Round One. How Green are you?

Transcription

1 Revision Quiz

2 Round One How Green are you?

3 How Green are you? Name the 6Rs Reuse Reduce Recycle Repair Rethink Refuse

4 How Green are you? This symbol is found on some packaging. What does it mean? Glass, please place in recycling bin

5 How Green are you? What 3 stages are essential for recycling to take place? Collect products Separate into components Sort into separate material groups

6 How Green are you? What does this symbol mean? Aluminium, can be recycled

7 How Green are you? Materials which break down naturally are called what? Biodegradable

8 How Green are you? What do these two products have in common? Both made from recycled components

9 How Green are you? Why are these products not considered to be environmentally friendly (green products)? Disposable (single use) Difficult to recycle Excess packaging

10 How Green are you? These products have been designed with planned obsolescence in mind. What does this mean? They have a limited lifespan designed to be disposed of.

11 How Green are you? This symbol is found on some drinks cans. What does it mean? Steel, can be recycled

12 How Green are you? This symbol is found on some drinks cans. What does it mean? Steel, can be recycled

13 How Green are you? When we are asked to consider the whole product life cycle, what does this mean? Consider the impact from extracting the material through to disposing of the product when used

14 What is the link? Round Two

15 What is the link? Beech Mahogany Hardwoods Ash Oak Teak

16 What is the link? Cartridge Paper/card Corrugated White Duplex What raw material is used to make paper? = wood pulp (cellulose vegetable fibres) Foil backed

17 What is the link? Yellow cedar Softwoods Scots Pine Parana Pine Spruce Red Cedar

18 What is the link? Electrical Plug Nut& Bolt Standard Components Spark Plug Resistors Nails Buttons Screws Zip Fastener

19 What is the link? MDF Chipboard With wood veneers or plastic laminate surfaces Glass Reinforced Plastic Composites/Combined materials Foil Lined Duplex Board Concrete

20 What is the link? MDF Manufactured Boards Blockboard Plywood Hardboard Chipboard

21 Round Three What s the name?

22 What s the name? What name is given to the designer who created the design icon/classic - the polypropylene chair in 1963? Robin Day Probably one of the most used chairs in the world. Still manufactured today. Very popular stackable chair in schools, uni, canteens etc. Revolutionary design, with a one piece seat and backrest, manufactured through injection moulding. Required extensive research into ergonomics, before the manufacturing process could begin. A trend setter for cheap, quality, mass produced, stackable chairs. Millions have been sold.

23 What s the name? What name is given to the collection of human body measurements? Anthropometrics

24 What s the name? What name is given to the printing process which uses the idea that oil and water do not mix? Lithography (or lithographic printing)

25 What s the name? What name is given to the printing process which uses a frame with a fine nylon mesh stretched over it which is covered with a stencil and ink is spread over it with a squeegee to print onto T Shirts and a variety of other materials including wood and plastic? Screen Printing

26 What s the name? What name is given to the study of how easy it is for people to use their working environment? Ergonomics

27 What s the name? What name is given to the most efficient working space? Working Triangle

28 What s the name? What name is given to the normal range of human sizes we consider when designing? 5 th - 95 th Percentile

29 What s the name? What name is given to products which are not aimed at lots of different people, e.g. vegetarian food, perfume aimed at teenage girls? Exclusive

30 What s the name? What name is given to products which are suitable for lots of different people including those that are disabled? Inclusive

31 What s the name? What name is given to the process for cutting out card packaging nets? Die-cutting Blade Plywood Foam layer Card to be cut

32 What s the name? What name is given to an accurate detailed model showing how a design will look and, sometimes, how it will work? Prototype On/Off S o n y

33 What s the name? What name is given to this symbol? Copyright (means don t copy this, it s mine) usually has the name and date alongside C

34 What s the name? What name is given to a manufacturing aid for holding the object you are working and guiding the tool? Jig

35 What s the name? What is the term for turning raw materials into useful stock sizes called? Primary processing

36 What s the name? What name is given to this symbol? British Standards Institute (BSI) Kitemark S

37 What s the name? What name is given to reviewing potential hazards during manufacturing or when the product is in use? Risk Assessment

38 What s the name? What name is given to the overall approach that ensures that products are made to a consistently high standard? Quality Assurance This could include quality control checks of materials, equipment, products, surveys/ customer feedback, staff training, ensuring standards are met e.g. BS Kitemark, BS EN ISO 9000 and the CE mark.

39 What s the name? What name is given to the process which manufacturers use to ensure that their products are always getting better. Continuous Improvement

40 Quality circles feedback from workers, client and customers New technology Legislation Improvements to production methods Fashion Environmental impact Product maintenance Product durability or obsolescence Costs (This approach is called Total Quality Management (TQM) What s the list? Give a list of issues that would be taken into account when continually improving products? Companies that work to BS EN ISO 9000 can demonstrate production control and product quality to their customers, e.g. companies such as Rolls-Royce involve employees at every level in the process of continuous improvement.

41 What s the name? When manufacturing, what name is given to the acceptable range of difference from standard, e.g. each part can be up to 2mm bigger or smaller than the given measurement? (Sometimes measured in plus/minus) Tolerance

42 All wrapped up Round Four

43 All wrapped up The purpose of packaging can be broken down into six areas. Which are missing? Protect Inform Contain Transport Preserve Display

44 All wrapped up Give two reasons why corrugated card might be used for pizza packaging? Cheap, rigid, good insulator, easy to print on, recyclable

45 All wrapped up What name is given to the flat shapes which make up cartons? Nets

46 All wrapped up What material is used for making this plastic bottle? PET (Polyethylene Terepthalate)

47 All wrapped up What does this symbol mean? Average quantity must be accurate but the weight of each pack might vary slightly.

48 All wrapped up What are the 4 process colours used in lithographic printing? Yellow, Magenta, Cyan, Black

49 All wrapped up What is the white material called which is used as part of this packaging? Expanded Polystyrene

50 All wrapped up What is the material used in these packaging trays? Aluminium Foil

51 All wrapped up Why is glass used for packaging perfume? Resistant to chemicals Looks good Economical

52 All wrapped up What is the material used for these carrier bags? Low density polythene

53 All wrapped up What is the clear material used for this blister pack? PVC (Polyvinyl Chloride) or PET (Polyethylene Terepthalate)

54 Using ICT Round Five

55 Using ICT What does CAD/CAM stand for? Computer Aided Design Computer Aided Manufacture

56 Using ICT What does CNC mean? Computer Numerical Control (controlling machinery using numerical data in CAD software)

57 Using ICT Give three benefits of using CAD/CAM Precision Identical copies for batch or mass production Easier data storage and retrieval Quick changes/set-ups Reduced labour costs Full automation capability Designs can be ed to another country/town and manufactured there instantly

58 Using ICT Give three disadvantages of using CAD/CAM Expensive start-up costs machinery and training required Skilled staff required/specialist training required Data can become corrupted Security of data

59 Using ICT CAD/CAM easily allows you to design in one country and manufacture in another. What is this process called? Remote Manufacturing

60 Using ICT What does CIM stand for? Computer Integrated Manufacture (all the computer functions are integrated together in a fully automated system)

61 Using ICT All aspects of manufacturing can be completely controlled by computer data and run by a minimum number of people. What is this called? Automation

62 Using ICT 3D prototypes can be built up layer by layer, direct from the computer. What is this process called? Rapid Prototyping e.g. 3D Printing

63 Using ICT Face to face communication is possible across the globe. What is this technology called? Video Conferencing

64 Material sources Round Six

65 Material sources What group of materials are sold in this form? Planed side and edge (PSE) Timber Mouldings Rough sawn 2440mm x 1220mm sheet Planks

66 Material sources What group of materials are sold in this form? A sizes (A5, A4, A3, A2, A1, A0) Colour Roll Paper/Card Thickness (microns) Grammes per metre squared (GMS) (over 200 grammes per metre squared = board)

67 Material sources What group of materials are sold in this form? Sheet Granules Foam Plastics Thickness (mm) Powder Section (tube, bar, angle, rod etc.)

68 Volume production Round Seven

69 Volume production What process has been used to manufacture the blister pack? Vacuum forming

70 Volume production What process has been used to manufacture the plastic bottles? Blow moulding

71 Volume production There are six types of secondary processing Casting & moulding Wastage (or separation) Conditioning Assembling Finishing Forming What is missing?

72 Volume production What scale of production would have been used to manufacture these bread products? Batch Production

73 Volume production What scale of production would have been used to manufacture this drink? Continuous Production

74 Volume production What scale of production would have been used to manufacture this motorcycle? One-off Production (also called jobbing or custom production)

75 Volume production What scale of production would have been used to manufacture this car? Mass Production (sometimes called flow production)

76 Volume production What do the initials JIT stand for? Just in Time

77 Volume production What is the most common method of destroying bacteria in food products? Heating (above 121 degrees centigrade)

78 Volume production What process has been used to manufacture these metal components? Sand Casting

79 Volume production What process has been used to manufacture these plastic components? Injection Moulding

80 Volume production What process is shown below? Forging

81 Volume production What is this manufacturing tool called? Die cutting tool (also called a press knife or cutting forme)

82 Volume production What process has been used to manufacture these large plastic products? Rotational Moulding

83 Volume production What process has been used to manufacture these socks? Knitting

84 Maintenance Issues Round Eight

85 Maintenance Issues Disk clean Wipe monitor and casing Virus Scan Defragmentation Macintosh IIfx Clean inside mouse Back-up data

86 Maintenance Issues Tyre pressure checks Adjust and oil bearings Replace batteries in lights Oil chain/adjust Brake wear/adjustment Gear change oil/adjust Tyre wear/replacement

87 Maintenance Issues Check/replace wheels Replace steering rubbers Oil bearings Replace gripper strip

88 Maintenance Issues Wash/clean Replace laces Replace inner sole Remove stones from grip Deodorise

89 Maintenance Issues Update phone numbers Delete messages Recharge battery Clean/replace cover

90 Odd one out Round Nine

91 Odd one out Sander Scissors Sander the rest cut with a slicing action Pillar Drill Craft Knife Tinsnips

92 Odd one out Mortice & Tenon Velcro Glazing, the rest are methods of assembly Glazing Nut & Bolt KD Fitting Sewing

93 Odd one out Router 3D Printer 3D printer the rest remove materials Milling Machine Lathe

94 Odd one out Corrugated Card Wool Aluminium the others are all renewable materials Cooking Foil Beech Aluminium

95 Name the designer Round Ten

96 James Dyson Name the designer

97 Robin Day Name the designer

98 Michael Graves Name the designer

99 Verner Panton Name the designer

100 Philippe Starck Name the designer

101 Gerrit Rievtveld Name the designer