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1 The AirBorn stackable compliant connector family is one of AirBorn s solutions for high-density, board-to-board stacking applications. This connector family is available in contact spacing and 100 Ω and 85 Ω differential serial buses. Wide variety of standard pin/tail lengths accommodate any board-to-board spacing contact spacing Reliable eye of the needle -compliant section design eliminates soldering BeCu contacts (special high-conductivity, hightemperature alloy) Very robust socket contact (low-stress design) Individually repairable contacts 1 RC-CVR-A
2 DIMENSIONS RC422 - Full Profile Board-to-Board Stackable Connector Contact spacing: (1.91 mm) A full bodied high-density press-fit connector. Uses a patented female/compliant/male stacking contact system. Used in board-to-board stacking applications. Sample Part Number Format: RC RC422 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns Rows/50 Columns Rows/63 Columns Rows/75 Columns CONTACT Long Long Long Long Long Long Long Long Long Long Long Long Long Long Long Long Long Long Long PLATING 1 50 µ Au TYPE FT Female thread MT Male thread (#39 hardware, only) HARDWARE Long (use with #10 contact) Long (use with #20 contact) Long (use with #21 contact) Long (use with #22 contact) Long (use with #23 contact) Long (use with #24 contact) Long (use with #25 contact) Long (use with #26 contact) Long (use with #27 contact) Long (use with #28 contact) VARIATION Blank None XXX Consult factory MATED HEIGHT The connector body height is and, when used with the -20 or -30 (0.270 ) contact, the mounting is flush (board-bottom-mounted to connector top). This board-bottom to connector-top spacing can be modified based on the contact selected by approximately the difference in pin length (see Table 2 in top window). MATERIALS and FINISHES Contact:.... BeCu per ASTM B768 (BeCu C17410 brush alloy 174) Contact Finish: Gold per MIL-G over nickel per IAW QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:.... Stainless steel per ASTM A582, passivated per ASTM 967 Guide Pin/Socket: BeCu per ASTM B196/197, nickel-plated per QQ-N-290 NOTE: AirBorn can manufacture special configurations to your exact specifications. SI DATA Differential 100 Ohm 1 Diff. Insertion Loss db 2 Diff. Return Loss db 3 NEXT db 4 FEXT db PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance:... 3 to 5 milliohms (contact length-dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin Compliant Insertion Force: lb (10.21 Kg) max. per contact Compliant Removal Force: lb (2.04 Kg) min. per contact 2 RC422-PNB-1G
3 DIMENSIONS RC422 - Bottom-of-Stack Board Mount Connector Contact spacing: (1.91 mm) A full bodied high-density press-fit connector. Uses a patented female/compliant/male stacking contact system. Used at the bottom of the stack in board-to-board stacking applications. Sample Part Number Format: RC RC422 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns Rows/50 Columns Rows/63 Columns Rows/75 Columns CONTACT Long PLATING 1 50 µ Au HARDWARE Long (use with #10 contact) TYPE FT Female thread VARIATION Blank None XXX Consult factory MATED HEIGHT The connector body height is and, when used with the -20 or -30 (0.270 ) contact, the mounting is flush (board-bottom-mounted to connector top). This board-bottom to connector-top spacing can be modified based on the contact selected by approximately the difference in pin length (see Table 2 in top window). MATERIALS and FINISHES Contact:.... BeCu per ASTM B768 (BeCu C17410 brush alloy 174) Contact Finish: Gold per MIL-G over nickel per IAW QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:.... Stainless steel per ASTM A582, passivated per ASTM 967 Guide Pin/Socket: BeCu per ASTM B196/197, nickel-plated per QQ-N-290 NOTE: AirBorn can manufacture special configurations to your exact specifications. SI DATA Differential 100 Ohm 1 Diff. Insertion Loss db 2 Diff. Return Loss db 3 NEXT db 4 FEXT db PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance:... 3 to 5 milliohms (contact length-dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin Compliant Insertion Force: lb (10.21 Kg) max. per contact Compliant Removal Force: lb (2.04 Kg) min. per contact RC422-PNB-2F 3
4 DIMENSIONS RC442 - Low Profile Board-to- Board Stackable Connector Contact spacing: (1.91 mm) A low profile bodied, high-density press-fit connector. Uses a patented female/compliant/male stacking contact system. Used in board-to-board stacking applications. Sample Part Number Format: RC RC442 1 SERIES Stackable Compliant Low-Profile 4 Rows Spacing CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns Rows/50 Columns Rows/63 Columns Rows/75 Columns CONTACT Long Long Long Long Long Long Long Long Long PLATING 1 50 µ Au TYPE HARDWARE Long (use with #30 contact) Long (use with #31 contact) Long (use with #32 contact) Long (use with #33 contact) Long (use with #34 contact) Long (use with #35 contact) Long (use with #36 contact) Long (use with #37 contact) Long (use with #38 contact) VARIATION Blank None XXX Consult factory MATED HEIGHT The connector body height is but the functional spacing (the bottom surface of the board, on which the connector is mounted, to the top of the connector below it) can be modified based on the contact/pin length selected (see Table 2 in top window). MATERIALS and FINISHES Contact:.... BeCu per ASTM B768 (BeCu C17410 brush alloy 174) Contact Finish: Gold per MIL-G over nickel per IAW QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:.... Stainless steel per ASTM A582, passivated per ASTM 967 Guide Pin/Socket: BeCu per ASTM B196/197, nickel-plated per QQ-N-290 NOTE: AirBorn can manufacture special configurations to your exact specifications. SI DATA Differential 100 Ohm REQUIREMENTS ACTUAL 1 Diff. Insertion Loss db 2 Diff. Return Loss db 3 NEXT db 4 FEXT db PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance: to 5 milliohms (contact length dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin Compliant Insertion Force: lb (10.21 Kg) max. per contact Compliant Removal Force: lb (2.04 Kg) min. per contact 4 RC442-PNB-1F
5 DIMENSIONS RC4B2 - Bottom-of-Stack Cable Mating Connector (Female) Contact spacing: (1.91 mm) A full profile bodied female cable connector for use at the bottom of an RC board stack application. Sample Part Number Format: RC4B ED RC4B2 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing Bottom-of-Stack Cable Femate CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns PLATING 1 50 µ Au CONTACT 28 Socket, crimp, AWG 29 Socket, crimp, AWG TYPE XX See Wire Codes HARDWARE 58 Guide socket, non-polarized 62 Jacksocket, hex, turning VARIATION Blank None XXX Consult factory WIRE CODES TYPE and COLOR Code Size Color Mil-W-16878/4 C D E F G H J K 24 awg 24 awg 26 awg 26 awg 28 awg 28 awg 30 awg 30 awg Mil-W-22759/33 N P R S T U V W 24 awg 24 awg 26 awg 26 awg 28 awg 28 awg 30 awg 30 awg LENGTH Code Length (+1"/-0") A B C D E F G H J K L M N P R S 6" 12" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72" 84" 96" 108" 120" MATED HEIGHT Connector body height is and is designed to mount flush to the board bottom of the mating connector. MATERIALS and FINISHES Contact:....BeCu per ASTM B196 or B197 (BeCu alloy 172 or 173) Contact Finish: Gold per MIL-G over nickel per QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:....Stainless steel per ASTM A484/A484M and ASTM A582/A582M, passivated per SAE AMS-2700 NOTE: AirBorn can manufacture special configurations to your exact specifications. NOTES 1. The RC4B2 connector is designed to mate with an RC422 connector using contact option -21 (0.270 long) and -39MT hardware. This contact length and hardware combination assures proper connector mating when using boards having a thickness of When guide hardware is required on the RC4B2 connector, use hardware option on the mating connector. 3. When jacksocket hardware is required on the RC4B2 connector, use hardware option -39MT on the mating connector. PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance: to 5 milliohms (contact length dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin RC4B2C-PNB-1F 5
6 DIMENSIONS RC4C2 - Top-of-Stack Cable Mating Connector (Male) Contact spacing: (1.91 mm) A full profile bodied male pre-wired cable connector for use at the top of an RC board stack application. Sample Part Number Format: RC4C ED RC4C2 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing Top-of-Stack Cable Mate CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns PLATING 1 50 µ Au CONTACT 18 Pin, crimp, AWG 19 Pin, crimp, AWG HARDWARE 57 Guide pin, non-polarized 61 Jackscrew, hex, turning* TYPE XX See Wire Codes VARIATION Blank None XXX Consult factory WIRE CODES TYPE and COLOR Code Size Color Mil-W-16878/4 C D E F G H J K 24 awg 24 awg 26 awg 26 awg 28 awg 28 awg 30 awg 30 awg Mil-W-22759/33 N P R S T U V W 24 awg 24 awg 26 awg 26 awg 28 awg 28 awg 30 awg 30 awg LENGTH Code Length (+1"/-0") A B C D E F G H J K L M N P R S 6" 12" 18" 24" 30" 36" 42" 48" 54" 60" 66" 72" 84" 96" 108" 120" MATED HEIGHT Connector body height is and is designed to mount flush to the mating connector. MATERIALS and FINISHES Contact:....BeCu per ASTM B196 or B197 (BeCu alloy 172 or 173) Contact Finish: Gold per MIL-G over nickel per QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:....Stainless steel per ASTM A484/A484M and ASTM A582/A582M, passivated per SAE AMS-2700 NOTE: AirBorn can manufacture special configurations to your exact specifications. NOTES * To use the -61 jackscrew hardware option, the fixed jacknut hardware (-XXMT) must be in place on the mating board connector. PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance: to 5 milliohms (contact length dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin 6 RC4C2C-PNB-1F
7 DIMENSIONS RC4C2 - Top-of-Stack Flex Circuit Mating Connector (Male) Contact spacing: (1.91 mm) A full profile bodied flex-circuit-ready male connector for use at the top of an RC board stack application. Sample Part Number Format: RC4C RC4C2 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing Top-of-Stack Cable Mate CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns CONTACT 15 Pin, flex circuit PLATING 1 50 µ Au TYPE HARDWARE 57 Guide pin, non-polarized 61 Jackscrew, hex, turning* VARIATION Blank None XXX Consult factory MATED HEIGHT Connector body height is and is designed to mount flush to the mating connector. MATERIALS and FINISHES Contact:....BeCu per ASTM B196 or B197 (BeCu alloy 172 or 173) Contact Finish: Gold per MIL-G over nickel per QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:....Stainless steel per ASTM A484/A484M and ASTM A582/A582M, passivated per SAE AMS-2700 NOTE: AirBorn can manufacture special configurations to your exact specifications. NOTES * To use the -61 jackscrew hardware option, the fixed jacknut hardware (-XXMT) must be in place on the mating board connector. PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance: to 5 milliohms (contact length dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin RC4C2F-PNB-1F 7
8 DIMENSIONS RC4C2 - Top-of-Stack Solder Cup Cable Mating Connector (Male) Contact spacing: (1.91 mm) A full profile bodied male wire-ready connector for use at the top of an RC board stack application. Sample Part Number Format: RC4C RC4C2 1 SERIES Stackable Compliant Full-Profile 4 Rows Spacing Top-of-Stack Cable Mate CONFIGURATION Rows/7 Columns Rows/13 Columns Rows/19 Columns Rows/25 Columns Rows/32 Columns Rows/38 Columns CONTACT 11 Pin, solder cup PLATING 1 50 µ Au TYPE HARDWARE 57 Guide pin, non-polarized 61 Jackscrew, hex, turning* VARIATION Blank None XXX Consult factory MATED HEIGHT Connector body height is and is designed to mount flush to the mating connector. MATERIALS and FINISHES Contact:....BeCu per ASTM B196 or B197 (BeCu alloy 172 or 173) Contact Finish: Gold per MIL-G over nickel per QQ-N-290 Molded Insulator: Glass-filled polyphenylene sulfide (PPS) per MIL-M Hardware:....Stainless steel per ASTM A484/A484M and ASTM A582/A582M, passivated per SAE AMS-2700 NOTE: AirBorn can manufacture special configurations to your exact specifications. NOTES * To use the -61 jackscrew hardware option, the fixed jacknut hardware (-XXMT) must be in place on the mating board connector. PERFORMANCE Contact Rating: amperes Operating Temperature: C to +125 C Insulation Resistance: ,000 megaohms 500 VDC Durability: connector mating cycles Contact Resistance: to 5 milliohms (contact length dependent) Contact Engagement Force: oz (113 g) max. w/ dia. test pin Contact Separation Force: oz (14 g) min. w/ dia. test pin 8 RC4C2S-PNB-1F
9 RC 4-ROW DIMENSIONS PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) RC-DIM-1A 9
10 RC 4-ROW DRAWINGS Board Footprint and Dimensions PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) 10 RC-PCB-1B
11 RC 4-ROW DIMENSIONS Plating Options Determining the Required Temination Lead Length To calculate the required termination lead length, use the example below. Measurements listed are in inches. Dimension A = (insulator height) = (minimum pin engagement) = (maximum pin engagement) = In this example, the termination option to choose is lead length. The contact termination option will be a length that falls between the calculated numbers resulting from using the minimum and maximum pin engagement. PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) RC-DIM-2A 11
12 RC 4-ROW DRAWINGS Stacking Detail PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) 12 RC-DIM-3A
13 RC 4-ROW, BOTTOM-COMPLIANT DIMENSIONS PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) RC-DIM-4A 13
14 RC 4-ROW, BOTTOM-COMPLIANT DRAWINGS PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) 14 RC-DIM-5A
15 RC 4-ROW, TOP-COMPLIANT DIMENSIONS PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) RC-DIM-6A 15
16 RC 4-ROW, TOP-COMPLIANT DRAWINGS PWB-PLATED THRU-HOLE RECOMMENDATIONS: Board material: FR-4 (or equivalent) with 1.0 oz. copper Board thickness: minimum Drilled hole: Ø Copper plating thickness: Tin-lead plating thickness: Finished hold diameter: Ø (Ø ±0.002 required) 16 RC-DIM-7A
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