Atlas Copco Exploration Products. Excore diamond tools. Product Catalogue

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1 Atlas Copco Exploration Products Excore diamond tools Product Catalogue

2 Product catalogue Excore Introduction...3 Select the right core bit... 4 Applications... 5 Drilling parameters... 6 Crown profiles... 7 Wireline diamond impregnated bit Double Tube... 9 Triple Tube Wireline Thin Kerf Conventional Thin Kerf Reaming shells and casing shoes...21 Technical information

3 Atlas Copco Geotechnical Drilling and Exploration Atlas Copco Geotechnical Drilling and Exploration, GDE, can offer the equipment needed for all underground and surface exploration applications. This includes rigs and a full range of high tech and high quality products, ITH equipment such as wireline, drill rods and conventional core barrels as well as casing and diamond bits all designed to maximise our customers profitability. All our products are designed to help the user minimize down-time and maximize productivity. Be assured we are ISO certified. However, if a problem should occur, we will quickly be at your site thanks to the worldwide Atlas Copco organization. Just contact your local Atlas Copco representative. 3

4 More performance - less bits As each Excore diamond bit covers a wider range of applications, fewer bit types than before are needed to do the same job. This makes bit selection much simpler for the driller and reduces the number of bits needed on the job site. It is easier for less experienced drillers to select the optimal bit for the job. This not only improves productivity, but also reduces the risk for failing to meet deadlines for the drilling contractor. The Excore series of new matrices combined with optimized crown profiles have been categorized into three types of drilling applications to simplify the bit selection for the driller. As the Excore bits provide superior performance in a wider range of formations, it becomes easier for the driller to find the best bit for the job, meaning the new range is more forgiving. The Excore bit line is divided into three applications: Application 1 Excore for soft to medium hard, very abrasive to slightly abrasive and very fractured to slightly broken formaions. Application 2 Excore for medium hard to hard, abrasive to slightly abrasive, moder ately fractured to competent for mations. Application 3 Excore for hard to very hard, slight ly abrasive to non abrasive, very com petent formations. Each Excore type is available in various crown designs like the Extended Channel Flush (ECF) for broken to competent formations, the patented Jet profile for fast cutting in competent formations and Face Discharge (FD) design for extremely broken and triple tube applications. Combining these features with different available crown heights, from mm, means there is an Excore for every core drilling application. How to select in three easy steps: Application Step 1 Determine the application by selecting the drilling conditions Application 1 Soft to medium hard rock with abrasive and fractured to competent formations Matrix series 1-4 Application 2 Medium hard to hard rock with slightly abrasive and slightly broken to competent formations Matrix series 5-8 Application 3 Hard to very hard rock with competent formations Matrix series Profile Step 2 Select the appropriate crown profile Extended Channel Flush (ECF): For broken to competent formations Jet profile: For fast cutting in competent formations. Face discharge (FD): For extremely broken and triple tube applications. 3. Crown Height Step 3 Select the crown height Large diameter P size holes: 10 mm Short to medium depth holes: 13 mm Deep Holes: 13 mm 16 mm 4

5 Excore applications Bit selection chart To simplify bit selection for the driller rock formations have been categorized into three applications. Each application has a series of matrices designed specifically for that type of drilling condition which will provide optimum performance. Application 1 (Green) Soft to medium hard, abrasive and fractured to competent formations. Application 2 (Blue) Medium hard to hard, slightly abrasive, slightly fractured to competent formations Application 3 (Red) Hard to extremely hard, competent formations. Rock group Rock characteristics Rock type Soft or medium soft Very abrasive to slightly abrasive Very fractured to slightly broken Medium hard Abrasive Moderately fractured to slightly broken Medium hard Moderately abrasive Moderately fractured to slightly broken Medium hard - hard Moderately abrasive Slightly fractured to competent Hard Slightly abrasive Competent Very hard Slightly abrasive Very competent Unmetamorphosed or weakly metamorphosed shales. Sandstone and limestone Limestone and dolomite. Weathered granite and gneiss. Serpentinite and metaperidotite. Unmetamorphosed or weakly metamorphosed diorite. Gabbro peridotite and gneiss. Basalt, andesite. Metabasalt, amphibolite. Metamorphosed diorite and gabbro. Diabase. Quartz rich skarn. Granite and pegmatite. Metamorphosed granitic rock and quartz rich gneiss. 10 Extremely hard Non-abrasive, fine grain Very competent Chert and jasperite. Quartzite. Highly metamorphosed volcanic. 5

6 Excore crown profiles Extended channel flushing (ECF) Standard profile - general purpose design Suitable for mixed formations containing containing broken and competent zones. Suitable for a broad range of formations. Jet High performance free cutting bit High productivity Suitable for hard/competent formations. Face discharge (FD) Designed to minimize flushing of core sample Suitable for broken/granular formations. 6

7 Excore drilling parameters RPI/RPC Many factors influence the performance of impregnated bits. In addition to the type of formation being drilled, factors such as hole diameter, depth, ground conditions, type of drill, weight on bit, water flow and RPM all have an impact on performance. The top priority of today s drillers is performance. To achieve optimum drilling production while balancing bit life, a correlation between RPM and penetration rate has been developed for impregnated diamond bits. This parameter is referred to as Rotation per Inch of advance (RPI) or Rotation per centimeter (RPC). This parameter can be utilized as a guideline to increase penetration rates while maintaining reasonable bit life. Water flow Water flow is a critical parameter. Insufficient or excessive water flow can result in poor performance. Size LPM (USGPM) RPM A (4-5) 1650 B (8-10) 1350 N (10-12) 1100 H (13-16) 850 P (20-22) 650 Water flow may vary depending on the specific application and therefore this chart is only to be used as a guideline. Sample Calculation N Size Bits RPM / Penetration rate = RPI (RPC) 1200 / 8" per min = 150 RPI 1200 / 20,3 cm per min = 59 RPC Bit Size RPM Optimum RPM RPI (RPC) A (100) B (79) N (67) H (51) P (40) RPI or RPC = RPM / Penetration rate. This chart has been developed as a guideline for Atlas Copco impregnated diamond bits. Polished bit Often an indication that an impregnated bit has become polished will be a reduction in torque and penetration rate, with an increase in the weight on bit (WOB). Controlling the flow of water can be used as a method to sharpen the bit. To sharpen a bit in the hole, gradually reduce the flow of water while increasing the weight on the bit to strip the bit and expose fresh diamonds. Once the bit has been sharpened increase the flow of water and reduce the WOB as required. 7

8 Excore reaming shells and casing shoes Excore Surface Set and Impregnated Reaming Shells Excore reaming shells are manufactured to withstand difficult drilling conditions and provide long life. Surface set reaming shells in all common DCDMA sizes are a stock item. Impregnated reaming shells and reaming shells in full hole profile are also available. Reaming shells are available in industry standard lengths of 15 cm (6 ), 25 cm (10 ) and 46 cm (18 3/8 ). A combination of polycrystalline diamonds (PCD) and natural diamonds are utilized for most standard reaming shells and all heavy duty reaming shells. Hobic Casing and Rod Shoes Hobic casing and rod shoes are manufactured to handle a broad range of conditions, from unconsolidated overburden to broken, abrasive formations. Impregnated standard and heavy duty casing shoes are stock items. 8

9 Wireline diamond impregnated core bits AQ Double Tube AQ 2-4 ECF AQ 4-6 ECF AQ 5-7 ECF AQ 6-8 ECF AQ 8-9 ECF AQ 10 ECF BQ Double Tube BQ 2-4 ECF BQ 4-6 ECF BQ 5-7 ECF BQ 6-8 ECF BQ 8-9 ECF BQ 10 ECF BQ 2-4 ECF BQ 4-6 ECF BQ 5-7 ECF BQ 6-8 ECF BQ 8-9 ECF BQ 10 ECF BQ 2-4 JET BQ 4-6 JET BQ 5-7 JET BQ 6-8 JET BQ 10 JET BQ 2-4 JET BQ 4-6 JET BQ 5-7 JET BQ 6-8 JET BQ 8-9 JET BQ 10 JET NQ Double Tube NQ 2-4 ECF NQ 4-6 ECF NQ 5-7 ECF NQ 6-8 ECF NQ 8-9 ECF NQ 10 ECF NQ 2-4 ECF NQ 4-6 ECF NQ 5-7 ECF NQ 6-8 ECF

10 Wireline diamond impregnated core bits NQ Double Tube Continued NQ 8-9 ECF NQ 10 ECF NQ 2-4 ECF NQ 4-6 ECF NQ 5-7 ECF NQ 6-8 ECF NQ 8-9 ECF NQ 10 ECF NQ 2-4 ECF NQ 4-6 ECF NQ 5-7 ECF NQ 6-8 ECF NQ 8-9 ECF NQ 10 ECF NQ 2-4 JET NQ 4-6 JET NQ 5-7 JET NQ 6-8 JET NQ 8-9 JET NQ 10 JET NQ 2-4 JET NQ 4-6 JET NQ 5-7 JET NQ 6-8 JET NQ 8-9 JET NQ 10 JET NQ 2-4 FD NQ 4-6 FD NQ 5-7 FD NQ 6-8 FD NQ 8-9 FD NQ 10 FD HQ Double Tube HQ 2-4 ECF HQ 4-6 ECF HQ 5-7 ECF HQ 6-8 ECF HQ 8-9 ECF HQ 10 ECF HQ 2-4 ECF HQ 4-6 ECF

11 Wireline diamond impregnated core bits HQ Double Tube Continued HQ 5-7 ECF HQ 6-8 ECF HQ 8-9 ECF HQ 10 ECF HQ 2-4 JET HQ 4-6 JET HQ 5-7 JET HQ 6-8 JET HQ 8-9 JET HQ 10 JET HQ 2-4 JET HQ 4-6 JET HQ 5-7 JET HQ 6-8 JET HQ 7-9 JET HQ 8-9 JET HQ 10 JET HQ 2-4 FD HQ 4-6 FD HQ 5-7 FD HQ 6-8 FD HQ 8-9 FD HQ 10 FD PQ Double Tube PQ 2-4 ECF PQ 4-6 ECF PQ 5-7 ECF PQ 6-8 ECF PQ 8-9 ECF PQ 10 ECF PQ 2-4 FD PQ 4-6 FD PQ 5-7 FD PQ 6-8 FD PQ 8-9 FD PQ 10 FD

12 Wireline diamond impregnated core bits HQ Double Tube Oversize HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ ECF HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ JET HQ FD HQ FD HQ FD HQ FD HQ FD HQ FD

13 Wireline diamond impregnated core bits NQ Triple Tube NQ3 2-4 ECF NQ3 4-6 ECF NQ3 5-7 ECF NQ3 6-8 ECF NQ3 8-9 ECF NQ3 10 ECF NQ3 2-4 ECF NQ3 4-6 ECF NQ3 5-7 ECF NQ3 6-8 ECF NQ3 8-9 ECF NQ3 10 ECF NQ3 2-4 JET NQ3 4-6 JET NQ3 5-7 JET NQ3 6-8 JET NQ3 8-9 JET NQ3 10 JET NQ3 2-4 JET NQ3 4-6 JET NQ3 5-7 JET NQ3 6-8 JET NQ3 8-9 JET NQ3 10 JET NQ3 2-4 FD NQ3 4-6 FD NQ3 5-7 FD NQ3 6-8 FD NQ3 8-9 FD NQ3 10 FD

14 Wireline diamond impregnated core bits HQ Triple Tube HQ3 2-4 ECF HQ3 4-6 ECF HQ3 5-7 ECF HQ3 6-8 ECF HQ3 8-9 ECF HQ3 10 ECF HQ3 2-4 ECF HQ3 4-6 ECF HQ3 5-7 ECF HQ3 6-8 ECF HQ3 8-9 ECF HQ3 10 ECF HQ3 2-4 JET HQ3 4-6 JET HQ3 5-7 JET HQ3 6-8 JET HQ3 8-9 JET HQ3 10 JET HQ3 2-4 JET HQ3 4-6 JET HQ3 5-7 JET HQ3 6-8 JET HQ3 8-9 JET HQ3 10 JET HQ3 2-4 FD HQ3 4-6 FD HQ3 5-7 FD HQ3 6-8 FD HQ3 8-9 FD HQ3 10 FD PQ Triple Tube PQ3 2-4 ECF PQ3 4-6 ECF PQ3 5-7 ECF PQ3 6-8 ECF PQ3 8-9 ECF PQ3 10 ECF PQ3 2-4 FD PQ3 4-6 FD PQ3 5-7 FD PQ3 6-8 FD PQ3 8-9 FD PQ3 10 FD

15 Wireline diamond impregnated core bits AGM/AOTW Wireline Thin Kerf AGM/AOTW 2-4 ECF AGM/AOTW 4-6 ECF AGM/ATOW 5-7 ECF AGM/AOTW 6-8 ECF AGM/AOTW 8-9 ECF AGM/AOTW 10 ECF AGM/AOTW 2-4 JET AGM/AOTW 4-6 JET AGM/AOTW 5-7 JET AGM/AOTW 6-8 JET AGM/AOTW 8-9 JET AGM/AOTW 10 JET AQTK Wireline Thin Kerf AQTK 2-4 ECF AQTK 4-6 ECF AQTK 5-7 ECF AQTK 6-8 ECF AQTK 8-9 ECF AQTK 10 ECF AQTK 2-4 JET CF AQTK 4-6 JET CF AQTK 5-7 JET CF AQTK 6-8 JET CF AQTK 8-9 JET CF AQTK 10 JET CF BGM/BOTW Wireline Thin Kerf BGM/BOTW 2-4 ECF BGM/BOTW 4-6 ECF BGM/BOTW 5-7 ECF BGM/BOTW 6-8 ECF BGM/BOTW 8-9 ECF BGM/BOTW 10 ECF BGM/BOTW 2-4 ECF BGM/BOTW 4-6 ECF BGM/BOTW 5-7 ECF BGM/BOTW 6-8 ECF BGM/BOTW 8-9 ECF BGM/BOTW 10 ECF BGM/BOTW 2-4 JET CF BGM/BOTW 4-6 JET CF

16 Wireline diamond impregnated core bits BGM/BOTW Wireline Thin Kerf continued BGM/BOTW 5-7 JET CF BGM/BOTW 6-8 JET CF BGM/BOTW 8-9 JET CF BGM/BOTW 10 JET CF BGM/BOTW 2-4 JET CF BGM/BOTW 4-6 JET CF BGM/BOTW 5-7 JET CF BGM/BOTW 6-8 JET CF BGM/BOTW 8-9 JET CF BGM/BOTW 10 JET CF BQTK Wireline Thin Kerf BQTK 2-4 ECF BQTK 4-6 ECF BQTK 5-7 ECF BQTK 6-8 ECF BQTK 8-9 ECF BQTK 10 ECF BQTK 2-4 JET CF BQTK 4-6 JET CF BQTK 5-7 JET CF BQTK 6-8 JET CF BQTK 8-9 JET CF BQTK 10 JET CF BQTK 2-4 JET CF BQTK 4-6 JET CF BQTK 5-7 JET CF BQTK 6-8 JET CF BQTK 8-9 JET CF BQTK 10 JET CF NQ2 Wireline Thin Kerf NQ2 2-4 ECF NQ2 4-6 ECF NQ2 5-7 ECF NQ2 6-8 ECF NQ2 8-9 ECF NQ2 10 ECF NQ2 2-4 ECF NQ2 4-6 ECF NQ2 5-7 ECF NQ2 6-8 ECF

17 Wireline diamond impregnated core bits NQ2 Wireline Thin Kerf continued NQ2 8-9 ECF NQ2 10 ECF NQ2 2-4 ECF NQ2 4-6 ECF NQ2 5-7 ECF NQ2 6-8 ECF NQ2 8-9 ECF NQ2 10 ECF NQ2 2-4 ECF NQ2 4-6 ECF NQ2 5-7 ECF NQ2 6-8 ECF NQ2 8-9 ECF NQ2 10 ECF NQ2 2-4 JET NQ2 4-6 JET NQ2 5-7 JET NQ2 6-8 JET NQ2 8-9 JET NQ2 10 JET NQ2 2-4 JET NQ2 4-6 JET NQ2 5-7 JET NQ2 6-8 JET NQ2 8-9 JET NQ2 10 JET NGM Wireline Thin Kerf NGM 2-4 ECF NGM 4-6 ECF NGM 5-7 ECF NGM 6-8 ECF NGM 8-9 ECF NGM 10 ECF NGM 2-4 ECF NGM 4-6 ECF NGM 5-7 ECF NGM 6-8 ECF NGM 8-9 ECF NGM 10 ECF

18 Wireline diamond impregnated core bits NTW Wireline Thin Kerf NTW 2-4 ECF NTW 4-6 ECF NTW 5-7 ECF NTW 6-8 ECF NTW 8-9 ECF NTW 10 ECF NTW 2-4 ECF NTW 4-6 ECF NTW 5-7 ECF NTW 6-8 ECF NTW 8-9 ECF NTW 10 ECF HTW Wireline Thin Kerf HTW 2-4 ECF HTW 4-6 ECF HTW 5-7 ECF HTW 6-8 ECF HTW 8-9 ECF HTW 10 ECF HTW 2-4 ECF HTW 4-6 ECF HTW 5-7 ECF HTW 6-8 ECF HTW 8-9 ECF HTW 10 ECF

19 Wireline diamond impregnated core bits 46,8 Hagby Wireline Thin Kerf 46,8HBY 2-4 ECF ,8HBY 4-6 ECF ,8HBY 5-7 ECF ,8HBY 6-8 ECF ,8HBY 8-9 ECF ,8HBY 10 ECF ,8HBY 2-4 JET CF ,8HBY 4-6 JET CF ,8HBY 5-7 JET CF ,8HBY 6-8 JET CF ,8HBY 8-9 JET CF ,8HBY 9 JET CF ,8HBY 10 JET CF ,6 Hagby Wireline Thin Kerf 56,6HBY 2-4 ECF ,6HBY 4-6 ECF ,6HBY 5-7 ECF ,6HBY 6-8 ECF ,6HBY 8-9 ECF ,6HBY 10 ECF ,6HBY 2-4 JET ,6HBY 4-6 JET ,6HBY 5-7 JET ,6HBY 6-8 JET ,6HBY 8-9 JET ,6HBY 10 JET /42 Hagby Wireline Thin Kerf 56/42HBY 2-4 ECF /42HBY 4-6 ECF /42HBY 5-7 ECF /42HBY 6-8 ECF /42HBY 8-9 ECF /42HBY 10 ECF /42HBY 2-4 JET CF /42HBY 4-6 JET CF /42HBY 5-7 JET CF /42HBY 6-8 JET CF /42HBY 8-9 JET CF /42HBY 10 JET CF

20 Conventional diamond impregnated core bits 46 TT Conventional Thin Kerf 46TT 2-4 CFF TT 4-6 CFF TT 5-7 CFF TT 6-8 CFF TT 8-9 CFF TT 10 CFF TT / LTK48 Conventional Thin Kerf 48TT/LTK CFF TT/LTK CFF TT/LTK CFF TT/LTK CFF TT/LTK CFF TT/LTK48 10 CFF TT/LTK CF TT/LTK CF TT/LTK CF TT/LTK CF TT/LTK CF TT/LTK48 10 CF TT Conventional Thin Kerf 56TT 2-4 CFF TT 4-6 CFF TT 5-7 CFF TT 6-8 CFF TT 8-9 CFF TT 10 CFF LTK60 Conventional Thin Kerf LTK CF LTK CF LTK CF LTK CF LTK CF LTK60 10 CF * CF - Channel Flush (straight waterways) ** CFF - Channel Flush Fileable 20

21 Reaming shells and casing shoes Wireline reaming shells Size Matrix Crown Profile / Additional info Product No. AQ STD SURFACE SET AQTK STD SURFACE SET ATW/AGM STD SURFACE SET BQ STD SURFACE SET BQ STD SURFACE SET FULL HOLE BQ STD SURFACE SET DOUBLE RING (10") BQ STD SURFACE SET TRIPLE RING (18 3/8") BQTK STD SURFACE SET BTW/BGM STD SURFACE SET NQ STD SURFACE SET NQ STD SURFACE SET, FULL HOLE NQ STD SURFACE SET DOUBLE RING (10") NQ STD SURFACE SET, TRIPLE RING (18 3/8") NQ HD SURFACE SET, OVERSIZE 3.032" NTW STD SURFACE SET NGM STD SURFACE SET HQ STD SURFACE SET HQ STD SURFACE SET, FULL HOLE HQ STD IMPREGNATED, FULL HOLE OVERSIZE 3.850" PQ STD SURFACE SET Hagby 46,8 STD SURFACE SET Hagby 56,6 STD SURFACE SET Conventional reaming shells Size Matrix Crown Profile / Additional info Product No. LTK48 STD SURFACE SET LTK60 STD IMPREGNATED TT STD SURFACE SET TT STD SURFACE SET Casing shoes Size Matrix Crown Profile / Additional info Product No. AW IMP HEADY DUTY, 8WW BW IMP 10WW BW IMP HEAVY DUTY, 10WW NW IMP 12WW NW IMP HEAVY DUTY, 12WW Rod shoes Size Matrix Crown Profile / Additional info Product No. NQ IMP ROD SHOE NTW IMP ROD SHOE HQ IMP ROD SHOE PQ IMP ROD SHOE HW IMP 14WW HW IMP HEAVY DUTY, 14WW HWT IMP HEAVY DUTY, 6WW PQ IMP HEAVY DUTY,8WW

22 Technical information Excore impregnated diamond bit unit weights Size IEW 0.05 IEWS 0.05 AQ 0.23 AQTK 0.23 AOTW/AGM 0.23 AW TT TT LTK LTK BQ 0.68 BQTK 0.68 BOTW/BGM 0.68 BQTK (2.405 ) 0.75 NQ 0.91 NQ NGM 0.91 NTW/NGM 0.91 NQ (3.032 ) 1.00 NQ2 (3.032) 1.00 NQ HQ 2.27 HTW/HGM 2.27 HQ (3.830 ) 2.50 HQ HQ3 (3.830 ) 2.75 PQ TT 0.36 Hagby 56/42 Hagby Hagby 0.97 Hagby 56, Hagby 66, Hagby 56, Unit weight Kg Excore reaming shell unit weights Size IEW 0.45 IEWS 0.45 AW TT LTK AQ 0.68 AQTK 0.68 ATW/AGM 0.68 LTK BQ 1.14 BQTK 1.14 BTW/BGM 1.14 NQ 1.36 NGM 1.36 NTW 1.36 HQ 2.27 HTW/HGM 2.27 PQ 3.86 Excore casing shoe unit weights Size AW 0.45 BW 0.91 NW 1.59 HW 2.27 HWT 2.27 PW 3.22 Excore rod shoe unit weights Size AQ 0.23 BQ 0.45 NQ 0.91 NTW 0.91 HTW 1.59 HQ 1.59 PQ 2.27 Unit weight Kg Unit weight Kg Unit weight Kg 22

23 A Bit of Excellence An exploration contractor s success is dependent upon the efficiency of his drilling equipment. To meet this demand, Atlas Copco has developed the new Excore diamond bit, which offers the latest in diamond drilling technology. Atlas Copco has combined scientific research and innovative new technology with more than 100 years of field experience to create a diamond bit that will revolutionize mining exploration. Excore is a faster drilling, longer lasting coring bit that performs in a wider range of drilling conditions and formations. This means fewer bits needed on the job site - both in operation and on the shelf and increased productivity throughout the entire operation - from purchasing to retrieving core. Excore from Atlas Copco is a series of diamond drill bits that is in the absolute top range of what is available today a bit that stands for excellence, durability, speed and strength.

24 Märsta, Sweden, June, 2010 Copyright 2009, Atlas Copco Craelius AB, Märsta, Sweden. All rights reserved. Atlas Copco is committed to comply or exceed all applicable laws, rules and regulations. Photos in this publication may show situations which complies with such laws, rules and regulations in the country where the photo has been taken but not necessarily in other parts of the world. In any case think safety first and always use proper ear, eye, head and other protection to minimize risk of personal injury. This publication, as well as specifications and equipment, is subject to change without notice. Atlas Copco Geotechnical Drilling and Exploration 24

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