MX150L tm INDUSTRIAL SEALED CONNECTOR SYSTEM

Transcription

1 MX150L tm INDUSTRIAL SEALED CONNECTOR SYSTEM

2 The MX150L Industrial Sealed Connector System is IP67 rated and conforms to UL 1977, but it is NOT suitable for automotive applications with requirements such as USCAR-2, USCAR-25, GMW3191, AK Testing, J2030, Volvo Technology Requirements, and Toyota Connector Spec (TCS) The MX150L sealed connector system is designed to meet the need for a rugged, environmentally sealed connector system supporting both low-level signal applications as well as power applications up to 40.0A, from marine applications to off-road construction equipment applications. The system is comprised of wire-to-wire, wire-to-panel and wire-to-board configurations. These innovative mat-sealed connectors are based upon the 1.50 and 2.50mm (.059 and.098 ) blade-type terminals. This design eliminates the need to purchase, handle and crimp individual wire seals to lower applied cost. The mat-seal design is a single silicone-based seal with individual wire openings and a seal cap to protect, securely retain, and provide strain relief to the seal. The cost-effective connector design features all-in-one plug and receptacle housings with pre-assembled mat-wire and interfacial connector seals. Integral Terminal Position Assurance (TPA) and optional Connector Position Assurance (CPA) components eliminate time-consuming and costly assembly operations. Completing the application is as simple as crimping the appropriate terminal, inserting the crimped terminal lead and seating the TPA to its final locked position. No additional components are required. Tooling solutions include FineAdjust crimp press applicators for highvolume production, as well as hand tools for low-volume production and field repairs. MX150L Industrial Sealed Connector System Pre-assembled connector housings, seals, TPA components and mat-seal cap shipped in one piece to provide applied labor and cost savings Integral TPA assures that crimped terminal leads are properly locked into connector (TPA will not seat into final lock position and connector system will not latch if terminal is not locked properly into position) Conforms to UL 1977, which allows for a UL recognized sealed connector system for use in data, signal, control and power applications Superior electrical and mechanical performance capabilities surpass performance of most mature competitive products in market Audible and tactile clicks on insertion, extraction and mating feedback facilitates reliable mating and terminal loading and removal Unused circuits can be blocked using plastic seal plugs, which facilitates flexibility of sealing unused circuits without adding complexity to part numbers and customer inventory Integral locking latch with secondary, pre-loaded CPA option assures that connector system is properly latched. CPA will not move to final locked position if connector is not latched. Confirms positive mating of connector Sealed panel mount plugs are equipped with a blind hole boss feature which reduces extra hardware while improving the sealing process during assembly by eliminating a leak path Integral, 2-way mat and interface seals designed and tested to IEC IP 67 standards exceeds waterproof demands as a true sealed connector system tested under submersed conditions in various fluids Easy terminal insertion and extraction provides quick, low-cost field repairs using common screw driver, needle nose pliers and terminal extraction tool Protective mat-seal cap protects, securely retains, and provides strain relief to wire seal interface Simple crimp, poke and plug application eliminates need to crimp individual wire seals 2

3 MX150L Industrial Sealed Connector System - Exploded View MX150L Industrial Sealed Connector System RECEPTACLE CONNECTOR Connector Position Assurance (CPA) - Optional Seal Cap Mat Seal Interface Seal Housing Terminal Position Assurance (TPA) PLUG CONNECTOR Terminal Position Assurance (TPA) Housing Retainer Clip Mat Seal Seal Cap NOTE: All discrete components shown above for both the receptacle and plug housings are preassembled. Terminals are simply crimped and poked into the housings. No additional wire seals, wedge locks or CPA locks are required. 3

4 14 to 22 AWG Wire-to-Wire and Panel-Mount Applications MX150L Industrial Product Overview Male Terminal AWG page Plug pages 8, Panel Mount Plug Through Hole Flange pages 13, Panel Mount Plug Rear Mount Flange pages 11, Sealed Panel Mount Plug page Female Terminal AWG page Receptacle pages 7, PCB Mount Right Angle Header pages 16, PCB Mount Standard Profile Vertical Header pages 18, PCB Mount Low Profile Vertical Header pages 20, 21 8, 10 and 12 AWG Wire-to-Wire, Panel-Mount and Wire-to-Board (PCB Mount) Applications , 10, 12 AWG Male Terminal page Plug pages 26, Sealed Panel Mount Plug pages 29, , 10, 12 AWG Female Terminal page Receptacle pages 25, PCB Mount Right Angle Header page 31 4

5 Specifications Mat seal friendly design features center seam and coined edges Anti-over stress beam geometry feature Low insertion force Designed In: Inches Used With: Current: 18.0A Contact: Copper Alloy Plating: Tin or Gold Contact Insertion Force: 1.0 lb. max. Durability: Tin Plating 25 cycles Gold Plating 100 cycles 5.84mm (.230 ) Industrial Terminal Female Wire Range (AWG) Insulation Diameter mm (In) ( ) ( ) Dimension Pre-Tin Gold Strip Loose Strip A B C D (.181) 3.63 (.143) 2.50 (.098) 2.70 (.106) (.223) 4.62 (.182) 3.58 (.141) 3.94 (.155) 5

6 Mat seal friendly design features center seam and coined Low insertion force Designed In: Inches Used With: 19419, and Current: 18.0A Contact: Copper Alloy Plating: Tin or Gold Contact Insertion Force: 1.0 lb. max. Durability: Tin Plating 25 cycles Gold Plating 100 cycles 5.84mm (.230 ) Industrial Terminal Male Wire Range (AWG) Insulation Diameter mm (In) Pre-Tin Gold Pin Dimension Length Strip Loose Strip A B C D E ( ) Standard 4.60 (.181) 3.63 (.143) 2.50 (.098) 2.70 (.106) (1.00) ( ) Standard 5.66 (.223) 4.62 (.182) 3.58 (.141) 3.94 (.155) (1.00) ( ) Long 4.60 (.181) 3.63 (.143) 2.50 (.098) 2.70 (.106) (1.03) ( ) Long 5.66 (.223) 4.62 (.182) 3.58 (.141) 3.94 (.155) (1.03) 6

7 Integrated mat wire seal Integrated interface seal and terminal position assurance (TPA) Optional connector position assurance (CPA) Simple crimp-and-poke application Field serviceable contact removal system Designed In: Inches Mates With: 19419, V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Receptacle Single Row Circuits Wire Range (AWG) Mat Seal Color with CPA without CPA Red Blue

8 Integrated mat wire seal and terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Plug Single Row Circuits Wire Range (AWG) Mat Seal Color Red Blue

9 Integrated mat wire seal and terminal position assurance (TPA) Optional connector position assurance (CPA) Simple crimp-and-poke application Field serviceable contact removal system Designed In: Inches Mates With: 19419, and V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Receptacle Dual Row Circuits Wire Range (AWG) Mat Seal Color With CPA Without CPA Red Blue Red Blue Red Blue Red Blue Red Blue Red Blue Dimension A (.872) (1.102) (1.332) (1.562) (1.792) (2.252) 9

10 Integrated mat wire seal and terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Plug Dual Row Circuits Wire Range (AWG) Mat Seal Color Dimension A Red Blue Red Blue Red Blue Red Blue Red Blue Red Blue (.634) (.976) (1.206) (1.436) (1.666) (2.126) 10

11 when mated Integrated terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system For outside or inside panel mount applications with sufficient sealing area Use with molded silicone panel gasket Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Panel Mount Plug Rear Mount Flange Single Row Circuits Wire Range (AWG) With Gasket Without Gasket Gasket Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 11

12 Integrated terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system For outside or inside panel mount applications with sufficient sealing area Use with molded silicone panel gasket Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Panel Mount Plug Rear Mount Flange Dual Row Circuits 4 Wire Range (AWG) Dimensions With Gasket Without Gasket Gasket A B C D E (.746) (.976) (1.206) (1.436) (2.400) (2.126) (1.500) (1.650) (1.900) (2.150) (2.400) (2.900) (1.900) (2.050) (2.300) (2.549) (2.794) (3.300) (.875) (1.105) (1.334) (1.565) (1.795) (2.255) (1.500) (1.650) (1.900) (2.150) (2.400) (2.900) Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 12

13 when mated Integrated terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system For outside or inside panel mount applications with sufficient sealing area Use with molded silicone panel gasket Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Panel Mount Plug Through Hole Flange Single Row Circuits Wire Range (AWG) With Gasket Without Gasket Gasket

14 Integrated terminal position assurance (TPA) Simple crimp-and-poke application Field serviceable contact removal system For outside or inside panel mount applications with sufficient sealing area Use with molded silicone panel gasket Designed In: Inches Mates With: V AC min. Insulation Resistance: 1000 Megohms Voltage: 600V Mating force: 75N max. Unmating force: 75N max. Housing: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Panel Mount Plug Through Hole Flange Dual Row Circuits 4 Wire Range (AWG) Dimension With Gasket Without Gasket Gasket A B C D E Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent (.634) (.976) (1.206) (1.436) (2.400) (2.126) (1.500) (1.650) (1.900) (2.150) (2.400) (2.900) (1.900) (2.050) (2.300) (2.549) (2.794) (3.300) (.875) (1.105) (1.334) (1.565) (1.795) (2.255) (1.500) (1.650) (1.900) (2.150) (2.400) (2.900) 14

15 Specifications Mates with existing MX150L receptacles Supports non-closed in panels Field serviceable contact removal system Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 5.84mm (.230 ) Industrial Sealed Panel Mount Plug Rear Mount Flange Dual Row Circuits Wire Range (AWG) Mat Seal Color With Gasket Without Gasket Dimension A B C D E Red (.976) (1.650) (2.050) (1.105) (1.650) Blue (.976) (1.650) (2.050) (1.105) (1.650) Red (1.206) (1.90) (2.30) (1.334) (1.90) Blue (1.206) (1.90) (2.30) (1.334) (1.90) Red (1.436) (2.150) (2.549) (1.565) (2.150) Blue (1.436) (2.150) (2.549) (1.565) (2.150) Red (1.67) (2.40) (2.794) (1.795) (2.40) Blue (1.67) (2.40) (2.794) (1.795) (2.40) Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 15

16 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG receptacle Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Packaging: Tray Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Right Angle Without PCB Flange Single Row D A X ø X R X ø Recommended Panel Cutout Max. Panel Thk.080/2.03 E B X ø C X ø Recommended PCB Layout Component Side Tolerances are Non-Accumulative Dimension Circuits Tin Select Gold/Tin A B C D E (.632) (1.300) (1.649) (.875) (1.423) Note: Recommended Mounting Hardware: (2) #10 x.62/15.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 16

17 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Packaging: Tray Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Right Angle Without PCB Flange Dual Row D 2X ø A B C X ø X R X ø Recommended Panel Cutout Max. Thk.080/2.03 E Recommended PCB Layout Component Side Tolerances are Non-Accumulative X ø Circuits Dimension Tin Select Gold/Tin A B C D E (.634) (1.50) (1.850) (.875) (1.624) (.864) (1.65) (2.0) (1.105) (1.774) (1.092) (1.90) (2.250) (1.334) (2.024) (1.324) (2.150) (2.50) (1.565) (2.274) (1.554) (2.40) (2.750) (1.795) 64.1 (2.524) (2.014) (2.90) (3.250) (2.255) 76.8 (3.024) Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 17

18 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG receptacle Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Packaging: Tray Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Vertical Standard Profile Single Row D X ø X R Recommended Panel Mount Opening Max. Thk.080/2.03 B C 2X ø X X 45 Cham ø E ø X ø Recommended PCB Layout Component Side Circuits Dimension Tin Select Gold/Tin B C D E (1.300) (1.70) (.875) (1.30) Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 18

19 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG receptacle Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Packaging: Tray Designed in: Inches Mates with: Contact Resistance: milliohms max. 2200V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Vertical Standard Profile Dual Row D X ø Recommended Panel Mount Opening Max. Thk.080/2.03 4X R B C 2X ø X.030 X 45 Cham E ø ø X ø Recommended PCB Layout Component Side Circuits Dimension Tin Select Gold/Tin B C D E (1.50) (1.90) (.875) (1.50) (1.65) (2.050) (1.105) (1.65) (1.90) (2.30) (1.334) (1.90) (2.150) (2.54) (1.565) (2.15) (2.40) (2.80) (1.795) (2.40) (2.90) (3.30) (2.255) (2.90) Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 19

20 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG Packaging: Tray Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600V Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Vertical Low Profile Single Row 4X ø X ø A X ø D Recommended Panel Cutout Max. Thk.080/ E B C 2X ø Recommended PCB Layout Component Side Tolerances are Non-Accumulative X ø Circuits Tin Select Gold/ Tin Dimension A B C D E (.634) (1.300) (1.70) (.875) (1.30) 20

21 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports AWG receptacle Packaging: Tray Designed in: Inches Mates with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Durability: Tin Plating 25 cycles Gold Plating 100 cycles Housing: Glass-Filled PBT Contact: Copper Alloy Plating: Contact Area Tin or Gold Solder Tail Area Tin PCB Thickness: 1.60mm (.062 ) max. 5.84mm (.230 ) Industrial PCB Header Vertical Low Profile Dual Row 4X R X ø A X R Recommended Panel Cutout Max. Thk.080/ E B C X ø X ø Recommended PCB Layout Component Side Tolerances are Non-Accumulative Circuits Dimension Tin Select Gold/Tin A B C E (.634) (1.50) (1.90) (1.50) (.864) (1.65) (2.050) (1.65) (1.092) (1.90) (2.30) (1.90) (1.324) (2.150) (2.54) (2.15) (1.554) (2.40) (2.80) (2.40) (2.126) (2.90) (3.30) (2.90) 21

22 With the application of optional circuit plugs, the MX150L system supports the ability to implement sealed blank cavities in both plug and receptacle housings. The circuit plugs occupy and fully seal the unused cavity and can be extracted and replaced with a standard male blade or female receptacle terminal. This feature provides the ability to plan for possible future circuit additions while maintaining the sealing integrity of the mated pair. Use With: 19418, and Material: SPS Glass-Filled Crystalline Polymer 5.84mm (.230 ) Industrial Unused Cavity Circuit Plug to 22 AWG A Housing Series Dimension A (1.51) * (1.34) * For use with receptacles when mating to PCB headers or plugs with all contacts populated. 22

23 Specifications Mat seal friendly design features center seam and coined edges High current Low insertion force Designed in: Inches Use with: Current: AWG 30.0A 8 AWG 40.0A Contact: Copper Alloy Plating: Tin Contact Insertion Force: 1lb Durability: 25 cycles 7.62mm (.300 ) Industrial Terminal , 10, 12 AWG Female AWG 8 AWG D C A ø D C ø B AWG 8 AWG Wire Range (AWG) Insulation Diameter mm (In) Dimension Loose Strip A B C D ( ) (.250) 6.00 (.236) 5.00 (.197) 5.60 (.220) (.237) n/a n/a 6.10 (.240) 7.0 (.276) 23

24 Mat seal friendly design features center seam and coined edges High current Low insertion force Mates With: and Designed in: Inches Use with: and Current: AWG 30.0A 8 AWG 40.0A Contact: Copper Alloy Plating: Tin Contact Insertion Force: 1lb Durability: 25 cycles 7.62mm (.300 ) Industrial Terminal , 10, 12 AWG Male AWG 8 AWG C ø ø D A C B D AWG 8 AWG Wire Range (AWG) Insulation Diameter mm (In) Dimension Loose Strip A B C D ( ) (.250) 6.00 (.236) 5.00 (.197) 5.60 (.220) (.237) n/a n/a 6.10 (.240) 7.0 (.276) 24

25 Integrated mat wire seal and terminal position assurance High current Field serviceable contact removal system Simple crimp-and-poke application CPA connector position assurance included Designed in: Inches Mates with: and Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600V Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Receptacle ,10,12 AWG Single Row Circuits Wire Range (AWG) Mat Seal Color with CPA without CPA Yellow Red

26 Integrated mat wire seal and terminal position assurance High current Field serviceable contact removal system Simple crimp-and-poke application Mates With: and Designed in: Inches Mates with: Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600V Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Plug ,10,12 AWG Single Row Circuits Wire Range (AWG) Mat Seal Color Yellow Red

27 Integrated mat wire seal and terminal position assurance High current Field serviceable contact removal system Simple crimp-and-poke application Designed in: Inches Mates with: and Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600V Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Receptacle , 10, 12 AWG Dual Row Circuits Wire Range (AWG) Mat Seal Color with CPA without CPA Yellow Red

28 Integrated mat wire seal and terminal position assurance High current Field serviceable contact removal system Simple crimp-and-poke application Mates With: Designed in: Inches Mates with: Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600V Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Plug , 10, 12 AWG Dual Row Circuits Wire Range (AWG) Mat Seal Color Yellow Red

29 Mates with existing MX150L receptacles Supports non-closed in panels Field serviceable contact removal system Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Mates With: Designed in: Inches Mates with: Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Sealed Panel Mount Plug Rear Mount Flange Single Row X X Ø X Ø X R Recommended Panel Mount Opening, Maximum Panel Thickness.080/2.03 Circuits Wire Range (AWG) With Gasket Without Gasket Gasket Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 29

30 Mates with existing MX150L receptacles Supports non-closed in panels Field serviceable contact removal system Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Designed in: Inches Mates with: Use with: V AC min Insulation Resistance: 1000 Megohms min. Voltage: 600v Mating Force: 75N max Unmating Force: 75N max Housing: Glass-Filled PBT 7.62mm (.300 ) Industrial Sealed Panel Mount Plug Rear Mount Flange Dual Row X X Ø X Ø X R Recommended Panel Mount Opening, Maximum Panel Thickness.080/2.03 Circuits Wire Range (AWG) Without Gasket With Gasket Gasket Note: Recommended Mounting Hardware: (2) #10 x.62/18.9 long, plastic thread cutting screws Suggested Source: ITW Shakeproof BosScrew or equivalent 30

31 Mates with existing MX150L receptacles Molded silicone panel gasket included Available in tin or gold plating Supports 8-12 AWG receptacle Blind hole boss feature eliminates leak path and reduces extra sealing process during assembly Mating Force: 75N max. Unmating Force: 75N max. Sealing: IEC 529 IP67 standard Durability: 100 cycles Voltage: 600V AC Current: 8 AWG 40.0A 10 to 12 AWG 30.0A 2200V AC min. Insulation Resistance: 1000 Megohms Housing: Glass-filled PBT, Black Contact: Copper (Cu) Alloy Plating: Tin (Sn) Flammability: UL 94V-0 Product Right Angle Header with Panel Gasket Dual Row X Ø PCB Header Circuits Wire Range (AWG) Panel Gasket , 10 and 12 Yes 31

32 With the application of optional circuit plugs, the MX150L system supports the ability to implement sealed blank cavities in both plug and receptacle housings. The circuit plugs occupy and fully seal the unused cavity and can be extracted and replaced with a standard male blade or female receptacle terminal. This feature provides the ability to plan for possible future circuit additions while main-taining the sealing integrity of the mated pair. Use With: and Material: Glass-Filled PBT 7.62mm (.300 ) Industrial Unused Cavity Circuit Plug , 10, 12 AWG A Housing Series

33 FINEADJUST FineAdjust allows users to achieve target with little effort by adjusting on increments of 0.15mm (.0006 ) for conductor crimp height and.063mm (.0025 ) for insulation height Independent adjustment rings allow users to quickly adjust the conductor or insulation crimp height without affecting each other Quick tooling removal with the push of a button for fast and easy tooling change Track adjustment for bellmouth and cut-off tab is adjusted while the applicator is in the press for fast and easy setup Compatible with the Molex TM Universal Press and most industry standard presses, however, it does not fit into Molex TM-40 /TM- 42 press Directly adapts to most automatic wire processing machines Quick set-up time; plus the crimp height, track and feed adjustments can be preset in applicator Applicator designed to industry standard mounting and shut height mm (5.346 ) FineAdjust available for most Molex brand terminals Semi-Automatic Bench Top Crimp Press Tooling FineAdjust Applicator Manual Hand Crimp Tool MANUAL HAND CRIMP TOOL Ergonomically designed soft handles Precisely designed crimping profiles with simple contact positioning Easy handling due to outstanding force ratio This tool type reduces work related injuries Terminal Series No. Terminal Type Tool Type Wire Gauge AWG (mm) 19417/19420 MX150L Male and Female FineAdjust Applicator ( ) 19417/19420 MX150L Male and Female Perishable Tool Kit ( ) 19417/19420 MX150L Male and Female T2 Terminator Die ( ) MX150L Male FineAdjust Applicator ( ) MX150L Male Perishable Tool Kit ( ) MX150L Male T2 Terminator Die ( ) MX150L Female FineAdjust Applicator ( ) MX150L Female Perishable Tool Kit ( ) MX150L Female T2 Terminator Die ( ) 19417/19420 MX150L Male and Female OEM PremiumGrade Hand Tool ( ) 19417/19420 MX150L Male and Female ServiceGrade Hand Tool ( ) 19434/19417/19420/19431 MX150L Male and Female Terminal Extraction Tool ( ) 19431/19434 MX150L Male and Female FineAdjust Applicator ( ) 19431/19434 MX150L Male and Female Perishable Tool Kit ( ) 19431/19434 MX150L Male and Female OEM PremiumGrade Hand Tool ( ) 19431/19434 MX150L Male and Female FineAdjust Applicator (.237) 19431/19434 MX150L Male and Female Perishable Tool Kit (.237) 19431/19434 MX150L Male and Female OEM PremiumGrade Hand Tool (.237) 19431/19434 MX150L Male and Female ServiceGrade Hand Tool ( ) 19431/19434 MX150L Male and Female ServiceGrade Hand Tool (.237) 33

34 Sealed Receptacle Assembly - Servicability Installation 1) Return TPA to pre-lock position Carefully insert a standard screw driver into slot on top of TPA. - Carefully pry TPA forward and listen for audible click. - TPA is now in pre-lock position. 2) Release terminal from connector assembly Insert and drive forward extractor tool to release terminal. Pull terminal from rear of connector. Terminal Release Service Hole Service Tool Screw Driver Slot Sealed Blade Assembly - Servicability 1) Return TPA to pre-lock position Use standard needle nose pliers to return TPA to pre-lock position. Insert needle nose pliers into service hole and carefully pull TPA. Listen for loud audible click. TPA is now in pre-lock position. Needle Nose Pliers Service Holes 2) Release terminal from connector assembly Insert and drive forward extractor tool to release terminal. Pull terminal from rear of connector. Extraction Tool Terminal release Service Holes Terminal Installation Assure housing TPA is in pre-lock position. Align polarization feature on terminal with keyway in seal cap. Insert terminal and push until seated. Push receptacle TPA back to locked position. Plug TPA will return to locked position when mated with receptacle housing. Polarization feature 90 Mis-oriented Terminal 180 Mis-oriented Terminal Service Tool Correctly oriented Terminal 34

35 Mating/Unmating Locking Ramp CPA (connector position assurance) Locking Latch Plug Receptacle To Mate: 1. Firmly push connectors together until you feel them snap together, you should hear a click. This audible and tactile confirmation ensures the connectors are properly and fully mated. 2. Press CPA towards plug to engage the secondary lock. To Unmate: 1. Pull back CPA 2. Fully depress locking latch Locking latch must be fully depressed to release the locking ramp on the plug and allow the connectors to be separated! 3. Pull connectors apart Locking latch shown down, cannot unmate connectors Locking latch shown fully depressed, latch releases locking ramp 35

36 Get more insights at: molex.com/product/mx150lindustrial.html Rev. 2 Printed in USA/5k/KC/KC/ Molex