GLASS. the art of toughness
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1 1 GLASS the art of toughness
2 2 SAS Infotech, Gurgaon
3 3 GLASS About Us Mehr Image Pvt. Ltd. is a leading and highly recognized manufacturer of variety of specialised safety glasses and decorative glasses with a brand name of SK Tuff. Our reputation in the market has developed due to supreme quality of our products and prompt deliveries and after sale services. Our products are unique combination of quality and elegance that has led to rapid growth and progress of our company. Since the inception of our company, our main concern has been manufacturing quality material that exceeds the industry standards. We give lot of consideration to the specific requirements of the customers. All these strategies have made our company one of the most sought after production house in the market. Our main aim is to build long term relationship with our clients by offering them highest product quality, pro-active customer services and on-time delivery. growing together
4 4 TOUGHENED GLASS Toughened Glass Toughened glass, as the name suggests, is not easy to break. It is inherently much safer and 4-5 times stronger than its equivalent thickness of normal annealed glass. Tempered glass is made by uniformly heating annealed glass to a temperature of up to 650 C to 700 C and immediately cooling it. The term toughened glass is generally used to describe fully tempered glass but is sometimes also used to describe heat strengthened glass as both types undergo a thermal 'toughening' process. There are two main types of heat treated glass. 1. Heat strengthened (HS). 2. Fully tempered (FT). Heat strengthened glass is two times stronger than annealed glass whilst fully tempered glass is typically four to five times the strength of annealed glass. The difference is the residual stress in the edge and glass surface. It is important to note that while the strength of the glass does not change the deflection, being stronger means that it can deflect more before breaking. Annealed glass deflects less than tempered glass under the same load, all else being equal. We offer quite a big range of Heat treated glasses like clear float glass, Tinted Glass (Green, Blue, Bronze, Dark Grey), Solar control, Reflective and High Performance Low E glasses, Extra Clear glass from reputed glass manufacturing companies.
5 5 Applications Toughened glass is used when strength, thermal resistance and safety are important considerations.
6 6 INSULATING GLASS Insulating Glass Insulating Glass from SK Tuff is made keeping in view all the required quality standards on a fully automatic insulating line. Insulating Glass (IG) also popularly known as Double or Triple glass is made by using two or three glass panes hermetically sealed together with an Aluminium spacer in between the glass panes. The space between the two glasses is filled with Air or any other Gas like Argon etc. The glass panes in the Insulated unit can be Tempered or Heat Strengthened. It is strongly recommended to heat treat the glass panes of an Insulated Unit to avoid the chances of glass breakage due to thermal stresses. An insulated unit is made by sealing the Glass panes with a hollow Aluminium spacer with two sealants, a primary sealant having resistance to water and moisture transmission, Polyisobutalyne, and a secondary sealant Structural silicon which finally seals the unit hermetically. The hollow aluminium spacer is filled with small granules, known as Desiccant, which act as a moisture absorbent. SK Tuff insulated glass can be made with clear, tinted, reflective, solar control, High performance Low-e glasses, lacquered or digital printed glass. Molecular sleve Hermetically sealed space Glass as selected Aluminium spacer Polyisobutylene primary seal Silicone secondary seal
7 7 Advantages Heat Control: An insulated unit as the name says insulates the interiors from the heat outside. It allows the natural sunlight to come in but at the same time prevents the transmission of heat causing radiation into the glazed area and thus reduces the Air conditioning cost to a great extent. Noise Control: An insulated unit also acts as a sound barrier and provides comfort to the occupants from noisy atmosphere. Reduced Condensation: An IG unit acts as a thermal barrier between the inside and outside area there by reducing the likelihood of condensation on the outer panel of the glass Applications Building facades Residential Windows Refrigerators Storefronts Sloped/ Overhead Glazings Railway, Metro, Airport and Roadways Buses. Oracle, Noida
8 8 LAMINATED GLASS Laminated Glass Safety Security Silence At SK Tuff Laminated glass is made conforming to the International standards with a world class manufacturing line for lamination. Laminated glass, popularly known as Safety glass, consist of two or more panes of glass with one or more layers of polyvinyl butyral (PVB) sandwiched between them and treated. This type of glass is also known as Sandwiched Glass The glass panes can be tempered, heat strengthened or annealed. The glass being used can be clear, tinted, reflective, solar control or high performance low-e glass. It is a type of safety and security glass which holds the glasses together when shattered or broken. The PVB interlayer between the two glasses has an inherent property to keep the layers of glasses bonded in the event of breakage. The PVB Interlayer between the two glass panes is available in a wide range of colours. Pre dominantly a clear PVB interlayer is used in the Laminated Glass units. Bulletproof Glass Bullet Proof Glass (also known as ballistic glass, transparent armour or bullet-resistant glass) is a type of strong but optically transparent material that is particularly resistant to being penetrated when struck by bullets. Bullet resistant glass is available in various thicknesses and with different resistant levels depending on the type of weapon. Glass Glass Interlayer film Laminated Glass unit Ballistic Glass
9 9 Eva Lamination EVA lamination provides a facility to laminate two glasses with a Fabric in between two glass panes. The fabric laminated glass can be put to use in Interiors to give a classy and stylish look to the interiors of a space. Advantages Shatter Proof, Burglar Proof, intrusion resistant : The glass unit remains at its place even if it breaks, thereby preventing any accidents and intrusion into the glazed area Noise Control: Laminated glass has proved to be an excellent barrier to the noise because of the dampening properties of the PVB interlayer. UV Control: The PVB interlayer cuts the Ultra Violet radiation transmission to almost less than 1% and thus prevents the costly interiors/furniture and upholstery from fading and also the occupants from itching. Applications Skylights Roofs Stairs Railings Residential and Hotel Windows Table tops Glass Walls Automobile Airports Railways Atriums Spider Glazing DRDO, Delhi
10 10 DIGITAL PRINTED GLASS Digital Printed Glass With the evolution in the building facade designs, Digital Printed glass has given a new dimension to the aesthetics of the conventional glass walls in the buildings. With this revolutionary technology the monotonous building facade can now be more lively and dynamic by sporting different colours, images or logos etc printed on to the glass. At SK Tuff we provide Digital Printed glass made with a new age technology where we can print multicolour images on the glass from any kind of file input viz. JPG, Jpeg, Tiff, Postscript 3, Eps. Simply an Image of the desired print (Photograph, Logo, Abstract design etc.) in the aforementioned format is required and the same can be printed on the glass, which may be annealed or heat treated, with UV technology. This can be done on clear, extra clear glass, mirrors, laminated glass and IG units. Digital printed glass from SK Tuff can be used for exterior & interior application. Ceramic Printed & Lacquered Glass Ceramic Printing: With this technology special enamel in a single colour can be printed on the glass in the form of a pattern or completely with the help of a screen. After printing, the glass is tempered so that the enamel gets fused into the glass. This type of glass is also weather proof and can be used for exteriors or interiors as per requirement. There are certain colour limitations in this type of technology. Lacquered Glass: Special European lacquer paint is sprayed on the glass to give different colour or patterns on the glass. It can be done on annealed or heat treated glass. In case of heat treated glass, the paint job is done after the heat treatment. Lacquered glass is mostly recommended for Interior and decorative applications. Applications Building Facades Wardrobes Offices Signage Spider Glazing Kitchens Lift Lobbies Appliances etc. Wall Claddings Doors Common areas Interiors Furniture Atriums
11 11 Decorative Glass Range At SK Tuff we provide the decorative glasses made from Extra clear Glass, Clear Glass, Mirror or any other specifically required glass. The following processes are done with excellent finish and quality: Bevelling Edging Single OG Double OG Angle Cutting Heat Strengthened Bend Glass Bowls for Wash Basins Designer Glass Range The designer glass range from SK Tuff is available on a host of glass types like clear, extra clear, tinted etc. The designer glass range includes: Frosted Glass Acid Wash/ NR Surface Etched and Deep Etched Glass Fusion Glass/ Molten Glass
12 12 GLASS Team at SK Tuff The complete team at SK Tuff is technically competent and experienced to roll the complete cycle from marketing to production and dispatch efficiently in order to provide the perfect solution for the architectural glass requirement with utmost quality standards. The experienced and trained Sales and Marketing professionals at SK Tuff will help you to select the right type of glass for your specific requirement in order to meet all the desired requisites while a fully competent Production team is always engaged in pursuit of providing the desired products with highest quality standards. Stringent quality checks are done at different levels throughout the production cycle to ensure a zero defect product. Infrastructure Operating from a purpose-built factory and distribution facility in Noida, NCR Delhi, our Toughened Glass Division is equipped with state of the art machinery for all purposes. On site facilities include a largest size toughening furnace in Delhi & NCR compatible for(4mm-19mm) clear, tinted, reflective, low(e), special pattern glasses, an insulating line with full size CNC Italian cutting machine optimizer to get MAX production, precision and quality, a fully automatic laminating line with autoclave to produce high quality laminated glasses. A fleet of company owned Vehicles and tie up with reliable transport service providers to ensure timely delivery of material at site pan India. The complete set up includes the following machines for producing the complete range of architectural glasses. Horizontal Tempering Furnace Vertical Insulating Line Largest Lamination Line Autoclave Digital Printing Machine CNC Cutting Line Washer for Special High performance Low E glass Edger Vertical hole drilling machine Bevelling Machine Horizontal drilling machine 100% Power back up Ready Stock of Glasses from reputed glass manufacturing companies i. Clear Glass upto 15 mm and 19 mm thick ii. Tinted, Reflective, Solar Control, High Performance Low-e Glasses iii. Mirror
13 13
14 14 GLASS Clients
15 15 t h e a r t of toughness GLASS
16 16 Manufacturted By : GLASS Mehr Image Pvt. Ltd. A - 5 k, S e c t o r - 8 0, N o i d a P h a s e I I, D i s t. Gautam budh Nagar (U.P.) S a l e s : 953/1, Arjun Nagar Nehru Road, Kotla Mubarakpur, New Delhi Phone : , , , , Fax : mail : sales@sktuffglass.com
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