Hyperboloid Contacts for High Performance Connectors

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Beverley Short
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1 Hyperboloid Contacts for High Performance Connectors ICS SERIES Technology Company, Inc.

integramate Hyperboloid Contacts QA Technology integramate Contacts are high quality, high reliability hyperboloid contacts intended for use in a wide range of applications.

In addition, our automated manufacturing equipment typically allows us to ship within 24-48 hours of order.

2 integramate Hyperboloid Contacts QA Technology integramate Contacts are high quality, high reliability hyperboloid contacts intended for use in a wide range of applications. Our patented design provides lower insertion force, closer connector pin spacing, and better protection from damage than competitive designs. In addition, our automated manufacturing equipment typically allows us to ship within hours of order. The ICS series of integramate contacts are specifically designed for use by manufacturers of high reliability mil/aero, medical and industrial connectors and cable assemblies. The family features a shorter form factor and provides greater flexibility for customization of termination and mounting features. ICS contacts are available for multiple mating pin sizes (0.40mm, 0.45mm, 0.50mm, 0.60mm and 0.70mm). Features Low insertion/ extraction force Low resistance Long cycle life to shock and vibration Positive wiping action Easy contact removal using available extraction tools Small external contact diameter compared to other hyperboloid contacts allowing closer spacing Tubular entrance to protect spring wire cage and guide mating Intermates with other hyperboloid contacts known in the industry Socket Construction Details The core technology of integramate is a novel hyperboloid wire cage contact design that offers low mating force, high cycle life and superior resistance to shock and vibration. integramate ICS Series contacts are designed to be shorter and smaller in diameter than earlier hyperboloid contacts. Their design has been simplified, reducing cost and overall length so as to allow ICS sockets to be used in high density board-level connectors (as well as in circular and rectangular I/O connectors). Termination Flexibility PCB SOLDER CUP CRIMP Applications High reliability connectors for: Medical & Dental Equipment Scientific Instruments Industrial Equipment Transportation Equipment ATE Interfaces Military & Aerospace Telecommunications & Data Communications All ICS contacts utilize a highly reliable 6-wire hyperboloid cage and are available with solder cup, crimp or PCB terminations. Custom terminations to suit specific applications can be readily available due to QA's state of the art automation equipment. Contacts are available for front and rear loaded connector designs and in removable versions. Please contact QA Technology integramate Applications Engineering for assistance with your next high performance connector design. 2 Technology Company 110 Towle Farm Road, Hampton, NH USA Tel: Fax:

3 ICS40 Series ~ 0.40mm Contacts Ø.015 [0.38].135 Ø.038 [0.97] Ø.025 [0.64].086 [2.18] Ø.025 [0.64].086 [2.18] Ø.038 [0.97].135 Ø.038 [0.97].120 [3.05] Ø [0.40].140 [3.56] ICS40 B1 P2P2 Ø [0.40].120 [3.05].140 [3.56] ICS40 B1 P2S3 Ø [0.40] Ø.015 [0.38].210 [5.33] ICS40 B2 S2P1 Ø.038 [0.97] 3 Places.308 [7.82] ICS40 B1 S2P2 3 Places Ø.025 [0.64] Ø.025 [0.64] ICS40 B1 S2S3 Ø.015 [0.38].135 Ø.025 [0.64].086 [2.18] Ø.038 [0.97].308 [7.82] Places Ø.025 Ø.025 [0.64] [0.64].086 [2.18] Ø.038 [0.97] 1oz [28gms] nominal Wire Size for Crimp & Solder Cup (LLCR-EIA B) AWG 500g no damage, no discontinuities >10 nanosec. < 8 mω 1 Amp nominal for 30 C T with 26 AWG wiring Beryllium Copper, 50 µ-inch of gold plating Stainless Steel Ø.0157 [0.40].095 [2.41].045 [1.14] [3.05] ICS40 B1 P2C3.050 [1.27].210 [5.33] Ø.0177 [0.45].140 [3.56].308 [7.82].135 ICS40 B1 S2C3 Ø.031 [0.79] [25.4] Max Ø.042 [1.07] Max. Ø.015 [0.38] / Max. / Ø.042 [1.07] Max. ICS40 Press-Fit Socket Flexible Design Envelope w w w. q a t e c h. c o m / i n t e g r a m a t e For detailed product specifications, please contact QA Technology Company, Inc. at (603) or sales@qatech.com. 3

4 ICS45 Series ~ 0.45mm Contacts [1.57] Ø.034 [0.86] Ø [2.18] [1.24].150 [3.81] [1.57] Ø.018 [0.45].020 ICS45 B1 P2S5 Ø.018 [0.45] ICS45 A1 P2S5 Ø.018 [0.45] ICS45 A1 P2C5 Ø.020 ICS45 B2 S2P ].275 [6.97] [11.54] ICS45 B1 S2S5 ICS45 A1 S2S5 ICS45 A1 S2C5 Ø.049 Ø.034 [1.24].086 [2.18] [1.57] ICS45 Press-Fit Socket Flexible Design Envelope [1.57].150 [3.81] [34.29] Max..205 [5.21].080 <3oz [85gms] nominal Retention Force 5.0 lbs [22.2 N] Wire Size for Crimp & Solder Cup (LLCR-EIA B) Spring Clip AWG 500 g no damage, no discontinuities >10 nanosec < 8 mω 2.5 Amp nominal for 30 C T with 22 AWG wiring Beryllium Copper, 50 µ-inch of gold plating Stainless Steel Beryllium Copper, not plated Ø.018 [0.45] Ø.020 Ø.020 Max. Ø Max. ICS45 Removable Socket, Rear Loaded Flexible Design Envelope [30.99] Max..106 [2.69].283 [7.19] ±0.001 Ø.062 [1.57] Ø Max. Connector Hole Details Ø.074 [1.88] Ø.056 [1.42] Ø.064 [1.63] 4 Technology Company 110 Towle Farm Road, Hampton, NH USA Tel: Fax:

5 ICS50 Series ~ 0.50mm Contacts [1.57] Ø.034 [0.86] Ø [2.18] [1.24].150 [3.81] [1.57] ICS50 Press-Fit Socket Flexible Design Envelope [34.29] Max..205 [5.21].080 Ø.020 [0.50] ICS50 B1 P2S5 Ø.022 [0.56] Ø Ø.020 ICS50 A1 P2S5 Ø.020 ICS50 A1 P2C5 ICS50 B2 S2P1.106 [2.69].283 [7.19] ±0.001 Ø ].275 [6.97] [11.54] ICS50 B1 S2S5 ICS50 A1 S2S5 ICS50 A1 S2C5 Connector Hole Details Ø.049 Ø.034 [1.24].086 [2.18] [1.57] [1.57].150 [3.81] Ø.020 Max. Ø Max [30.99] Max. Ø.062 [1.57] Ø Max. <3oz [85gms] nominal Retention Force 5.0 lbs [22.2 N] Wire Size for Crimp & Solder Cup (LLCR-EIA B)L Spring Clip AWG 500 g no damage, no discontinuities >10 nanosec < 7 mω 3.0 Amp nominal for 30 C T with 22 AWG wiring Beryllium Copper, 50 µ-inch of gold plating Stainless Steel Beryllium Copper, not plated ICS50 Removable Socket, Rear Loaded Flexible Design Envelope w w w. q a t e c h. c o m / i n t e g r a m a t e Ø.074 [1.88] Ø.056 [1.42] Ø.064 [1.63] For detailed product specifications, please contact QA Technology Company, Inc. at (603) or sales@qatech.com. 5

6 ICS60 Series ~ 0.60mm Contacts [1.57] Ø.034 [0.86] Ø [2.18] [1.24].150 [3.81] [1.57] Ø.0236 [0.60].020 ICS60 B1 P2S5 Ø.0236 [0.60] ICS60 A1 P2S5 Ø.0236 [0.60] ICS60 A1 P2C5 Ø.020 ICS60 B2 S1P1 Ø.049 Ø.034 [1.24].086 [2.18] ].275 [6.97] [11.54] ICS60 B1 S1S5 [1.57] ICS60 A1 S1S5 ICS60 A1 S1C5 [1.57].150 [3.81] <3oz [85gms] nominal Retention Force 5.0 lbs [22.2 N] Wire Size for Crimp & Solder Cup (LLCR-EIA B) Spring Clip ICS60 Press-Fit Socket Flexible Design Envelope AWG 500 g no damage, no discontinuities >10 nanosec < 5 mω 4.0 Amp nominal for 30 C T with 22 AWG wiring Beryllium Copper, 50 µ-inch of gold plating Beryllium Copper, 10 µ-inch of gold plating Beryllium Copper, not plated [34.29] Max..205 [5.21].080 Ø.0236 [0.60] Ø.026 [0.66] Ø.020 Max. Ø Max. ICS60 Removable Socket, Rear Loaded Flexible Design Envelope [30.99] Max..106 [2.69].283 [7.19] ±0.001 Ø.062 [1.57] Ø Max. Connector Hole Details Ø.074 [1.88] Ø.056 [1.42] Ø.064 [1.63] 6 Technology Company 110 Towle Farm Road, Hampton, NH USA Tel: Fax:

7 ICS70 Series ~ 0.70mm Contacts Ø.051[1.28] Ø.047 [1.19].054 Ø.051 [1.28] Ø.025 [0.64] <3oz [85gms] nominal Retention Force 5.0 lbs [22.2 N].040 [1.02].085 [2.16].470 [11.94] ICS70 B1 S2P1.060 [1.52] Wire Size for Crimp & Solder Cup AWG 500 g no damage, no discontinuities >10 nanosec Ø.040 [1.02] Ø.057 Ø.051 [1.45] [1.28].054 Ø.0276 [0.70] Ø.051[1.28].054 Ø.040 [1.02] Ø.047 Ø.057 [1.19] [1.45].125 [3.18] Ø.034 [0.86].150 [3.81] Ø.061 [1.55] Ø.061 [1.55] [.76].450 [11.43] ICS70 B1 P2S6 Ø.051 [1.28].053 [1.35] Ø.0276 [0.70] [.76].474 [12.04] ICS70 B1 S2S6 Ø.051[1.28] Ø.047 [1.19].053 [1.35].125 [3.18] Ø.061 [1.55] Ø.034 [0.86].150 [3.81] Ø.061 [1.55] (LLCR-EIA B) < 6 mω 4.5 Amp nominal for 30 C T with 22 AWG wiring Beryllium Copper, 50 µ-inch of gold plating Stainless Steel.040 [1.02] [12.83] ICS70 B1 P2C5.040 [1.02].586 [14.88] ICS70 B1 S2C5.062 [1.57] ICS70 Press-Fit Socket Flexible Design Envelope.205 [5.20].080 Ø.0276 [0.70].275 [6.985] Ø [34.29] Max. Ø.0505 [1.28] Ø.025 [0.635] Ø.0505 [1.28] Max. Ø.089 [2.26] Max. w w w. q a t e c h. c o m / i n t e g r a m a t e For detailed product specifications, please contact QA Technology Company, Inc. at (603) or sales@qatech.com. 7

About QA Technology QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes.

8 About QA Technology QA Technology was founded in 1981 and has since been recognized as a worldwide leader in the manufacture of high quality spring contact test probes. QA designs and builds its own flexible, high-speed automatic assembly equipment, which allows us to typically ship orders within hours. Now QA Technology brings the same high quality and manufacturing speed to the hyperboloid contact market. Technology Company, Inc. 110 Towle Farm Road Hampton, NH USA Tel: Fax: QA Technology Company, Inc. All Rights Reserved.

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