3M Wiremount Socket Series CHG

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1 Rev A of M Wiremount Socket Product Specification Released: -- Austin, TX 787-9

2 Rev A Section Table of Contents of Page. Scope M Customer Documents Performance and Test Descriptions... Requirements Overview Test Results Summary Test Sequence Figures Agency Listings Important Notice Steven A. Neu: Approved: -- Sandra J. Stuckert: Approved -- Jim W. Wessman: Approved -- Austin, TX 787-9

3 Rev A of. Scope This document summarizes test methods, test conditions and product performance requirements for the M Wiremount Socket CHG - with μ" gold plating. Listings of materials, finishes, test conditions, and test standards are included in this specification. In the event of conflict between this specification and any documents listed below, the listed documentation supersedes this specification.. M Documents TS-89, Technical Data Sheet for M Wiremount Socket CHG Series TS-9, Technical Data Sheet for M Wiremount Socket Two-Row CHG Series TS-9, Technical Data Sheet for M Wiremount Socket Two-Row Polarized CHG Series CHGA, Instructions for Notched Flat Cable Assembly M Assembly Heads - and -, M Manual Pistol Grip 58-, Instructions - or - for the assembly of M Wiremount Socket Connector CHG." to discrete wire M Bench Pneumatic Activator 85, Instructions for Discrete Wire Assembly M CHG Terminator Model A Operating Instructions M CHG Terminator Model B Operating Instructions M CHG Terminator Model B Installation Instructions. Performance and Test Description Unless otherwise specified, all tests shall be performed on CHG sockets mated to M part numbers CHY--A-HKH or CHY--A-HKR using tinned;,,, and 8 AWG; solid and stranded wire at ambient environmental conditions per EIA-. Unless otherwise specified, all values and limits are typical of those obtained by qualification testing of the subject product. All specifications are subject to revision and change without notice from M.. Requirements Overview. Ratings Dielectric Withstanding Voltage: VAC RMS at sea level Temperature: -55 C to +5 C Insulation resistance: > x 9 Ω at 5 VDC Current: ( EIA--7 method, C maximum temperature rise. ) AWG 8 All Contacts Powered * Contacts Powered..5.. Contact Powered *Lines are adjacent in x configuration. Materials Socket Insulation: Glass Filled PBT IDC Contact: Copper Alloy. Finishes Plating: Nickel: 5-5 µ inches, ASTM B89-97, SAE AMS-QQ-N-9 Gold - Contact: µ inches, MIL-G-5 Type II, Grade C. Cable Accommodation General Accommodation:,,, 8 AWG stranded or solid conductor;.5" pitch notched flat ribbon cable or discrete wire; PVC, FEP, or TPE insulation. Austin, TX 787-9

4 Rev A of.5 Regulatory Compliance See the Regulatory Information Appendix (RIA) in the RoHS compliance section of for compliance information. See customer drawings for regulatory specifics on each connector. 5. Test Results Summary 5. General Items General Visual Low Level Contact Resistance Specification No defects such as deformation, blister, damage, crack, etc. Max. ΔR: < mω Test Method EIA--8A EIA--A 5. Environmental Items Specification Test Method Environmental Durability 5 Insertions/Withdrawals EIA--9B Max. ΔR: < mω Temperature Life No physical abnormalitities after test EIA--7A (Thermal Aging) Max. ΔR: < mω Salt Spray No physical abnormalitities after test EIA--A Max. ΔR: < mω Mechanical Shock No physical abnormalitities after test EIA--7A Max. ΔR: < mω No electrical discontinuity > μ sec Sine Vibration No physical abnormalitities after test EIA--8A (Low Frequency) Max. ΔR: < mω Test Condition I No electrical discontinuity > μ sec Sine Vibration No physical abnormalitities after test EIA--8A (High Frequency) Max. ΔR: < mω Test Condition III No electrical discontinuity > μ sec Vibration No physical abnormalitities after test EIA--8A Max. ΔR: < mω Test Condition V No electrical discontinuity > μ sec Table II A Humidity Max. ΔR: < mω EIA--A Thermal Shock No physical abnormalitities after test EIA--B Max. ΔR: < mω Resistance to Solder Heat No physical abnormalitities after test EIA--5A 5. Mechanical Mechanical Items Contact Wiper Normal Force Mating and Unmating Forces Contact Retention Specification Test Method 5 g min. EIA-- 5 g max. EIA--A 9 g min. EIA--9A 5. Electrical Electrical Items Specification Test Method Dielectric Withstanding Voltage V Sea Level EIA--A Insulation Resistance x 5 V dc EIA--A Current Rating Line * Lines All Lines EIA--7A, Method, AWG.5..5 C Temperature Rise Limit AWG AWG AWG.5.. *Lines are Adjacent in x configuration Austin, TX 787-9

5 Rev A 5 of 5.5 Plating Items Specification Test Method Plating Nickel Underplating Thickness Gold Thickness 5-5 μ" µ" min. EIA--8, C EIA--8, C Nitric Acid Vapor Test (Gold) Adhesion I Spot per Sample Lot Required EIA--5 MIL-G-5,.5.. Test Sequence. Sequenced Tests Test Low Level Connection Resistance (LLCR) Durability (with Environmental) Temperature Life (Thermal Aging) Thermal Shock Humidity Salt Spray Vibration A,,5,7 B,,5 TEST FLOW Sequence Numbers for Test Group C D,,5,7,. Independent Tests. Plating Thicknesses. Dielectric Withstanding Voltage. Current Rating. Insulation Resistance 7. Figures 7. Temperature vs. Current Tested using: Socket Part Number: CHG---KEP CHG---KCP Header Part Number: 5--UG, AWG, 8 AWG All Contacts Powered- AWG C T-Rise Limit- (.5A) % C T-Rise Austin, TX 787-9

6 Rev A of Contacts Powered- AWG 8 C T-Rise Limit- (.A) % C T- Rise Contact Powered- AWG 8 C T-Rise Limit- (.5A) % C T-Rise Austin, TX 787-9

7 Rev A 7 of All Contacts Powered- AWG C T-Rise Limit- (.5A) % C T- Rise Contacts Powered- AWG 5 C T-Rise Limit- (.5A) % C T-Rise Austin, TX 787-9

8 Rev A 8 of Contact Powered- AWG C T-Rise Limit- (.75A) % C T- Rise All Contacts Powered- AWG C T-Rise Limit- (.A) % C T- Rise Austin, TX 787-9

9 Rev A 9 of Contacts Powered- AWG 5 C T-Rise Limit- (.A) % C T-Rise Contact Powered- AWG C T-Rise Limit- (.5A) % C T- Rise Austin, TX 787-9

10 Rev A of All Contacts Powered- 8AWG C T-Rise Limit- (.A) % C T-Rise Contacts Powered- 8AWG 5 C T-Rise Limit- (.A) % C T-Rise Austin, TX 787-9

11 Rev A of Contact Powered- 8AWG 8 C T-Rise Limit- (.5A) % C T-Rise 8. Agency Listings 8. Underwriters Laboratories (UL) Agency UL CUL File No. E88 E88 Austin, TX 787-9

12 Rev A of M is a trademark of M Company. Important Notice All statements, technical information, and recommendations related to M s products are based on information believed to be reliable, but the accuracy or completeness is not guaranteed. Before using this product, you must evaluate it and determine if it is suitable for your intended application. You assume all risks and liability associated with such use. Any statements related to the product which are not contained in M s current publications, or any contrary statements contained on your purchase order shall have no force or effect unless expressly agreed upon, in writing, by an authorized officer of M. Warranty; Limited Remedy; Limited Liability This product will be free from defects in material and manufacture for a period of one () year from the time of purchase. M MAKES NO OTHER WARRANTIES INCLUDING, BUT NOT LIMITED TO, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE. If this product is defective within the warranty period stated above, your exclusive remedy shall be, at M s option, to replace or repair the M product or refund the purchase price of the M product. Except where prohibited by law, M will not be liable for any indirect, special, incidental or consequential loss or damage arising from this M product, regardless of the legal theory asserted. M. All rights reserved. Austin, TX 787-9

3M IDC Ribbon Cable Socket. Series 891

3M IDC Ribbon Cable Socket. Series 891 78-51-- Rev A 1 of 8 M IDC Ribbon Cable Socket Series 891 Product Specification 78-51-- Released: 9-7-11 Austin, TX 7876-9 78-51-- Rev A of 8 Table of Contents Section Page 1. Scope........ M Customer