Speed and Positioning Sensor GEL 2478
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1 Speed and Positioning Sensor GEL 78 lso suitable for use explosion-hazardous areas Technical information Version 0.09 Key features Contactless measurement of linear or rotational movements One or two channels Magnetic measurement principle Optionally available with: EC type-examination certificate BVS 07 TEX E 00 II G Ex ib IIB T Features Can be used under very harsh conditions Registers speed between 0 Hz and a maximum of khz Uses target wheels with modules.0 to. (D.P.=. - 7.) or measuring rods with.0 mm pitch Large measuring distance (air gap) of up to mm (depending on the gear module or the pitch of the target) Very precise duty and phase shift of the output signals Robust stainless steel housing Very high protection class IP 8 Wide temperature 0 C to + 8 C (TEX ) or 0 C...+0 C without TEX certificate Target wheels and measuring rods can be supplied separately. Fields of application Speed and position measurement in machines and motors Position measurement on piston rods Speed an position measurement in explosion-hazardous areas Internet: Tel.: +9 (0) Lenord, Bauer & Co. GmbH info@lenord.de Fax: +9 (0)08 79 Dohlenstrasse Oberhausen, Germany
2 Technical data Electrical data Supply voltage V S S afety-related parameters See section "Safety information" Power consumption without load I B < m Output Output Slew rate signal voltage Maximum output Frequency of output signal range current per channel V DC (TEX); V = V DC without TEX certificate, S protected against polarity reversal Square-wave, short circuit-proof High = V.8 V; S - > 0 V / µ s < 0 m 0 Hz... KHz D uty ratio of output signal 0 % ± % P hase shift tracks and 90 ± 0 Electromagnetic compatibility Mechanical data Isolation Vibration Shock strength (EN 09-) protection (EN 7 Kat.) protection (EN 7 Kat.) Low = U < 0. V rail vehicles: EN 0-- industry applications: EN to 00 V C 00 m/ s 000 m/ s ir gap See table "ir gap" Module of target wheel / M = Pitch of measuring rod p =.0 mm Operating range Storage Screen and ambient temperature temperature range connection -0 C C (TEX) or -0 C C without -0 C C Connected to sensor housing C able PUR or silicone depending on the version *) T ype of connection -core cable outlet (see cable assignment) Cable cross-section x.0 mm ( PUR), x 0.7 mm (silicone), TEX certification External diameter of cable d a = 8. mm ± 0. mm (PUR) or d = 9. mm ± 0. mm (silicone) a Protection class IP 8 Housing Stainless steel; material.0 Resistance of the measuring side < bar ir gap depending on module or pitch Measuring scale Module Pitch / M =.0 ir gap a = mm *) Cable specification: LK 09 = PUR LK 08 = silicone on request Measuring target wheels Measuring rods M =. M =.0 M =. M =. p =.0 mm a = mm a = mm a = mm a = mm a = mm Lenord +Bauer DS-78(0.09)
3 Cable assignment, Dimension drawing Cable assignment Signal pattern (see type code) Function PUR cable LK 09 Silicone cable LK 08 E 0 V, GND V S *) track F 0 V, GND V S *) track track black V 0 V, GND V S *) track track white X 0 V, GND V S *) track track track track black white brown *) +V S = V DC with TEX certification +V S = V DC without TEX certification Dimension drawing.. Ø 9 R9 7 Ø 8. ± 0. (PUR) Ø 9. ± 0. (Silicone) Flexible conduit connection nominal diameter approx. 0 F L = to 99 m approx. 7 7 M 8 Ø Drilling plan, top view ±0. Ø H7 K/L Bevelling (see assembly drawing) Ø Ø Length of sensor tube (see type code) K = 9-0. L = -0. DS-78(0.09) Lenord +Bauer
4 ssembly drawing for scanning target wheels Mounting position 0 () Mounting position 90 (B) Signal forwards detail X bevelling O-ring x. mat.: NBR 9 /. X air gap d (depending on module) forwards forwards Index pin Index pin Lenord +Bauer DS-78(0.09)
5 ssembly drawing for scanning measuring rods Mounting postion 0 () Mounting position 90 (B) detail X bevelling O-ring x. mat.: NBR. Signal forwards X 9 / air gap 0. ± 0. pitch p = mm pitch p = mm forwards forwards Index pin Index pin DS-78(0.09) Lenord +Bauer
6 Safety information The following information must be observed when using sensors of type GEL 78_Z with TEX certificate in explosion-hazardous areas. The maximum electrical and mechanical limiting values given in the technical data may not be exceeded. The following safety parameters apply to the GEL 78 sensor: Ignition protection type: IIG Ex ib IIB T U i < 8 V DC I i < 0 m P i < 000 mw L i = 0 mh C i = 80 nf Cable characteristics: Lc = 0,08 mh / 00 m Cc = 8 nf / 00 m The sensor may be operated only within the specified operational temperature range, namely -0 C C. The cables between the power inlet and the GEL 78 sensor and between the sensor and the external evaluation unit may not exceed the specified maximum length. Connection and installation of the safety barriers may be carried out only by certificated personnel; installation of modules relevant to explosion hazards may be carried out only by authorised expert technicians. The cables and housing of the GEL 78 sensor must be undamaged: in the event that these elements are damaged then the unit may not be installed. Type-examination: EC type-examination certificate BVS 07 TEX E 00 for sensor type GEL 78_Z dated The certificate is available on request. Description of a protective circuit as shown in the example (see next page). The power supply is connected to the 900/ safety barrier. This safety barrier limits the current flowing in the EEX circuit to at most 9 m and the voltage to at most 8 V. The output signals from the GEL 78 sensor are connected to the 900/ safety barrier. In the event of a malfunction, this barrier limits the current to at most m and the voltage to at most V. The 900/ safety barrier routes each of the output signals to a DEK 0E DC/ CD/ 00 khz optocoupler. These optocouplers serve to convert the output signals back to a range that can be evaluated by the SPS. Summary of the resource parameters Nr.: Designation afety barrier Corresponding resource Manu- facturer Type U o [V] I o [m] P o [mw] L o [mh] C o [nf] Ex Group S 900/ IIB Safety barrier 900/ IIB Optocoupler: DEK 0E DC/DC/00 khz; article no.: Supplier: Phoenix Contact GmbH & Co.KG; Blomberg Lenord +Bauer DS-78(0.09)
7 Example of protective circuitry The following diagram shows one possible protective circuit for the GEL 78 sensor using safety barriers. The safety barriers and optocouplers are not supplied with the GEL 78 sensor. track + 0 optocouplers track track track PLC PLC PLC 0 + optocouplers optocouplers optocouplers PLC U B _ V DC 0 V _GND PE PE Manufacturer 900/ track track Circuit diagram for safety barriers and optocouplers optocouplers DEK 0E DC/DC/00 khz Safety barriers PE Manufacturer 900/ U B 0 V EEx areas R R R white black brown GEL 78 R PE Manufacturer 900/ track track Cable colour or Cable number DS-78(0.09) Lenord +Bauer 7
8 Type code E F V X Signal pattern One square-wave signal One square-wave signal and inverse signal Two square-wave signal, 90 offset Two square-wave signal, 90 offset, with inverse signals W Z Certification with no certification with TEX certification, Ignition protection II G Ex ib IIB T M00 M.. M0 P00 Module M / Pitch P Module.00 Module... Module.0 Pitch mm K L Length of sensor tube 9 mm mm B Mounting position 0 (target wheels and rods) 90 (only rods) N S Type of cable x mm² PUR cable jacket (LK 09) x 0.7 mm² Silicone cable jacket(lk 08) K W Cable outlet Cable gland Flexible conduit connection xx L ength of cable (m) 78 _ Subject to technical modifications and typographical errors. For the latest version please visit our web site : 8 Lenord +Bauer DS-78(0.09)
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