HQ series the powerful little connectors
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- Gwendoline Lyons
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1 HQ series the powerful little connectors HQ series the powerful little connectors A small size ut quite ig. The electrical values speak for themselves. The HQs use the proven HE and HD crimp contacts as well as the high-performance HX contacts. Technical data HQ 5 HQ 7 HQ 8 HQ 4 2 HQ 17 Standards / approvals Standards DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN DIN EN Approvals UL/CSA UL/CSA UL/CSA/ISO 270 UL/CSA/ISO 270 UL/CSA Inserts No. of poles 5 + PE 7 + PE 8 + PE 4 power, 2 signal 17 + PE Connection system Crimp, HE-contact Crimp, HD-contacts Crimp, HE-contact Crimp, HX-/HD-contacts Crimp, HD-contacts Rated voltage 250 V 400 V 500 V 690 V, 250 V 250 V Rated voltage to UL/CSA 600 V 600 V 600 V 600 V 600 V Rated current 16 A A 16 A 40/ A A Rated impulse withstand voltage 4 kv 6 kv 6 kv 6 kv/4 kv 4 kv Pollution severity Insulation resistance ¹º Ω ¹º Ω ¹º Ω ¹º Ω ¹º Ω Material PC glass-fire reinforced PC glass-fire reinforced PC glass-fire reinforced PC glass-fire reinforced PC glass-fire reinforced Temperature range Flammaility to UL 94 V - 0 V - 0 V - 0 V - 0 V - 0 Mechanical service life Plugging cycles Ag - Surface Plugging cycles Au - Surface Volume (continuity) resistance of crimp connection 2 mω 4 mω 2 mω 1 mω/ 4 mω 4 mω Contacts / Material Sockets and plug-in contact Copper alloy Copper alloy Copper alloy Copper alloy Copper alloy Surface Passivated silver Passivated silver/ gold Passivated silver Passivated silver/ gold Passivated silver/ gold Crimp connection Performance power range mm² (AWG 20 12) mm² (AWG 20 12) mm² (AWG 16 ) Signal range mm² (AWG 26 14) mm² (AWG 26 14) mm² (AWG 26 14) Stripping length 7.5 mm 8.0 mm 7.5 mm 9 mm/8 mm 8.0 mm PE connection Crimp Crimp Crimp Clamping range mm² mm² mm² mm² mm² flexile/flexile with ferrule mm²/ mm² mm² mm² AWG conductor AWG AWG AWG AWG 16 AWG Stripping length mm 5 mm 7.5 mm 9 mm 8 mm Clamping torque Nm Nm lade dimensions SD 0.8 x 4 mm SD 0.8 x 4 mm Accessories and tools Crimping tools used CTIN CM 1.6/ CTIN CM 1.6/ CTIN CM 1.6/ CTIN CM 1.6/ CTIN CM 1.6/ CTX CM 1.6/ CTX CM 1.6/ CTX CM 1.6/ CTIN CM CTX CM 1.6/2.5 + PE CTX CM 1.6/2.5 Screwdriver Version Crosshead, shape H Version Crosshead, shape H Version Crosshead, shape H Removal tool for crimps Sheet metal screw: Sheet metal screw: Sheet metal screw: ISO 7049-ST 2.9x9.5-F-H ISO 7049-ST 2.9x9.5-F-H ISO 7049-ST 2.9x9.5-F-H Removal Tool HE Removal Tool HD Removal Tool HE Removal Tool HX Removal Tool HD Removal Tool HD Note: When used properly and as designated, the listed connectors may not e connected or disconnected if there is a live voltage or load! /2015
2 HQ series the powerful little connectors Overview Size Rated voltage Rated current No. of poles Tension clamp connection Screw conn. with wire guard spring Crimp PUSH IN connection connection Axial screw connection Page V 16 A 5 + h V A 7 + h.0 HQ 500 V 16 A 8 + h.2 HQ 250 V A 17 + h.4 HQ 690/250 V 40/ A h.6 Technical data Derating curves Load current I [A] HDC-HQ5 Conductor current to EN HDC-HQ8 Load current I [A] Conductor current to EN HDC-HQ4/ HDC-HQ5 und HDC-HQ8 / H07V-K4.0 Amient temperature T [ C] HDC-HQ4/2 / H07V-K6.0 Amient temperature T [ C] Load current I [A] (control contacts with A / H07V-K2.5) Conductor current to EN HDC-HQ7 15 HDC-HQ HDC-HQ7 und HDC-HQ17 / H07V-K2.5 Amient temperature Tr [ C] /
3 250 V, 16 A, Size h Inserts Crimp connection Insert Type Order No. HDC HQ 5 MC HDC HQ 5 FC Dimensions Arrangement of contacts Accessories Crimp contacts Surface finish gold Surface finish silver Coding pin 0 HDC-C-HE-SM0.5AU HDC-C-HE-SM AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU HDC-C-HE-SM0.5AG HDC-C-HE-SM AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Type Order No. HDC-C-HE-M0.5AU HDC-C-HE-M AU HDC-C-HE-M1.5AU HDC-C-HE-M2.5AU HDC-C-HE-M4.0AU HDC-C-HE-M0.5AG HDC-C-HE-M AG HDC-C-HE-M1.5AG HDC-C-HE-M2.5AG HDC-C-HE-M4.0AG Conductor cross-section Insulation stripping length 0.50 mm 2 AWG mm mm 2 AWG mm 1.50 mm 2 AWG mm 2.50 mm 2 AWG mm 4.00 mm 2 AWG mm 0 HDC HE CP ø 2.6 ø 4.5 ø 3 24 Tools Crimping tool CTX CM 1.6/ CTIN CM 1.6/ Contact Removal Tool Removal Tool HE
4 Housing selection RockStar IP66 Size 1 Hood Plug housing, cale entry sideways Further housings are availale, see Chapter E for IP66 and Chapter F for IP68 M 20 w. threading 49.2 HDC 04A TWLU 1M20G a 25.9 Plug housing, cale entry at top 37.3 M 20 w. threading 50 HDC 04A TOLU 1M20G a ase ulkhead housing Version Cover (mm) Type Order No. 23 HDC 04A ALU ase housing M 20 w. threading 41.5 HDC 04A SLU 1M20G Coupling housing M 20 w. threading 53.5 HDC 04A KOLU 1M20G Screw mounting housing M 20 w. threading 54 HDC 04A ELU 1M20G M20x1.5 Ø 23.3 Cover Version Type Order No. for female insert HDC 04A DMDL 2O for male insert HDC 04A DODL 2O
5 400 V, A, Size h Inserts Crimp connection Insert Type Order No. HDC HQ 7 MC HDC HQ 7 FC Dimensions Sealing M3x5 Screw with O-ring seal 40.2 Arrangement of contacts Accessories Crimp contacts Surface finish gold Surface finish silver Coding pin 0 HDC-C-HD-SM AU HDC-C-HD-SM0.5AU HDC-C-HD-SM AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU HDC-C-HD-SM AG HDC-C-HD-SM0.5AG HDC-C-HD-SM AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG Type Order No. HDC-C-HD-M AU HDC-C-HD-M0.5AU HDC-C-HD-M AU HDC-C-HD-M1.5AU HDC-C-HD-M2.5AU HDC-C-HD-M AG HDC-C-HD-M0.5AG HDC-C-HD-M AG HDC-C-HD-M1.5AG HDC-C-HD-M2.5AG steel spring 1.6 steel spring Conductor cross-section Insulation stripping length mm 2 AWG mm 0.50 mm 2 AWG 20 8 mm mm 2 AWG 18 8 mm 1.50 mm 2 AWG 16 8 mm 2.50 mm 2 AWG 14 6 mm 50 HDC HQ 7 CPM HDC HQ 7 CPF ø 4.4 ø ø 4.4 ø Note: six-way coding is possile with a coding pin. Tools Crimping tool CTX CM 1.6/ CTIN CM 1.6/ Contact Removal Tool REMOVAL TOOL HD
6 Housing selection RockStar IP66 Size 1 Hood Plug housing, cale entry sideways Further housings are availale, see Chapter E for IP66 and Chapter F for IP68 M 20 w. threading 49.2 HDC 04A TWLU 1M20G a 25.9 Plug housing, cale entry at top 37.3 M 20 w. threading 50 HDC 04A TOLU 1M20G a ase ulkhead housing Version Cover (mm) Type Order No. 23 HDC 04A ALU ase housing M 20 w. threading 41.5 HDC 04A SLU 1M20G Coupling housing M 20 w. threading 53.5 HDC 04A KOLU 1M20G Screw mounting housing M 20 w. threading 54 HDC 04A ELU 1M20G M20x1.5 Ø 23.3 Cover Version Type Order No. for female insert HDC 04A DMDL 2O for male insert HDC 04A DODL 2O
7 500 V, 16 A, Size HQ 8 + h Inserts Crimp connection Insert Type Order No. HDC HQ 8 MC HDC HQ 8 FC Dimensions Ø Arrangement of contacts Accessories Crimp contacts Surface finish gold Surface finish silver Coding pin 0 HDC-C-HE-SM0.5AU HDC-C-HE-SM AU HDC-C-HE-SM1.5AU HDC-C-HE-SM2.5AU HDC-C-HE-SM4.0AU HDC-C-HE-SM0.5AG HDC-C-HE-SM AG HDC-C-HE-SM1.5AG HDC-C-HE-SM2.5AG HDC-C-HE-SM4.0AG Type Order No. HDC-C-HE-M0.5AU HDC-C-HE-M AU HDC-C-HE-M1.5AU HDC-C-HE-M2.5AU HDC-C-HE-M4.0AU HDC-C-HE-M0.5AG HDC-C-HE-M AG HDC-C-HE-M1.5AG HDC-C-HE-M2.5AG HDC-C-HE-M4.0AG Conductor cross-section Insulation stripping length 0.50 mm 2 AWG mm mm 2 AWG mm 1.50 mm 2 AWG mm 2.50 mm 2 AWG mm 4.00 mm 2 AWG mm 0 HDC HE CP ø 2.6 ø 4.5 ø 3 24 Tools Crimping tool CTX CM 1.6/ CTIN CM 1.6/ Contact Removal Tool Removal Tool HE
8 Housing selection RockStar IP66 Size HQ Hood Plug housing, cale entry sideways Further housings are availale, see Chapter E for IP66 PG 16 w. threading 54 HDC HQP TSLU Plug housing, cale entry at top PG 16 w. threading 67 HDC HQP TOLU ase ulkhead housing Version Cover (mm) Type Order No HDC HQP ALU ulkhead housing angled Version Cover (mm) Type Order No. angled 54.5 HDC HQP AWLU Ø R ase housing PG 16 w. threading 54.5 HDC HQP SLU Ø 4.3 R Coupling housing PG 16 w. threading 63.5 HDC HQP KOLU Cover Version Type Order No. for female insert HDC HQP DMD 2O 0300 for male insert HDC HQP DOD 2O Note For plastic and metal housings.3
9 250 V, A, Size HQ 17 + h Inserts Crimp connection Insert Type Order No. HDC HQ 17 MC Dimensions HDC HQ 17 FC Arrangement of contacts Accessories Crimp contacts Surface finish gold Surface finish silver Tools 0 HDC-C-HD-SM AU HDC-C-HD-SM0.5AU HDC-C-HD-SM AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU HDC-C-HD-SM AG HDC-C-HD-SM0.5AG HDC-C-HD-SM AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG Type Order No. HDC-C-HD-M AU HDC-C-HD-M0.5AU HDC-C-HD-M AU HDC-C-HD-M1.5AU HDC-C-HD-M2.5AU HDC-C-HD-M AG HDC-C-HD-M0.5AG HDC-C-HD-M AG HDC-C-HD-M1.5AG HDC-C-HD-M2.5AG Crimping tool CTX CM 1.6/ CTIN CM 1.6/ Contact Removal Tool REMOVAL TOOL HD steel spring 1.6 steel spring Conductor cross-section Insulation stripping length mm 2 AWG mm 0.50 mm 2 AWG 20 8 mm mm 2 AWG 18 8 mm 1.50 mm 2 AWG 16 8 mm 2.50 mm 2 AWG 14 6 mm.4
10 Housing selection RockStar IP66 Size HQ Hood Plug housing, cale entry sideways Material: Zinc diecast Further housings are availale, see Chapter E for IP66 PG w. threading 60.5 HDC HQM TSLU 1PG PG Plug housing, cale entry at top Material: Zinc diecast PG w. threading 77.5 HDC HQM TOLU 1PG PG ase ulkhead housing Material: Zinc diecast Version Cover (mm) Type Order No HDC HQM ALU Cover Material: Plastic for female insert 23.5 HDC HQP DMD 2O 0300 for male insert 23.5 HDC HQP DOD 2O Note For plastic and metal housings.5
11 690/250 V, 40/ A, Size HQ h Inserts Crimp connection Insert Type Order No. HDC HQ 4/2 MC HDC HQ 4/2 FC Dimensions Arrangement of contacts Accessories Crimp contacts Surface finish silver 25 HDC C HX SM1.5AG Type Order No. HDC C HX M1.5AG HDC C HX SM2.5AG HDC C HX M2.5AG Ø 6 Ø 4 Ø 6 Ø 6 25 HDC C HX SM4.0AG HDC C HX SM6.0AG HDC C HX M4.0AG HDC C HX M6.0AG Conductor cross-section Insulation stripping length 1.50 mm 2 AWG 16 8 mm 2.50 mm 2 AWG 14 8 mm 4.00 mm 2 AWG 12 8 mm 6.00 mm 2 AWG 8 mm Tools Crimping tool CTIN CM 1.6/ Contact Removal Tool Removal Tool HX Crimp contacts Surface finish gold Surface finish silver Tools 0 HDC-C-HD-SM AU HDC-C-HD-SM0.5AU HDC-C-HD-SM AU HDC-C-HD-SM1.5AU HDC-C-HD-SM2.5AU HDC-C-HD-SM AG HDC-C-HD-SM0.5AG HDC-C-HD-SM AG HDC-C-HD-SM1.5AG HDC-C-HD-SM2.5AG Type Order No. HDC-C-HD-M AU HDC-C-HD-M0.5AU HDC-C-HD-M AU HDC-C-HD-M1.5AU HDC-C-HD-M2.5AU HDC-C-HD-M AG HDC-C-HD-M0.5AG HDC-C-HD-M AG HDC-C-HD-M1.5AG HDC-C-HD-M2.5AG Crimping tool CTX CM 1.6/ Contact Removal Tool REMOVAL TOOL HD steel spring 1.6 steel spring Conductor cross-section Insulation stripping length mm 2 AWG mm 0.50 mm 2 AWG 20 8 mm mm 2 AWG 18 8 mm 1.50 mm 2 AWG 16 8 mm 2.50 mm 2 AWG 14 6 mm.6
12 Housing selection RockStar IP66 Size HQ Hood Plug housing, cale entry sideways Further housings are availale, see Chapter E for IP66 PG 16 w. threading 54 HDC HQP TSLU Plug housing, cale entry at top PG 16 w. threading 67 HDC HQP TOLU ase ulkhead housing Version Cover (mm) Type Order No HDC HQP ALU ulkhead housing angled Version Cover (mm) Type Order No. angled 54.5 HDC HQP AWLU Ø R ase housing PG 16 w. threading 54.5 HDC HQP SLU Ø 4.3 R Coupling housing PG 16 w. threading 63.5 HDC HQP KOLU Cover Version Type Order No. for female insert HDC HQP DMD 2O 0300 for male insert HDC HQP DOD 2O Note For plastic and metal housings.7
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