15 K Operating voltage Thermal response time Description 145 C ± 5 K 250 Ω 550 Ω 1330 Ω 4000 Ω DC 7.5 V < 5 s Thermal class 155 (F) in accordance with EN (155 C, heating Δϑ = 100 K) EZHD Fig. 2: PTC thermistor curve (single thermistor) ID _en.04 05/

16 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Pt1000 temperature sensor STOBER synchronous servo motors are available in versions with a Pt1000 temperature sensor. The Pt1000 is a temperature-dependent resistor that has a resistance curve with a linear relationship with temperature. As a result, the Pt1000 allows for measurements of the winding temperature. These measurements are limited to one phase of the motor winding, however. In order to adequately protect the motor from exceeding the maximum permitted winding temperature, use a i²t model in the drive controller to monitor the winding temperature. Avoid exceeding the specified measurement current so that the measured values are not falsified due to self-heating of the temperature sensor. Feature Measurement current (constant) Resistance R for ϑ = 0 C Resistance R for ϑ = 80 C Resistance R for ϑ = 150 C Description 2 ma 1000 Ω 1300 Ω 1570 Ω Fig. 3: Pt1000 temperature sensor characteristic curve Cooling Holding brake An EZHD motor is cooled by convection cooling (IC 410 in accordance with EN ). The air flowing around the motor is heated by the radiated motor heat and rises. STOBER synchronous servo motors can be equipped with a backlash-free holding brake using permanent magnets in order to secure the motor shaft when at a standstill. The holding brake engages automatically if the voltage drops. Nominal voltage of holding brake using permanent magnets: DC 24 V ± 5%, smoothed. Take into account the voltage losses in the connection lines of the holding brake. 776 ID _en.04 05/2017

17 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Observe the following during project configuration: In exceptional circumstances, the holding brake can be used for braking from full speed (following a power failure or when setting up the machine). The maximum permitted work done by friction W B,Rmax/h may not be exceeded. Activate other braking processes during operation using the corresponding brake functions of the drive controller to prevent premature wear on the holding brake. Note that the braking torque M Bdyn may initially be up to 50% less when braking from full speed. As a result, the braking effect has a delayed action and braking distances become longer. Regularly perform a brake test to ensure the functional safety of the brakes. Details can be found in the documentation of the motor and the drive controller. Connect a varistor of type S14 K35 (or comparable) in parallel to the brake coil to protect your machine from switching surges. (Not necessary for connecting the holding brake to STOBER drive controllers with BRS/BRM brake module). The holding brake of the synchronous servo motor does not offer adequate safety for persons in the hazardous area of gravity-loaded vertical axes. Therefore take additional measures to minimize risk, e.g. by providing a mechanical substructure for maintenance work. Take into consideration voltage losses in the connection cables that connect the voltage source to the holding brake connections. The braking torque of the brake can be reduced by shock loading. Information about shock loading can be found in the "Ambient conditions" chapter. Formula symbol Unit Explanation I N,B A Nominal current of the brake at 20 C ΔJ B 10-4 kgm 2 Additive mass moment of inertia of a motor with holding brake J 10-4 kgm 2 Mass moment of inertia J Bstop 10-4 kgm 2 Reference mass moment of inertia when braking from full speed: J B- stop = J 2 J tot 10-4 kgm 2 Total mass moment of inertia (based on the motor shaft) Δm B kg Additive weight of a motor with holding brake M Bdyn Nm Dynamic braking torque at 100 C (Tolerance +40%, 20%) M Bstat Nm Static braking torque at 100 C (Tolerance +40%, 20%) M L Nm Load torque N Bstop Permitted number of braking processes from full speed (n = 3000 rpm) with J Bstop (M L = 0). The following applies if the values of n and J Bstop differ: N Bstop = W B,Rlim / W B,R/B. n rpm Speed t 1 ms Linking time: time from when the current is turned off until the nominal braking torque is reached t 2 ms Disengagement time: time from when the current is turned on until the torque begins to drop t 11 ms Response delay: time from when the current is turned off until the torque increases t dec ms Stop time U N,B V Nominal voltage of brake (DC 24 V ±5% (smoothed)) W B,R/B J Work done by friction for braking W B,Rlim J Work done by friction until wear limit is reached EZHD ID _en.04 05/

18 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Formula symbol Unit Explanation W B,Rmax/h J Maximum permitted work done by friction per hour with individual braking x B,N mm Nominal air gap of brake Calculation of work done by friction per braking process W B,R/B J n 2 tot = M Bdyn Bdyn M ± M L The sign of M L is positive if the movement runs vertically upwards or horizontally and it is negative if the movement runs vertically down. Calculation of the stop time t n Jtot = 2.66 t M dec 1 Bdyn Switching behavior I I t M Bdyn N,B U UN,B t M t2 t11 t1 t Technical data M Bstat M Bdyn I N,B W B,Rmax/h N B,stop J B,stop W B,Rlim t 2 t 11 t 1 x B,N ΔJ B Δm B [Nm] [Nm] [A] [kj] [10 ⁴kgm²] [kj] [ms] [ms] [ms] [mm] [10 ⁴kgm²] [kg] EZHD EZHD EZHD EZHD EZHD EZHD ID _en.04 05/2017

19 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description M Bstat M Bdyn I N,B W B,Rmax/h N B,stop J B,stop W B,Rlim t 2 t 11 t 1 x B,N ΔJ B Δm B [Nm] [Nm] [A] [kj] [10 ⁴kgm²] [kj] [ms] [ms] [ms] [mm] [10 ⁴kgm²] [kg] EZHD EZHD Connection method Plug connectors The following chapters describe the connection technology of STOBER synchronous servo motors in the standard version on STOBER drive controllers. You can find further information relating to the drive controller type that was specified in your order in the connection plan that is delivered with every synchronous servo motor. In Chapter [} 27], you can find information about options for connecting STOBER synchronous servo motors to drive controllers from other manufacturers. STOBER synchronous servo motors are equipped with twistable quick-lock plug connectors in the standard version. Details can be found in this chapter. The figures represent the position of the plug connectors upon delivery. Turning ranges of plug connectors 1 Power plug connector 2 Encoder plug connector A Attachment or output side of the motor B Rear side of the motor Power plug connector features Motor type Size Connection Turning range EZHD_4, EZHD_5, EZHD_711 EZHD_713 con.23 Quick lock EZHD_715 con.40 Quick lock α β EZHD Encoder plug connector features Motor type Size Connection Turning range α β EZHD con.17 Quick lock ID _en.04 05/

20 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Notes The number after "con." indicates the approximate external thread diameter of the plug connector in mm (for example, con.23 designates a plug connector with an external thread diameter of about 23 mm). In the β turning range, the power and encoder plug connectors can only be turned if they will not collide with each other by doing so Connection of the motor housing to the grounding conductor system Connect the motor housing to the grounding conductor system to protect persons and to prevent the false triggering of fault current protection devices. All attachment parts required for the connection of the grounding conductor to the motor housing are delivered with the motor. The grounding screw of the motor is identified with the symbol in accordance with IEC DB. The minimum cross-section of the grounding conductor is specified in the following table. Cross-section of the copper grounding conductor in the power cable (A) A < 10 mm² A 10 mm² Cross-section of the copper grounding conductor for the motor housing (A E ) A E = A A E 10 mm² Connection assignment of the power plug connector The size and connection plan of the power plug connector depend on the size of the motor. The colors of the connecting wires inside the motor are specified in accordance with IEC Plug connector size con.23 (1) Connection diagram Pin Connection Color 1 1U1 (U phase) BK 3 1V1 (V phase) BU 4 1W1 (W phase) RD A 1BD1 (brake +) RD B 1BD2 (brake ) BK C D 1TP1/1K1 (temperature sensor) 1TP2/1K2 (temperature sensor) PE (grounding conductor) GNYE Plug connector size con.40 (1.5) Connection diagram Pin Connection Color U 1U1 (U phase) BK V 1V1 (V phase) BU W 1W1 (W phase) RD + 1BD1 (brake +) RD 1BD2 (brake ) BK 1 1TP1/1K1 (temperature sensor) 2 1TP2/1K2 (temperature sensor) PE (grounding conductor) GNYE 780 ID _en.04 05/2017

21 23 EZHD synchronous servo motors with hollow shaft 23.6 Product description Connection assignment of the encoder plug connector The size and connection assignment of the encoder plug connectors depend on the type of encoder installed and the size of the motor. The colors of the connecting wires inside the motor are specified in accordance with IEC EnDat 2.1/2.2 digital encoders, plug connector size con.17 Connection diagram Pin Connection Color 1 Clock + VT 2 Up sense BN GN Data PK 6 Data + GY 7 8 Clock YE V GND WH GN Up + BN GN Pin 2 is connected with pin 12 in the built-in socket EnDat 2.2 digital encoder with battery buffering, plug connector size con.17 Connection diagram Pin Connection Color 1 Clock + VT 2 UBatt + BU 3 UBatt WH 4 5 Data PK 6 Data + GY 7 8 Clock YE V GND WH GN Up + BN GN UBatt+ = DC 3.6 V for encoder type EBI in combination with the AES option of STOBER drive controllers EZHD ID _en.04 05/

22 23 EZHD synchronous servo motors with hollow shaft 23.7 Project configuration EnDat 2.1 encoder with sin/cos incremental signals, plug connector size con.17 Connection diagram Pin Connection Color 1 Up sense BU V sense WH Up + BN GN 8 Clock + VT 9 Clock YE 10 0 V GND WH GN B + (Sin +) BU BK 13 B (Sin ) RD BK 14 Data + GY 15 A + (Cos +) GN BK 16 A (Cos ) YE BK 17 Data PK 23.7 Project configuration Project your drive using our SERVOsoft designing software. You can receive SERVOsoft for free from your adviser at one of our sales centers. Observe the limit conditions in this chapter to ensure a safe design for your drives Calculation of the operating point In this chapter, you can find information needed to calculate the operating point. The formula symbols for values actually present in the application are marked with *. Formula symbol Unit Explanation ED % Duty cycle based on 10 minutes M op Nm Torque of motor at the operating point from the motor characteristic curve at n 1m* M 1* M 6* Nm Actual torque of the motor in the respective time segment (1 to 6) M eff* Nm Actual effective torque of the motor M limk Nm Torque limit of the motor with convection cooling M max Nm Maximum torque: the maximum permitted torque the motor is able to deliver over a short period (when accelerating or decelerating) (tolerance ±10%) M max* Nm Actual maximum torque M n* Nm Actual torque of the motor in the n-th time segment M N Nm Nominal torque of the motor n m* rpm Actual average motor speed 782 ID _en.04 05/2017

23 23 EZHD synchronous servo motors with hollow shaft 23.7 Project configuration Formula symbol Unit Explanation n m,1* n m,6* rpm Actual average speed of the motor in the respective time segment (1 to 6) n m,n* rpm Actual average speed of the motor in the n-th time segment n N rpm Nominal speed: The speed for which the nominal torque M N is specified t s Time t 1* t 6* s Duration of the respective time segment (1 to 6) t n* s Duration of the n-th time segment Check the following conditions for operating points other than the nominal point M N specified in the selection tables: n m* n N M eff* M limk M max* < M max The values for M N, n N, M max can be found in the selection tables. The values for M limk can be found in the torque/speed characteristic curves. Example of cycle sequence The following calculations refer to a representation of the power delivered at the motor shaft based on the following example: EZHD Calculation of the actual average input speed n m* = n t n t m,1* 1* m,n* n* t t 1* n* If t 1* t 5* 10 min, determine n m* without the rest phase t 6*. ID _en.04 05/

24 23 EZHD synchronous servo motors with hollow shaft 23.7 Project configuration Calculation of the actual effective torque M eff * = t M t M 2 2 1* 1* n* n* t t 1* n* Permitted shaft loads Formula symbol C 2k Unit Nm/arcmin Explanation Tilting stiffness F ax N Permitted axial force on the output F ax* N Actual axial force on the output F ax300 N Permitted axial force on the output for n m* 300 rpm F rad N Permitted radial force on the output F rad* N Actual radial force on the output F rad300 N Permitted radial force on the output for n m* 300 rpm l mm Length of the output shaft M k Nm Permitted breakdown torque on the output M k* Nm Actual breakdown torque on the output M k300 Nm Permitted breakdown torque on the output for n m* 300 rpm n m* rpm Actual average motor speed x 2 mm Distance of the shaft shoulder to the force application point y 2 mm Distance of the shaft axis to the axial force application point z 2 mm Distance of the shaft shoulder to the middle of the output bearing Permitted shaft loads z 2 F ax300 F rad300 M k300 C 2k [mm] [N] [N] [Nm] [Nm/ arcmin] EZHD EZHD EZHD EZHD EZHD EZHD ID _en.04 05/2017

25 23 EZHD synchronous servo motors with hollow shaft 23.7 Project configuration z 2 F ax300 F rad300 M k300 C 2k [mm] [N] [N] [Nm] [Nm/ arcmin] EZHD EZHD EZHD EZHD EZHD The values for permitted shaft loads specified in the table apply: For shaft dimensions in accordance with the catalog Output speed n m* 300 rpm (F ax = F ax300 ; F rad = F rad300 ; M k = M k300 ) Only if pilots are used (housing, flange hollow shaft) The following applies to output speeds n m* > 300 rpm: F ax = 3 F ax300 nm* 300min rpm -1 F rad = 3 F rad300 nm* 300min rpm -1 M k = 3 M k300 nm* 300min rpm -1 The following applies to other force application points: M ( ) Fax* y2 + Frad* x2 + z2 = M 1000 k* k300 F F rad* ax* F F rad300 ax300 For applications with multiple axial and/or radial forces, you must add the forces as vectors Derating If you use the motor under ambient conditions that differ from the standard ambient conditions, the nominal torque M N of the motor is reduced. In this chapter, you can find information for calculating the reduced nominal torque. Formula symbol Unit Explanation H m Installation altitude above sea level K H Derating factor for installation altitude K ϑ Derating factor for surrounding temperature M N Nm Nominal torque of the motor M N* Nm Reduced nominal torque of the motor ϑ amb C Surrounding temperature EZHD ID _en.04 05/

26 23 EZHD synchronous servo motors with hollow shaft 23.8 Further information Fig. 4: Derating depending on the surrounding temperature Fig. 5: Derating depending on the installation height Calculation If surrounding temperature ϑ amb > 40 C: M N* = M N K ϑ If installation altitude H > 1000 m above sea level: M N* = M N K H If the surrounding temperature ϑ amb > 40 C and installation altitude H > 1000 m above sea level: M N* = M N K H K ϑ 23.8 Further information Directives and standards STOBER synchronous servo motors meet the requirements of the following directives and standards: (Low Voltage) Directive 2014/35/EU (EMC) Directive 2014/30/EU 786 ID _en.04 05/2017

27 23 EZHD synchronous servo motors with hollow shaft 23.8 Further information EN :2005 EN : A1:2011 EN : Cor.:2010 EN : A1:2007 EN : Identifiers and test symbols STOBER synchronous servo motors have the following identifiers and test symbols: CE mark: the product meets the requirements of EU directives. curus test symbol "COMPONENT - SERVO AND STEPPER MOTORS"; registered under UL number E with Underwriters Laboratories USA (optional) Additional documentation Additional documentation related to the product can be found at Enter the ID of the documentation in the Search... field. Documentation Operating manual for EZ synchronous servo motors ID EZHD ID _en.04 05/

28 23 EZHD synchronous servo motors with hollow shaft 23.8 Further information 788 ID _en.04 05/2017

29 24 EZHP synchronous servo geared motors with hollow shaft Table of contents 24 EZHP synchronous servo geared motors with hollow shaft Table of contents 24.1 Overview Selection tables Technical data for synchronous servo motor Selection tables for synchronous servo geared motor Torque/speed curves Dimensional drawings EZHP geared motors Type designation Product description General features Electrical features Installation conditions Lubricants Direction of rotation Ambient conditions Encoders Temperature sensor Cooling Holding brake Connection method Project configuration Calculation of the operating point Permitted shaft loads Further information Directives and standards Identifiers and test symbols Additional documentation EZHP ID _en.04 05/

30 24 EZHP synchronous servo geared motors with hollow shaft Table of contents 790 ID _en.04 05/2017

31 24 EZHP synchronous servo geared motors with hollow shaft 24.1 Overview 24.1 Overview Synchronous servo geared motors with hollow shaft Technical data i 3 27 M 2acc Nm Features Continuous flange hollow shaft for conveying media Attached compact planetary gear unit with i = 3, 9 or 27 Maintenance-free Any installation position Continuous operation without cooling (FKM sealing ring on the output) Backlash-free holding brake (optional) Convection cooling Inductive EnDat absolute encoders Elimination of referencing with multi-turn absolute encoders (optional) Electronic nameplate for fast and reliable commissioning Rotating plug connectors with quick lock EZHP ID _en.04 05/

32 24 EZHP synchronous servo geared motors with hollow shaft 24.2 Selection tables 24.2 Selection tables The technical data specified in the selection tables applies to: Installation altitudes up to 1000 m above sea level Surrounding temperatures from 0 C to 40 C Operation on a STOBER drive controller DC link voltage U ZK = DC 540 V Black matte paint as per RAL 9005 Formula symbol Unit Explanation a th Parameter for calculating K mot,th C 2 Nm/ arcmin Torsional stiffness of gear unit (final stiffness) relative to the gear unit output Δφ 2 arcmin Backlash at the output shaft with a blocked input i Gear ratio i exakt Mathematically exact gear ratio I 0 A Stall current: RMS value of the line-to-line current when the stall torque M 0 is generated (tolerance ±5%) I max A Maximum current: RMS value of the maximum permitted line-to-line current when maximum torque M max is generated (tolerance ±5%). Exceeding I max may lead to irreversible damage (demagnetization) of the rotor. I N A Nominal current: RMS value of the line-to-line current when nominal torque M N is generated (tolerance ±5%) J kgm 2 Mass moment of inertia relative to the gear unit input K EM V/rpm Voltage constant: Peak value of the induced motor voltage at a speed of 1000 rpm and a winding temperature Δϑ = 100 K (tolerance ±10%) K M0 Nm/A Torque constant: ratio of the stall torque and frictional torque to the stall current; K M0 = (M 0 + M R ) / I 0 (tolerance ±10%) K M,N Nm/A Torque constant: ratio of the nominal torque M N to the nominal current I N ; K M,N = M N / I N (tolerance ±10%) L U-V mh Winding inductance of a motor between two phases (determined in a resonant circuit) m kg Weight M 0 Nm Stall torque: The continuous torque the motor is able to deliver at a speed of 10 rpm (tolerance ±5%) M 2.0 Nm Stall torque on the gear unit output M 2acc Nm Maximum permitted acceleration torque on the gear unit output M 2acc,max Nm Maximum permitted acceleration torque of a group of geared motors whose size and nominal torque n 1N are the same M max Nm Maximum torque: the maximum permitted torque the motor is able to deliver over a short period (when accelerating or decelerating) (tolerance ±10%) M 2N Nm Nominal torque on the gear unit output (relative to n 1N ) M 2NOT Nm Gear unit emergency-off torque on the gear unit output for max load changes M N Nm Nominal torque: the maximum torque of a motor in S1 mode at nominal speed n N (tolerance ±5%) 792 ID _en.04 05/2017

33 24 EZHP synchronous servo geared motors with hollow shaft 24.2 Selection tables Formula symbol Unit Explanation You can calculate other torque values as follows: M N* = K M0 I* M R. M R Nm Frictional torque (of the bearings and seals) of a motor at winding temperature Δϑ = 100 K n N rpm Nominal speed: The speed for which the nominal torque M N is specified n 1N min -1 Nominal speed at the gear unit input n 2N min -1 Nominal speed at the gear unit output n 1maxDB min -1 Maximum permitted input speed of the gear unit in continuous operation n 1maxZB min -1 Maximum permitted input speed of the gear unit in cyclic operation P N kw Nominal power: the power the motor is able to deliver long term in S1 mode at the nominal point (tolerance ±5 %) R U-V Ω Winding resistance of a motor between two phases at a winding temperature of 20 C S Load value: Quotient of gear unit and motor nominal torque without regard to the thermal performance limit. Represents a value for the reserve of the geared motor. T el ms Electrical time constant: ratio of the winding inductance to the winding resistance of a motor: T el = L U-V / R U-V U ZK V DC link voltage: characteristic value of a drive controller Technical data for synchronous servo motor The following table shows the technical data for the motor component of EZHP synchronous servo geared motors. You will need this technical data to calculate the operating point, among other things (see Chapter [} ]) Type K EM n N M N I N K M,N P N M 0 I 0 K M0 M R M max I max R U-V L U-V T el [V/1000 [rpm] [Nm] [A] [Nm/A] [kw] [Nm] [A] [Nm/A] [Nm] [Nm] [A] [Ω] [mh] [ms] rpm] EZHP_511U EZHP_512U EZHP_513U EZHP_515U EZHP_711U EZHP_712U EZHP_713U EZHP_715U EZHP ID _en.04 05/

34 24 EZHP synchronous servo geared motors with hollow shaft 24.2 Selection tables Selection tables for synchronous servo geared motor n 2N M 2N M 2,0 a th S Type M 2acc M 2NOT i i exakt n 1max n 1max J 1 Δφ 2 C 2 m DB ZB [rpm] [Nm] [Nm] [Nm] [Nm] [rpm] [rpm] [10 ⁴ [arcmin] [Nm/ [kg] kgm²] arcmin] EZHP_5 (n 1N = 3000rpm, M 2acc,max = 200 Nm) EZHP3511U / EZHP2511U / EZHP2512U / EZHP2513U / EZHP1511U / EZHP1512U / EZHP1513U / EZHP1515U / EZHP_7 (n 1N = 3000rpm, M 2acc,max = 500 Nm) EZHP3711U / EZHP3712U / EZHP2711U / EZHP2712U / EZHP2713U / EZHP2715U / EZHP1711U / EZHP1712U / EZHP1713U / EZHP1715U / ID _en.04 05/2017

35 24 EZHP synchronous servo geared motors with hollow shaft 24.3 Torque/speed curves 24.3 Torque/speed curves Torque/speed curves depend on the nominal speed and/or winding design of the motor and the DC link voltage of the drive controller that is used. The following torque/speed curves apply to the DC link voltage DC 540 V. The following torque/speed characteristic curves apply to EZHP synchronous servo geared motors without gear unit component. The torque/speed characteristic curves of the complete EZHP synchronous servo geared motor can be found at Formula symbol Unit Explanation ED % Duty cycle relative to 20 minutes M lim Nm Torque limit without compensating for field weakening M limfw Nm Torque limit with compensation for field weakening (applies to operation on STOBER drive controllers only) M limk Nm Torque limit of the motor with convection cooling M max Nm Maximum torque: the maximum permitted torque the motor is able to deliver over a short period (when accelerating or decelerating) (tolerance ±10%) n N rpm Nominal speed: The speed for which the nominal torque M N is specified Δϑ K Temperature difference [rpm] Fig. 1: Explanation of a torque/speed curve EZHP 1 Torque range for brief operation (duty cycle < 100%) with Δϑ = 100 K 3 Field weakening range (can be used only with operation on STOBER drive controllers) EZHP_511 (n N =3000 rpm) 2 Torque range for continuous operation at a constant load (S1 mode, duty cycle = 100%) with ϑ = 100 K EZHP_512 (n N =3000 rpm) ID _en.04 05/

36 24 EZHP synchronous servo geared motors with hollow shaft 24.3 Torque/speed curves n [rpm] n [rpm] EZHP_513 (n N =3000 rpm) EZHP_515 (n N =3000 rpm) n [rpm] n [rpm] 796 ID _en.04 05/2017

37 24 EZHP synchronous servo geared motors with hollow shaft 24.4 Dimensional drawings EZHP_711 (n N =3000 rpm) EZHP_712 (n N =3000 rpm) n [rpm] n [rpm] EZHP_713 (n N =3000 rpm) EZHP_715 (n N =3000 rpm) EZHP n [rpm] 24.4 Dimensional drawings In this chapter, you can find the dimensions of the motors. Dimensions can exceed the specifications of ISO 2768-mK due to casting tolerances or accumulation of individual tolerances. ID _en.04 05/

38 24 EZHP synchronous servo geared motors with hollow shaft 24.4 Dimensional drawings EZHP geared motors We reserve the right to make dimensional changes due to ongoing technical development. You can download CAD models of our standard drives at q0, lf3 Applies to motors without holding brake. q1, lf4 Applies to motors with holding brake. Type a b1 bf c1 df df1 e1 ef f1 g i2 i3 lf2 lf3 lf4 m p1 p2 q0 q1 r s1 sf tf w1 z0 EZHP1511U h7 80 h H M EZHP1512U h7 80 h H M EZHP1513U h7 80 h H M EZHP1515U h7 80 h H M EZHP1711U h7 100 h H M EZHP1712U h7 100 h H M EZHP1713U h7 100 h H M EZHP1715U h7 100 h H M EZHP2511U h7 80 h H M EZHP2512U h7 80 h H M EZHP2513U h7 80 h H M EZHP2711U h7 100 h H M EZHP2712U h7 100 h H M EZHP2713U h7 100 h H M EZHP2715U h7 100 h H M EZHP3511U h7 80 h H M EZHP3711U h7 100 h H M EZHP3712U h7 100 h H M ID _en.04 05/2017

39 24 EZHP synchronous servo geared motors with hollow shaft 24.5 Type designation 24.5 Type designation Sample code EZH P U F AD B1 O 097 Explanation Code Designation Design EZH Type Synchronous servo motor with hollow shaft P Drive Attached planetary gear unit Stages Single-stage (i=3) Two-stage (i=9) Three-stage (i=27) 5 Motor size 5 (example) 1 Generation 1 1 Length 1 (example) U Cooling Convection cooling F Output Flange AD Drive controller SD6 (example) B1 Encoder EBI 135 EnDat 2.2 (example) O P Brake Without holding brake Permanent magnet holding brake 097 Electromagnetic constant (EMC) K EM 97 V/1000 rpm (example) Notes In Chapter [} ], you can find information about available encoders. In Chapter [} ], you can find information about connecting the synchronous servo geared motors to other drive controllers from STOBER. In Chapter [} 27], you can find information about options for connecting STOBER synchronous servo motors to drive controllers from other manufacturers Product description General features Feature Description Design IM B5, IM V1, IM V3 in accordance with EN Protection class IP56 / IP66 (option) Thermal class 155 (F) in accordance with EN (155 C, heating Δϑ = 100 K) Maximum permitted temperature at the surface of the geared motor 80 C Surface 1 Matte black as per RAL 9005 Cooling Sealing Shaft IC 410 convection cooling Gamma ring (on B side), shaft seal ring (on A side) Flange hollow shaft EZHP 1 Repainting the motor will change the thermal properties and therefore the performance limits. ID _en.04 05/

40 24 EZHP synchronous servo geared motors with hollow shaft 24.6 Product description Feature Description Vibration intensity A in accordance with EN Noise level Electrical features Limit values in accordance with EN (motor component) Limit values in accordance with VDI 2159 (geared component) General electrical features of the motor component of the geared motor are described in this chapter. Details can be found in the "Selection tables" chapter. Feature DC link voltage Winding Circuit Description DC 540 V (max. 620 V) on STOBER drive controllers Three-phase, single-tooth coil design Star, center not led through Protection class I (protective grounding) in accordance with EN Number of pole pairs Installation conditions Lubricants Direction of rotation The specified torques and forces only apply when attaching gear units at the machine side using screws of quality In addition, the gear housing must be adjusted at the pilot (H7). STOBER fills the gear units with the amount and type of lubricant specified on the nameplate. Lubricant filling quantities for gear units, document ID , can be found online at The input and output rotate in the same direction Ambient conditions Standard ambient conditions for transport, storage and operation of the geared motor are described in this chapter. Feature Description Surrounding temperature for transport/storage 30 C to +85 C Surrounding temperature for operation 15 C to +40 C 800 ID _en.04 05/2017