GLOBAL PRODUCT CATALOGUE
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1 GLOBAL PRODUCT CATALOGUE AUGUST 2009
2
3 TABLE OF CONTENTS ABOUT OUR PRODUCTS 4 HISTORY 6 SAFETY 9 PRODUCT RANGE AND OVERVIEW 13 BIT RANGE CHART 18 CUSTOM BIT DESIGN 20 IMPREGNATED DIAMOND BITS 21 IMPREGNATED DIAMOND SHOES 77 SURFACE-SET DIAMOND BITS 85 TSD BITS 101 PCD BITS 107 CARBIDE BITS 115 REAMING SHELLS 121 WEDGING TOOLS 129 DIRECTION DRILLING TOOLS 133 DRILLING GUIDELINES 139 TROUBLE SHOOTING 147 WARRANTY 151
4 ABOUT OUR PRODUCTS ABOUT OUR PRODUCTS Exploration Drilling Products
5 ABOUT OUR PRODUCTS Construction Drill Rigs Construction Drilling Consumables ABOUT OUR PRODUCTS Percussive Aftermarket Support
6 HISTORY HISTORY BOART PRODUCTS EARLY SUCCESS IN THE COPPER BELT LONGYEAR s s
7 REVOLUTIONARY ENGINEERING HISTORY CONTINUED INNOVATION
8
9 SAFETY OVERVIEW 10
10 SAFETY Safety Identification and Safeguards
11 SAFETY Safety Identification and Safeguards
12
13 PRODUCT RANGE AND OVERVIEW SYSTEM OVERVIEW 14 PRODUCT RANGE 16 BIT RANGE CHART 18 CUSTOM BIT DESIGN 20 PRODUCT RANGE AND OVERVIEW
14 SYSTEM OVERVIEW SYSTEM OVERVIEW Q & Q TK SYSTEM
15 SYSTEM OVERVIEW Q 3 SYSTEM OPTION Q TT SYSTEM OPTION
16 PRODUCT RANGE IMPREGNATED DIAMOND BITS PRODUCT RANGE SURFACE SET CORING BITS TSD BITS
17 PCD BITS CARBIDE CHIP PRODUCT RANGE AND OVERVIEW DIRECTIONAL BITS
18 BIT RANGE CHART BIT RANGE CHART
19 BIT RANGE CHART
20 CUSTOM BIT DESIGN CUSTOM BIT DESIGN CUSTOM SOLUTIONS FOR ANY CONDITION
21 LONGYEAR IMPREGNATED BITS IMPREGNATED BIT OVERVIEW 22 STAGE OVERVIEW 28 PART NUMBERS 30
22 IMPREGNATED BIT OVERVIEW IMPREGNATED BITS COATED SYNTHETIC DIAMONDS CROWN HEIGHT REINFORCED RIB PATTERN MAGNUM GAUGE
23
24 LONGYEAR IMPREGNATED BIT RANGE
25 IMPREGNATED BIT SELECTION GUIDE
26 IMPREGNATED BIT OVERVIEW MATRIX DESIGN OVERVIEW SERIES 1 BIT SERIES 7 BIT SERIES 2 BIT SERIES 8 BIT SERIES 4 BIT SERIES 9 BIT SERIES 6 BIT SERIES 10 BIT
27 IMPREGNATED BIT WATERWAY OPTIONS STANDARD WATERWAYS TAPERED WATERWAYS (TW) EXPRESS WATERWAYS (EX) DEEP ID WATERWAYS (DD) FACE DISCHARGE WATERWAYS (FD) STAGE WATERWAYS
28 STAGE WATERWAY OVERVIEW STAGE WATERWAYS STAGE WATERWAY FEATURES
29 STAGE WATERWAY FIELD SAVINGS STAGE 3 CORING BIT 8-MONTH FIELD RESULTS ACTUAL PERFORMANCE DATA (1 DRILL / 190 BITS / 9781M ) STAGE AVERAGE LIFE: 145% MM AVERAGE LIFE: 29M ROD-TRIPPING COST SAVINGS Hole Depth Rod Tripping Time Hrs Rod Tripping Cost # Trips w/ 12mm Cost # Trips w/ 25mm Cost Cost Savings w/ Stage $ $ $ $ $ $ $ $ $ $ $ $ $ N/A Total (total Tripping Cost divided by 49 holes) $ 19, $ 7, $ 12, Meters Drilled: mm Est. Total Cost Stage 3 Est. Total Cost Total Bit Cost $ $ 134, ,150 $33, TOTAL SAVINGS (ONE DRILL) $45,655 (30%)
30 IMPREGNATED BIT ORDERING DETAILS SIZE MATRIX GAUGE IMPREG DEPTH WATERWAY OPTION WATERWAY SIZE
31 AQ & AQ TK AQ AQ TK
32 BQ BQ
33 BQ BQ
34 BQ TK BQ TK
35 BQ TK BQ TK
36 NQ NQ
37 NQ NQ
38 NQ NQ
39 NQ NQ
40 NQ TK NQ TK
41 NQ TK NQ TK
42 NQ TK NQ TK
43 NQ 3 NQ 3
44 NQ 3 NQ 3
45 NQ TT NQ TT
46 HQ HQ
47 HQ HQ
48 HQ HQ
49 HQ HQ
50 HQ HQ
51 HQ 3 HQ 3
52 HQ 3 HQ 3
53 HQ 3 HQ 3
54 HQ 3 HQ 3
55 HQ TT HQ TT
56 PQ PQ
57 PQ PQ
58 PQ 3 PQ 3
59 PQ 3 PQ 3
60 PQ TT PQ TT
61 ADBGM & ATW ADBGM and ATW
62 BDBGM & BTW BDBGM & BTW
63 NDBGM NDBGM
64 NTW NTW
65 HDBGM, HTW, HWF, PWF HDBGM & HTW HWF PWF
66 LTK 46 LTK 46
67 LTK 48 LTK 48
68 LTK 60 LTK 60
69 H TYPE H47 H56 H66
70 H TYPE H76
71 T2 T2-46 T2-56 T2-66
72 T2 T2-76 T2-86
73 T2 T2-101
74 T6 T6-101 T6-116
75 B TYPE B-76 B-86 B-101 B-116
76 B TYPE B-131 B-146
77 LONGYEAR CASING SHOES CASING SHOES OVERVIEW 77 PART NUMBERS 79
78 OVERVIEW
79 CASING SHOE ORDERING DETAILS CASE OR ROD THREAD MATRIX GAUGE IMPREG DEPTH WATERWAY SIZE
80
81 A,B,N AW BW & BQ NW & NQ /NRQ
82 H HW/HWT & HQ /HRQ
83 P,S PW/PWT & PQ SW
84 METRIC METRIC
85 LONGYEAR SURFACE-SET BITS SURFACE-SET OVERVIEW 86 PART NUMBERS 88
86 SURFACE-SET OVERVIEW CROWN PROFILES
87 DIAMOND GRADE OVERVIEW DIAMOND CONFIGURATION DIAMOND GRADE DIAMOND SIZE BOART LONGYEAR STANDARD DIAMOND SIZES
88 SURFACE-SET ORDERING DETAILS SIZE DIAMOND SIZE DIAMOND GRADE GAUGE CROWN PROFILE WATERWAY OPTION
89 E, AQ E AQ
90 BQ BQ
91 NQ NQ
92 NQ NQ
93 NQ 2 NQ 2
94 NQ 3 NQ 3
95 HQ HQ
96 HQ HQ
97 HQ 3 HQ 3
98 PQ PQ
99 PQ 3 PQ 3
100
101 LONGYEAR TSD BITS TSD OVERVIEW 102 PART NUMBERS 103
102 TSD OVERVIEW THERMALLY STABLE DIAMOND BITS (TSD)
103 TSD BIT ORDERING DETAILS SIZE GAUGE WATERWAY OPTION NO NATURAL DIAMOND ROD/BOX THREAD
104
105 A,B,N,H A B N H
106 P, METRIC P T-6
107 LONGYEAR PCD BITS PCD OVERVIEW 108 PART NUMBERS 109
108 PCD OVERVIEW POLYCRYSTALLINE COMPACT DIAMOND BITS
109 PCD ORDERING DETAILS THREAD PCD SIZE GAUGE WATERWAY OPTION NO NATURAL DIAMOND ROD/BOX THREAD
110
111 A,N,H A N H
112 P P
113 API API
114
115 LONGYEAR CARBIDE BITS CARBIDE OVERVIEW 116 PART NUMBERS 117
116 CARBIDE OVERVIEW CARBIDE CHIP DEVIL S NIGHTMARE
117 CARBIDE BIT ORDERING DETAILS CASE OR ROD SIZE BIT TYPE GAUGE WATERWAY OPTION
118
119 DEVIL S NIGHTMARE ALL SIZES
120 DEVIL S NIGHTMARE ALL SIZES
121 LONGYEAR REAMING SHELLS REAMING SHELL OVERVIEW 122 PART NUMBERS 124
122 REAMING SHELL OVERVIEW LONGYEAR REAMERS UTILIZE A SPIRAL PAD DESIGN WHICH HAS TWO KEY BENEFITS:
123 BOART LONGYEAR ALSO PROVIDES THE FOLLOWING SPECIALTY REAMER CONFIGURATIONS:
124 REAMING SHELL ORDERING DETAILS SIZE REAMER TYPE GAUGE
125 A, B, N A B N
126 H, P H P
127 METRIC LTK 48 LTK 60 CUD
128
129 LONGYEAR WEDGING BITS WEDGING BIT OVERVIEW 130 PART NUMBERS 131
130 OVERVIEW DIAMOND WEDGING TOOLS
131 WEDGING BIT ORDERING DETAILS SIZE MATRIX WATERWAY OPTION WATERWAY SIZE GAUGE IMPREG DEPTH
132 B-H B-H
133 LONGYEAR DIRECTION DRILLING BITS DIRECTIONAL BIT OVERVIEW 134 PART NUMBERS 135
134 OVERVIEW DIRECTIONAL DRILLING TOOLS
135 DIRECTIONAL DRILLING ORDERING DETAILS THREAD PLUG DEFINITION MATRIX GAUGE SHANK OPTIONS
136 A-H A-H
137 METRIC & IMPERIAL METRIC IMPERIAL
138
139 DRILLING GUIDELINES DRILLING GUIDELINES 140
140 DRILLING GUIDELINES Impregnated Diamond Bits
141 DRILLING GUIDELINES
142 DRILLING GUIDELINES
143 DRILLING GUIDELINES
144 DRILLING GUIDELINES Surface-Set Diamond Bits
145 DRILLING GUIDELINES
146
147 TROUBLE SHOOTING TROUBLE SHOOTING 148
148 TROUBLE SHOOTING NEW CONDITION IDEAL WEAR PATTERN NORMAL RETIREMENT CONCAVE FACE WEAR (rounded to ID) CONCAVE FACE WEAR (rounded to OD) GAUGE LOSS ID
149 TROUBLE SHOOTING GAUGE LOSS OD EXCESSIVE DIAMOND EXPOSURE FACE GLAZED (Diamond polished and metal bound) CRACKED WATERWAYS (diamonds polished) BURNT
150
151 WARRANTY WARRANTY
152 GLOBAL PRODUCT CATALOGUE
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