Kansai Steel Engineering Co., Ltd.

Transcription

1 Kansai Steel Engineering Co., Ltd.

2 Issues Problems Solution Mixing of foreign materials Identification defect of paint marking (Due to scale, friction) Reading error due to manual work Affix metal label, two-dimensional coding Automatic reading (strengthening the control) Storage place management Paint marking cannot be checked when stacking (if the paint marking is on the top surface when stacking) Checking when taking the inventory count Affix metal level on the cross section and side surface To eliminate the effort required for checking the marking Reading with handheld scanner

3 Specifications Base material Tin free steel, stainless *1 Size Mouth 3 inch (Refer to Fig. 1) *2 Coating color White, pink, grey (corrosion resistant) Coating temperature 800 C *3 Printing Printing with laser marker *4 1 Tin free for making scale, stainless for storage 2 Contact us separately for other sizes. 3 Heat-resistance temperature of label depends on the base material. 4 Suitable for CO2 laser marker, and one or two dimensional code, R3 5.2 Fig. 1 Each piece can be securely handled one by one with embossing process.

4 Affixing on high temperature material As it can be affixed immediately after cutting the material, it is suitable for linking of data Heat resistance that allow visibility even at high temperatures. Patent Granted (Patent Number ) Label fixing with resistant welder After inserting in heating furnace (over 1000 ) Can be completely removed with de-scaler Scaling temperature differs depending on label type and heating time.

5 Label affixing robot Laser marker Welding head Target object for label fixing Label stocker Stores about 600 pcs. Label Label handling robot Index table Higher order proxy computer Transfer PLC Label affixing equipment Instruction standard Instruction standard Switchboard Power supply Control panel Machine Special cable Special cable Relay BOX Machine side operation panel 1:1 design according to the plant layout Emphasis on maintainability Using robots is recommended for maintenance free operations. We can propose customized configuration as per your requirement. Resistance welder Affixing robot Transfer robot Laser marker

6 Target Object 1. Material Name 2. Material Quality 3. Dimensions Specification Check Form 4. Properties 1 Temperature 2 Deposit substances (water, oil, scale etc.) 3 Situation of affixing surface Surrounding equipments Required accuracy 5.Configuration 6. Transfer pitch 7. Stopping accuracy 8. Label fixing Fixing position 1 Large curve mm 2Local curve mm 3Nasal curve mm For affixing on material other than steel, please indicate separately. Fixing accuracy Label 9. Label Dimensions Material quality Print contents Dimension of characters If you are using any labels at present, please send across some samples. 10. Other System configuration 1 Higher order CPU Y / N 2 Interface Communication / PIO 3 Distance between labeler unit and control panel Utility Power supply Single phase/three phase V Air supply source MPa Kansai Steel Engineering Co., Ltd. In-charge: Ito TEL (228)-5331 FAX (228) kse@shinkansai-steel.co.jp

7 Company: Kansai Steel Engineering Co., Ltd. Established: October 2, 1995 Capital: 50 Million JPY (100% investment by Shinkansai Steel Corporation) Head Office: 5, Shiohama-cho, Sakai-ku, Sakai-shi, Osaka, Japan. TEL FAX President and Representative Director Hiroshi Mukai Business Description: Manufacturing, modeling, sales, repair,and maintenance of paper and metal labels automated affixing equipment,automated label reading equipments,and label making machines. Our Bankers: Main Customers: Integrated Makers: Bank of Tokyo-Mitsubishi UFJ, Sakai Branch Nippon Steel Corporation JFE Steel Corporation Sumitomo Metals Co., Ltd. Nisshin Steel Corporation Kobe Steel Ltd. Normal,special Daido Steel Co., Ltd. Osaka Steel Co., Ltd. Tokyo Steel Co., Ltd. steel makers Godo Steel Ltd. Sumikin Steel & Shapes Inc. Mitsubishi Steel Mfg. Ltd. Sanyo Special Steel TOPY Industries Ltd. Nakayama Steel Works Aichi Steel Corporation JFE Bars & Shapes Corp. Daiwa Steel Corporation Company History: April 1972 Kansai Steel Corp. Technology Development Dept. established.: R&D of labels October 1975 Manufacturing Business Division setup. Started manufacturing and sales of indigenous label affixing equipment. April 1982 Name changed to Engineering Business Division. June 1982 Billet Development of automated label reading equipment. June 1982 Development of automation heat-resistant metal label affixing equipment. April 1986 Development of cassette type automated label affixing equipment. August 1989 Development of automatic cassette selection type automated label affixing equipment. October 1993 Installation of general purpose robots in automated label affixing equipment. October 1995 Separated from Kansai Steel Engineering Co., Ltd. to become independent July 1996 First to import automated tape affixing equipment October 2001 Name changed due to merger with the parent company Shinkansai Steel Corporation April 2003 Closed down New Business Department. Focus on metal affixing equipments. May 2004 Redevelopment of automated heat-resistant metal label affixing equipment (Jointly developed with Daido Steel Co., Ltd.) October 2004 Patent granted for automated heat-resistant metal label affixing equipment October 2004 Start import, processing, and sales of heat-resistant labels October 2007 Development and sales of heat-resistant metal labels

8 Kansai Steel Engineering Co., Ltd. TEL FAX