Our products. Aluminium Flake Powder. Aluminium Flake Paste. Aluminium Pellets
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- Annabelle Stokes
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1 Aluminium Pigments
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4 Our products Aluminium Flake Powder Consistent Aluminium Pigment Powders For A Wide Range Of Applications Our aluminium flake powders are produced in a wet milling process and the drying is done in a vacuum drying process which is our own Carlfors invention. In the drying process the aluminium flakes are allowed to oxidize in a controlled environment to ensure a safe and consistent product for our customers. Our powders are well suited for technical applications like Autoclaved Aerated Concrete, and Civil Explosives, where the choice of lubricant and additives during the milling process gives different characteristics, leafing or non-leafing for the final product. Our products for pigment applications are commonly used in Powder Coatings, Printing Inks, Textile Coatings etc. Aluminium Flake Paste A Wide Range Of Aluminium Pigment Pastes Aluminium pigment pastes are widely used in numerous applications for paints such as Roof Coatings, Marine Coatings, Protective Coatings, Anti-Corrosion Coatings, Decorative Coatings and Industrial Coatings. Depending on the lubricant used in the milling process the aluminium flakes obtain different characteristics. There are in general two different types of aluminium pigments, leafing grades and non-leafing grades. The leafing grades float on the surface of the coating film and the non-leafing grades are uniformly distributed in the coating film. For the Autoclaved Aerated Concrete (AAC) industry or the Light Weight Concrete (LWC) industry we have a complete range of technical aluminium paste grades. Aluminium Pellets Aluminium Pigments In Dust Free Pellets Form The flakes used for our pellets are based on Silver Dollar or corn flake technique. The narrow particle size distribution of the Silver Dollar in combination with the smooth, polished flakes gives an appealing bright metallic appearance. A wide range of particle sizes are available.
5 Index Coatings Leafing Paste...6 Non-Leafing Paste...7 Powder Coating Leafing...8 Surface Treated...8 Printing Inks Leafing Powder...9 Leafing Paste...10 Non-Leafing Paste Plastic Paste Pellets Explosives Flake Powder...15 Atomized Powder Autoclaved Aerated Concrete (AAC) Light Weight Concrete (LWC) Powder Paste... 17
6 Coatings Leafing Paste Leafing pastes for coatings give a specular chrome like finish which adds value and substance to the substrate. The coatings can also be functional such as in roof coatings where the leafing finish helps keep buildings cool by reflecting the sun s infrared radiation. This then helps reduce costs in keeping a building cool by reducing the use of air conditioning. Leafing pigments get their distinctive properties from the fatty acid lubricant in the milling process. The non-wetting characteristics of the leafing pigments tends to align the flakes at the surface of the coating film and creating a bright silver finish. Our knowledge and continuous improvements over the years have developed a range of leafing pigments with superior leafing value and very good reflectance. A wide range of solvents are available. Leafing Paste Grade Particle size ¹ ² [µm] Water coverage ¹ [cm²/g] Max retained on sieve 44 µm [%] Solvent ³ Applications CB WS RC, MM CB WS/HA WS/HA MM CB WS RC, MM CB WS/HA WS/HA MM CB 180S WS RC, MM, GI, DP CB 180S 65 WS/HA WS/HA MM, GI, DP CB 200S ,3 WS GI, DP CB 200S 65 WS/HA ,3 WS/HA GI, DP CBright 180S WS DP CBright 180S 65 WS/HA WS/HA DP CBright 180S 65 WS/Xylene WS/Xylene DP WS - White Spirit HA - High Aromatic MM - Marine and Maintenance GI - General Industrial RC - RoofCoating DP - DecorativePaints ¹ Typicalvalue ³ Available with solid content65-73% 6
7 Coatings Non-Leafing Paste Non-leafing pigments can be divided into two types: corn flake or Silver Dollar. Corn flake pigments are cost effective and provide very good coverage and a smooth metallic appearance. Silver Dollar pigments consist of individual mirror like platelets and provide superior specular effects which possess very good colour travel from face to flop. Non-leafing pigments are used where good substrate and intercoat adhesion is required. Non-leafing pigments are distributed evenly in the coating film, in contrast to the leafing pigments tendency to align at the surface. The non-leafing effect can be achieved by using unsaturated fatty acids in the milling process or by using leafing pigments with polar solvents. Non-leafing pigments gives less mirror effect in coatings compared to leafing pigments but are easier to top coat. Our CBright Non-leafing grades are cost effective and high brilliant pigment grades for Coil and Can-coating. They are based on corn flake technique and are characterized by good hiding powder. Non-Leafing Paste Grade Particle size ¹ ² [µm] Max retained on sieve 44 µm [%] Solvent ³ Applications CB 180S NL WS MM, GI CB 180S NL 65 WS/HA 17 1 WS/HA MM, GI CB 200S NL ,3 WS MM, GI CB 200S NL 65 WS/HA 13 0,3 WS/HA MM, GI CBright 180S NL WS DP CBright 180S NL 65 WS/HA 17 1 WS/HA DP CBright 200S NL WS DP CBright 200S NL 65 WS/HA 13 0 WS/HA DP WS - White Spirit HA - High Aromatic MM - Marine and Maintenance GI - General Industrial DP - DecorativePaints ¹ Typicalvalue ³ Available with solid content65-73% 7
8 Powder Coating Leafing Surface Treated Our pigments for powder coatings can either be leafing or non-leafing, corn flake or Silver Dollar type. The leafing type pigments are suitable for dry blended or bonded powder coating systems and provide a specular chrome like appearance. The non-leafing type pigments can be encapsulated with either an inorganic silica coating or an organic polymer type coating. The silica coating provides superior spraying characteristics in either Tribo or Corona powder coat systems providing superior charge separation help eliminate problems such as picture framing as well as enhancing the chemical resistance of the metallic appearance. The organic polymer encapsulation of the pigment imparts exceptional chemical resistance to the metallic effect and indeed can be made to meet the International Qualicoat standard for architectural powder coatings if required. The encapsulated pigments can be either bonded or dry blended with the powder coat system. Leafing Grade Particle size ² ³ [µm] Water coverage ¹ [cm²/g] Max retained on sieve 44 µm [%] Average bulk density [g/cm³] Leafing min. [%] CB 200 VTPC ,3 0,17 75 CB 400 VTPC ,0 0,15 70 CB 600 VTPC ,0 0,15 70 Surface Treated Grade Particle Size ² ³ [µm] Non-volatile content [%] Surface treatment CB 32 SI 35 99±1 Silica encapsulated CB 60 SI 55 99±1 Silica encapsulated ¹ Typical value before conversion to dry powder ² Typicalvalue ³ Measured in equipment Malvern 8
9 Printing Inks Leafing Powder Leafing pigments gets their distinctive properties from the fatty acid lubricant in the milling process. The non-wetting characteristics of the leafing pigments tends to align the flakes at the surface of the coating film and creates a bright silver finish. Leafing Powder Grade Particle size ¹ ² [µm] Water coverage ¹ [cm²/g] Max retained on sieve 150 µm [%] Average bulk density [g/cm³] Leafing min. [%] CB 200 VTS ,17 75 CB 400 VTS ,15 70 CB 600 VTS ,15 70 ¹ Typical value before conversion to final product ³ Max retained on sieve 71µm 9
10 Printing Inks Leafing Paste Carlfors leafing pigments for inks have very high leafing values depending on polarity of solvent used and can provide a highly specular chrome like appearance when used with non polar solvents. They can be supplied in various carriers depending on end use and can also be made with suitable solvent for food contact approval if required. The pigments can be mixed in any solventborne vehicle like offset oil, plasticizer, diols, esters or alcohols. Leafing Paste Grade Particle size ¹ ² [µm] Water coverage [cm²/g] Max retained on sieve 44 µm [%] Metal content [%] Leafing min. [%] Solvent CB 180S D MP CB 200S MO , MO CB 200S D , MP CB 200S EA , EA CB 200S Ethanol , ET CB 400 MO ³ MO CB 400 D ³ MP CB 400 EA ³ EA CB 400 Ethanol ³ ET CB 600 MO ³ MO CB 600 D ³ MP CB 600 EA ³ EA CB 600 Ethanol ³ ET MP - MethoxyPropanol MO - Mineraloil EA - EthylAcetate ET -Ethanol ¹ Typical value before conversion to final product ³ Max retained on sieve 71µm 10
11 Printing Inks Non-Leafing Paste Our non-leafing pastes for inks can either be corn flake type or Silver Dollar type depending on the appearance required. The pigments can be supplied in various carriers depending on end use and can also be made suitable for food contact approval if required. Non-Leafing Paste Grade Particle size ¹ ² [µm] Water coverage ¹ [cm²/g] Max retained on sieve 44 µm [%] Metal content [%] CB 200S EA65 NL ,3 65 EA CB 400 EA65 NL ³ 65 EA CB 600 EA65 NL ³ 65 EA Solvent EA - EthylAcetate ¹ Typical value before conversion to final product ³ Max retained on sieve 71µm 11
12 Plastics Paste Metallic pigment pastes for plastics provide the end user with the flexibility of having the paste carried in the most suitable medium for their particular polymer system. The pigments can either be leafing or non-leafing and Carlfors pigments provide cost effective metallic appearances at low loading levels. The products are available in paraffin oil or different plasticizers. The paraffin oil and DOA products can be used in contact with food. Paste Grade Particle size ¹ ² [µm] Pigment type Water coverage ¹ [cm²/g] Carrier Metal content [%] CB 180S PAR80 17 Flake PAR 80 CB 180S PAR 85 EN5 17 Flake PAR 80 CB 180S DINP70 17 Flake DP 70 CB 180S DOA80 17 Flake DOA 80 CB 200S PAR80 14 Flake PAR 80 CB 200S DINP70 14 Flake DP 70 CB 200S DOA80 14 Flake DOA 80 CB 400 PAR80 12 Flake PAR 80 CB 400 DINP70 12 Flake DP 70 CB 400 DOA80 12 Flake DOA 80 CB 32 PAR80 32 Silver Dollar - PAR 80 CB 38 PAR85 42 Silver Dollar - PAR 85 CB 60 PAR85 60 Silver Dollar - PAR 85 CB 75 PAR85 75 SilverDollar - PAR 85 CB 95 PAR85 95 Silver Dollar - PAR 85 CB 240 PAR Silver Dollar - PAR 85 PAR - Paraffin Oil DP - DiisononylPhthalate DOA - Di-(2-ethylhexyl)adipate ¹ Typical value before conversion to final product ³ Max retained on sieve 71µm 12
13 Plastics Pellets Carlfors metallic pellets for plastics are supplied either as Silver Dollar or corn flake pigment types and offer the user dust free dosing. The pigments are supplied in a wax carrier which has a wide compatibility with various polymer systems however other carriers are available on request. The pigments metallic effect provides the polymer with a superior effect at low loading levels without comprising the physical characteristics of the polymer and in some cases even enhances the polymers physical characteristics. The narrow particle size distribution of the Silver Dollar pellets guarantees excellent result and consistency. Pellets Grade Particle size ¹ ² [µm] Pigment type Metal content [%] Carrier CB 9 PEW70 9 Flake 70 Polyethylene wax CB 16 PEW70 16 Silver Dollar 70 Polyethylene wax CB 30 PEW70 30 Silver Dollar 70 Polyethylene wax CB 32 PEW70 32 Silver Dollar 70 Polyethylene wax CB 38 PEW70 42 SilverDollar 70 Polyethylene wax CB 60 PEW70 60 Silver Dollar 70 Polyethylene wax CB 75 PEW70 75 SilverDollar 70 Polyethylene wax CB 95 PEW70 95 Silver Dollar 70 Polyethylene wax CB 240 PEW Silver Dollar 70 Polyethylene wax CB 140 PELL W Flake 94 Wax CB 260 PELL W Flake 94 Wax ¹ Typical value before conversion to final product 13
14 Explosives Aluminium Powder As Energy Source Aluminium Flake Powder and Atomized Powder are very effective sources of energy. Carlfors powders for Civil Explosives are widely used for water gels and emulsion applications. In Civil Explosives aluminium powder is used to increase the total energy and blast effect and in some application also to increase the sensitivity. Carlfors has a long tradition of supplying powder for the Explosives industry and with our extensive range of products we have a powder for almost every application. The powders can be coated for better performance and chemical resistance. Coated Atomized powder for emulsion explosives and Flake Powder for water gels are tested in our laboratory to comply with our customers demands of chemicalresistance. A special series of flakes are used for initiation systems, non-electric spark ignition systems. A thin coating of aluminium powder inside the initiation tube is applied and the firing impulse is similar to a dust explosion
15 Flake Powder Grade Particle size ¹ ² [µm] Max retained on dry-sieve 250 µm [%] Average bulk density ¹ [g/cm³] CB 105 VT ,20 CB 180 VT ,18 CB 180 VTDD CB 400 PWD ,15 CB 600 PWD 9 0 0,15 ¹ Typicalvalue Atomized Powder A15 ³ A20 ³ A60 ³ A80 ³ A100 ³ Screen analysis¹ > 1 000μm trace > 430 μm 40 1 > 250 μm > 150 μm < 150µm trace > 75 µm > 60 µm < 60 µm > 42 µm 16 < 42 µm 75 Density[g/cm³] 1,1 1,1 1,1 1,1 1,0 Active Al min.[%] 98,5 98,5 98,5 98,5 98,5 ¹ Typicalvalue ³ Available with different coatings: Stearic acid, Wax, ILS or Lenex 15
16 Autoclaved Aerated Concrete (AAC) Light Weight Concrete (LWC) Powder Carlfors has a complete range of technical powders for Autoclaved Aerated Concrete (AAC). Beside the particle size and particle size distribution we can also supply you with different characteristics for water dispersability or dwell time in the mixing tank. We have developed three series of powders, F-series, G-series and T-series where each series have its unique properties to create the right hydrogen gas evolution, pore structure, density and compressive strength. We are always ready to visit your factory for testing together with you or receiving the raw materials to be tested and verified at Carlfors own autoclave aerating test center. Since we have experience from full scale production we can assist in any light weight concrete factory as troubleshooters or to make full-scale tests and evaluation of the process. We have great knowledge about the different light weight concrete processes like Siporex, Ytong and Hebel. Powder Grade Particle size ¹ ² [µm] Blaine ¹ [cm²/g] Active Al min.[%] Bulk density ¹ [g/cm³] G-Powder TA 3700 G ,17 TA 4000 G ,16 TA 5000 G ,16 TA 6000 G ,15 TA 7000 G ,15 F-Powder TA 12 F ,19 TA 15 F ,18 TA 17 F ,17 TA 19 F ,16 TA 23 F ,15 T-Powder TA 181 T ,29 TA 182 T ,28 TA 185 T ,27 TA 188 T ,26 TA 189 T ,25 TA 190 T ,25 ¹ Typicalvalue 16
17 Autoclaved Aerated Concrete (AAC) Light Weight Concrete (LWC) Paste Our technical aluminium pastes are easy to mix in water and we have a broad range of grades to get the right hydrogen gas evolution, pore structure, density and compressive strength. Different additives can be added to get adjusted reaction time (dwell time) to fit in any production system. Our aluminium paste products are not classified as dangerous goods making shipping and storage easier. Paste Grade Particle size ¹ ² [µm] Metal content [%] Solvent TPD 182 T DEG TPD 185 T DEG TPD 188 T DEG TPD 190 T DEG TPD 195 T DEG DEG - Diethyleneglycol ¹ Typicalvalue 17
18 Markets and Representatives Angola Argentina Australia Austria Brazil Belgium Chile China Czech Republic Denmark Dubai Egypt Estonia Finland France Germany Great Britain Greece Hong Kong Hungary Indonesia Iran Israel Japan India Italy Kenya Latvia Luxembourg Malaysia Mexico Netherlands Norway Pakistan Philippines Poland Portugal Russia South Africa South Korea Spain Sweden [HQ] Switzerland Taiwan Thailand Turkey United Arab Emirates USA Vietnam
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20 Edition 2, AUG 2017 Carlfors Bruk The small Scandinavian Giant Carlfors Bruk was founded in 1898 and since 1931 the company has been owned by the Björklund family. After many years as a producer in the metallic pigment sector we have gained valuable experience and solid knowledge that today makes us a wellknown supplier of aluminium pigments globally. We cover all continents in close cooperation with agents and distributors and from our facilities in Huskvarna (located in between Stockholm and Copenhagen) more than 98% of our sales are exported worldwide. Carlfors Bruk AB is certified in accordance with ISO 9001 and manufacture aluminium paste and powder in a modern process industry with a continuous 24 hours operation. With a total of 65 employees we are a tight and flexible organization always focusing on prompt service in close contact with our customers. Carlfors Bruk AB Box 44, SE Huskvarna, Sweden Phone Fax cb@carlfors.se
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