Cannon Trident Connectors
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- Lorin Blankenship
- 5 years ago
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1 Contacts General recommendations for the selection of Trident contacts are listed below. Platings: Tin is recommended for most applications (with 50 or fewer mating cycles). It is cost effective and matches well to most wires. Gold is preferred for special situations. Gold resists oxidation, has high surface conductivity, and has a low coefficient of friction. These features make gold the preferred plating for low level signals (a rule of thumb is <100 ma), corrosive environments (for unsealed connectors), and for increased mating cycles. The electrical performance of the contact is determined at the surface of the contact. For this reason, flash gold platings are suitable for applications with 50 or fewer mating cycles. Thicker gold platings are recommended for more than 50 mating cycles. All Trident Contacts are RoHS Compliant. Stamped versus Machined: The two part stamped contacts are manufactured to precise tolerances and are field proven. They can be supplied on reels which lowers assembly costs for volume production. Machined contacts offer improved precision and durability. They are recommended for applications with more than 200 mating cycles. Crimp versus Solder: Crimp contacts offer improved electrical performance, strain relief and quality control compared to solder cup contacts. Solder cup contacts are recommended for low volume and prototype applications where the added cost of crimp tools is not justified. High Conductivity: These contacts use a different base material then the standard contacts. They are recommended for high current applications. These contacts will also reduce the derating of connectors with several high current lines. Temperature/Current Rating 13 Derating curves define the max. current that can be applied to a connector at a given ambient temperature so that the additional temperature rise caused by the current does not exceed the material limit of the connector. The following curves show the max. currents based on the assumption attached: As factors like current load per contact, wire size etc. may be different in your application. This chart is an indication only. Derived in accordance with IEC 512-3, Test 5b. Figures are for maximum wire sizes. Smaller wires will reduce rating. All contacts equally loaded. PCB mounted connectors will be limited by PCB performance. Bunched cables will further reduce values. Cable insulation type will affect temperature and loading. Figures are for maximum connector sizes in each range. Smaller connectors will increase rating. CURRENT A SNAP TOGETHER SLIMLINE CONNECTORS 3 PART CONTACTS SNAP TOGETHER CONNECTORS 2 PART CONTACTS RINGLOCK CONNECTORS 2 PART CONTACTS MUTLIWAY RECTANGULAR CONNECTORS 3 PART CONTACTS 30 C TEMPERATURE RISE TEMPERATURE C UPPER MATERIAL LIMIT UPPER LIMIT - MULTIWAY 63
2 Overview of Contacts T2P Two piece formed (stamped) contact For up to 200 mating cycles Full support tooling available Standard Crimp High Conductivity Crimp T3P Three piece machined contact For up to 500 mating cycles Full support tooling available Machined Crimp Solder Cup Flow Solder (PCB) Technical and Performance Data Supported wire sizes AWG 14 to 26 AWG 14 to 26 AWG 16 to 26 AWG 14 to 26 - Current rating 13 A 16 A 13 A 13 A Up to 30 A Contact Resistance (initial) 5 mw 5 mw 5 mw 5 mw 5 mw Mechanical endurance Up to 200 insertions Up to 200 insertions Up to 500 insertions Up to 500 insertions Up to 500 insertions Body material Brass Copper Alloy Brass Brass Brass Retention spring material Contact retention force (minimum) Stainless Steel Stainless Steel Beryllium Copper Beryllium Copper Beryllium Copper 67 N 67 N 67 N 67 N 67 N Plating Availability Tin Yes Yes Yes Yes Yes Gold Flash (0,1 µm) Yes Yes Yes Yes Yes Gold 0,75 µm 0,75 µm 0,4 µm (pin) 0,75 µm (socket) 0,4 µm (pin) 0,75 µm (socket) 0,4 µm (pin) 0,75 µm (socket) Connector/Contact Capability Snap Together Rectangular, Slimline (TST) and Flame Retardant (TFR) Yes Yes Yes Yes Yes, pre-installed in connectors Multiway (TM) Yes Yes Yes Yes Yes Ringlock (TR) Yes Yes Yes Yes Yes Neptune (TN) Yes Yes Yes Yes Yes Neptune Metal (TNM) Yes Yes Yes Yes - High Voltage (THV) Page Number
3 Overview of Contacts High Power For mixed Neptune and TNM layouts Full support tooling available Coaxial Fits into standard Trident Cavities Full support tooling available APK25 D Sub TC Technical and Performance Data Supported wire sizes AWG 12 to 20 AWG 8 to 14 - Current rating 30 A Up to 40 A n/a Contact Resistance (initial) 2,5 mw * 2,5 mw Mechanical endurance Up to 200 insertions Up to 500 insertions Up to 200 insertions Body material Copper Alloy Copper Alloy Brass Retention spring material Contact retention force (minimum) Stainless Steel * Beryllium Copper 100 N * 67 N Plating Availability Tin Yes - - Gold Flash (0,1 µm) Gold - 0,76 µm 0,4 µm (pin) 0,75 µm (socket) Connector/Contact Capability Snap Together Rectangular, Slimline (TST) and Flame Retardant (TFR) - - Yes Multiway (TM) - - Yes Ringlock (TR) - - Yes Neptune (TN) Yes - Yes Neptune Metal (TNM) - Yes Yes High Voltage (THV) Yes Page Number * For details please consult the factory 65
4 T2P Contacts Overview - T2P Contacts Typical Nomenclature: T2P 16 M C 1 L T Series T2P = Two Part Stamped Contact Contact Size 14 = AWG 16 = AWG 20 = AWG 24 = AWG Plating T = Tin Y=Gold Z = Gold Flash Packaging L = Loose (bag of 100) S = Reel of 3000 Gender M = Male (Pin) F = Female (Socket) Contact Type Crimp Contact C 1 Standard, Brass C 4 High Conductivity Note: This overview shows available options for formed (stamped) T2P contacts. The T2P nomenclature above appears as our description on ITT paperwork, etc, and this is for reference only. To order use the order codes on the following page. 66
5 T2P Contacts Formed (Stamped) Crimp Contacts Standard Brass Material 13 A current rating. Three plating styles available. Separate retention spring. Up to 200 mating cycles. Wide range of wire sizes. Full support tooling available, see pages Two part design. Size 14 to 16 AWG, No Insulation Grip Size 16 to 26 AWG, Insulation Grip Socket Pin Pack (100) Reeled (3000) Wire Range Wire 1mm (40 m in.) 1 mm (40m in.) Insulation mm 2 Size Contact Tin Plating Gold Flash Gold Plating Tin Plating Gold Flash Gold Plating Diameter Strip Length 0,14-0, AWG Pin ,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009) 0,14-0, AWG Socket ,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25(.009) 0,32-0, AWG Pin ,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009) 0,32-0, AWG Socket ,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25(.009) 0,75-1, AWG Pin ,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009) 0,75-1, AWG Socket ,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25(.009) 1,50-2, AWG Pin Without insulation support 5,60 (.220)±0,25(.009) 1,50-2, AWG Socket Without insulation support 5,60 (.220)±0,25(.009) Formed (Stamped) Crimp Contacts High Conductivity Material 16 A current rating. Recommended for elevated temperatures. Socket Pin High conductivity copper alloy with tin plating. For use with standard crimp tooling, see pages Size 14 to 16 AWG, No Insulation Grip Two part design. Up to 200 mating cylces. Size 16 to 26 AWG, Insulation Grip Pack (100) Reeled (3000) Wire Range Wire Insulation Strip mm 2 Size Contact Tin Plating Tin Plating Diameter Length 0,14-0, AWG Pin ,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009) 0,14-0, AWG Socket ,89 (.035) - 1,58 (.062) 3,95 (.155)±0,25 (.009) 0,32-0, AWG Pin ,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009) 0,32-0, AWG Socket ,17 (.046) - 2,08 (.081) 3,95 (.155)±0,25 (.009) 0,75-1, AWG Pin ,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25 (.009) 0,75-1, AWG Socket ,00 (.078) - 2,70 (.106) 3,95 (.155)±0,25 (.009) 1,50-2, AWG Pin Without insulation support 5,60 (.220)±0,25 (.009) 1,50-2, AWG Socket Without insulation support 5,60 (.220)±0,25 (.009) 67
6 T3P Contacts Overview - T3P Contacts Typical Nomenclature: T3P 16 M C 1 L T Series T3P = Three Part machined Contact Gender M = Male (Pin) F = Female (Socket) Plating T = Tin X =3m -m (120m in.) Gold Y=Gold Z = Gold Flash (only for Pin Contacts) Packaging L = Loose (bag of 100) Type and Configuration Variant AWG Size Gender Crimp Contacts 16 C 1 No insulation support, Black colorband 20 C 1 Insulation dia 1,6 (.062)-2,1 (.082), Green colorband 22 C 1 Insulation dia 1,6 (.062)-2,15 (.084), Red colorband 24 C 1 Insulation dia 1,05 (.041)-1,6 (.062), Blue colorband 26 C 1 Insulation dia 0,9 (.035)-1,4 (.055), Black colorband Earth Contact 16 E 1 Extended contractzone, Black colorband 20 E 1 Green colorband Solder Cup Contact 16 S 1 Flow Solder Contact 20 F 1 0,76 (.030) short (female only) 20 F 3 0,76 (.030) long (female only) 20 F 5 0,71 (.028) 20 F 11 1,50 (.059) (TN) Note: This overview shows available options for formed (stamped) T3P contacts. The T3P nomenclature above appears as our description on ITT paperwork, etc, and this is for reference only. To order use the order codes on the following page. 68
7 T3P Contacts Machined Crimp Contacts 13 A current rating. Separate contact and retention spring. Up to 500 mating cycles. Variety of plating options. Full support tooling available, see pages Size 16 AWG, No Insulation Grip Pin Socket Size 20 to 26 AWG, Insulation Grip Wire Range Wire (Pack of 100) Insulation mm 2 Size Contact Gold Plating(X) Gold Plating(Y) Tin Plating Diameter Strip Length Color Band 0,08-0,23 26 AWG Pin ,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black 0,08-0,23 26 AWG Socket ,90 (.035) - 1,40 (.055) 5,08 (.200)±0,25 (.009) Black 0,20-0,24 24 AWG Pin ,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue 0,20-0,24 24 AWG Socket ,05 (.041) - 1,60 (.062) 5,08 (.200)±0,25 (.009) Blue 0,25-0,50 22 AWG Pin ,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red 0,25-0,50 22 AWG Socket ,60 (.062) - 2,15 (.084) 5,08 (.200)±0,25 (.009) Red 0,44-0,64 20 AWG Pin ,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,44-0,64 20 AWG Socket ,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,60-1,51 16 AWG Pin Without insulation support 7,11 (.279)±0,25 (.009) Black 0,60-1,51 16 AWG Socket Without insulation support 7,11 (.279)±0,25 (.009) Black (Y) Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.). (X) Gold plating Pin & Socket: 3 µ m (120 µ in.). Machined Earth (First Mate/Last Break) Contacts 13 A current rating. Separate contact and retention spring. Pin Socket Up to 500 mating cycles. Variety of plating options. Size 16 AWG, No Insulation Grip Full support tooling available, see pages Size 20 AWG, Insulation Grip Wire Range Wire (Pack of 100) Insulation Color mm 2 Size Contact Gold Plating(Y) Description Diameter Strip Length Band 0,44-0,64 20 AWG Pin T3P20ME1LY 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,44-0,64 20 AWG Socket T3P20FE1LY 1,60 (.062) - 2,10 (.082) 5,08 (.200)±0,25 (.009) Green 0,60-1,51 16 AWG Pin T3P16ME1LY Without insulation support 7,11 (.279)±0,25 (.009) Black 0,60-1,51 16 AWG Socket T3P16FE1LY Without insulation support 7,11 (.279)±0,25 (.009) Black (Y) Gold plating Pin: 0,4 µ m (16 µ in.). Gold plating Socket: 0,75 µ m (30 µ in.). For Gold Flash Plating, please consult the factory. 69
8 T3P Contacts Solder Cup Contacts 13 A current rating. Ideal for prototypes and small volume applications. Fits into all Trident connectors. Simple solder, then insert. Description Tin Plating Gold Plating (Y) Socket Pin Socket Pin 18,26 (.719) 26,19 (1.031) (Y) Gold plating 0,4 µ m (16 µ in.) Flow Solder (PCB) Contacts 13 A current rating. Available in different lengths depending on connector. Socket versions available. High Volume packaging available. 30 A power version available. Connector Series Type Tin Plating Gold Flash Plating A ±1,00 (.039) ØB Ringlock Standard Receptacle Socket *** ,76 (.030) Ringlock Standard Receptacle Socket *** ,76 (.030 Ringlock Reversed Receptacle, Multiway Pin ,70 (1.366) 0,76 (.030) Neptune Pin ,75 (1.604) 0,71 (.028) Neptune Power** Pin ,60 (1.598) 1,50 (.059) ** Note: Appearance differs slightly from the picture. *** For details please consult the factory (Pack of 100) Nominal lengths (x) of Flow Solder Contacts out of the connector* Ringlock Standard Receptacle Shell Size ,5 (.177) 11,6 (.456) 12 2,7 (.106) 9,8 (.386) 14 4,5 (.177) 11,6 (.456) 16 2,7 (.106) 9,8 (.386) 18 2,7 (.106) 9,8 (.386) 20 3,0 (.118) 10,1 (.398) 22 2,0 (.079) 9,1 (.358) 24 1,2 (.047) 8,3 (.327) Ringlock Reversed Receptacle Shell Size ,7 (.177) 12 4,7 (.177) 14 4,7 (.177) 16 4,7 (.177) 18 4,7 (.177) 20 4,6 (.181) 22 4,6 (.181) 24 4,6 (.181) * For other connector series please consult the factory 70
9 Power Contacts APK Power Contacts Socket Pin 30 A current rating. For use with Neptune connectors. Wire Range Wire Loose (100) Reeled (3000) Insulation Strip mm 2 Size Contact Description* Tin Plated Tin Plated Diameter Length 0,50-1, AWG Pin APK-PB25A ,40 (.055) - 2,00 (.078) 5,00 (.196)±0,25 (.009) 0,50-1, AWG Socket APK-SB25A ,40 (.055) - 2,00 (.078) 5,00 (.196)±0,25 (.009) 1,50-2, AWG Pin APK-PB25A ,00 (.078) - 2,90 (.114) 5,00 (.196)±0,25 (.009) 1,50-2, AWG Socket APK-SB25A ,00 (.078) - 2,90 (.114) 5,00 (.196)±0,25 (.009) 2,50-4, AWG Pin APK-PB25A ,90 (.114) - 3,60 (.141) 5,00 (.196)±0,25 (.009) 2,50-4, AWG Socket APK-SB25A ,90 (.114) - 3,60 (.141) 5,00 (.196)±0,25 (.009) * Referring to reeled contacts D Subminiature Loose Contacts, Size 8- High Power-Crimp Plug Recommended Wire Trim Length Current (30 µin) 0,76µm A B Rating Wire Size Gold over Copper A AWG DM ,60 (.181) 5,84 (.230) 40 A 8 AWG DM ,54 (.100) 5,54 (.218) 20 A 12 AWG Receptacle 20,93-20,42 ( ) Recommended Wire Trim Length Ø B Ø A Current (30 µin) 0,76µm A B Rating Wire Size Gold over Copper A AWG DM ,60 (.181) 5,84 (.230) 40 A 8 AWG DM ,54 (.100) 5,54 (.218) 20 A 12 AWG Note: For crimp tooling please consult the factory. 71
10 Coaxial Contacts Coaxial Contacts Up to 200 mating cycles. Fits all Trident contact cavities. Full range of tooling available. For twisted pair and coaxial cable use. All contact assemblies sold in packs of 100. Ideal for high frequency applications up to 2 GHz. Performance Specifications Temperature Range 55 C to 125 C Operating Voltage 230 V dc Materials and Finishes Description Material Finish Inner Contact Brass 0,75 µm (30 µ in.) Gold Outer Contact Brass 0,40 µm (16 µ in.) Gold Outer Female Contact Assembly Ring Support Sleeve Inner Male Outer Female Outer Male Contact Assembly Ring Support Sleeve Inner Female Outer Male Description (Pack of 100) Nomenclature Cable Type* Outer Female Contact Assembly TC1FCLY A** Outer Male Contact Assembly TC1MCLY A** Outer Female Contact Assembly TC2FCLY B and Twisted Pair Outer Male Contact Assembly TC2MCLY B and Twisted Pair Note: Sold as complete sets. Please contact Cannon for other packaging options. * For Cable Type, see page 73 ** Support sleeve not used 72
11 Coaxial Contacts and Accessories Coaxial Contacts Cable Type and Cable Strip Length Outer Male Contact Assembly Outer Male Contact Assembly Cable Type A T3203 T3306 RG174 T3204 T3385 RG179 T3264 T3388 RG187 T3289 T3390 RG A/31 : Outer Male Contact Assembly : Outer Male Contact Assembly Cable Type B T3201 T3293 RG178 T3202 T3294 RG196 T3261 T A/1114 T3263 UR A/1317 LN D/1114 C06C030 LGRZ/4016 : : Cable Type Twisted Pair Insulation Dimension Diameter X Y 0,56 (.022) - 1,12 (.044) 4,80 (.189) 6,30 (.248) Less than 0,56 (.022) 5,10 (.200) 13,00 (.512) : & Accessories Discriminating (Keying) Pins and Caps Description Pack Size Discriminating (Keying) Pin, Signal Contacts Bulk Pack (25) Discriminating (Keying) Pin, Power Contacts Bulk Pack (25) Discriminating (Keying) Cap, Pin Contacts Bulk Pack (100) Discriminating (Keying) Peg, Socket Contacts Bulk Pack (100) Discriminating (Keying) Pins are used to prevent cross-mating of similar connectors. These pins are used in place of a pin contact. The corresponding socket cavity must be left open. If a socket contact is present, the discriminating pin will prevent mating. There are two types of discriminating pins. Board Mount PCB connectors have caps and pegs. All other connectors have signal or power pins. 73
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