Card Clothings for Flat Cards, Combs and Products for Short Staple Spinning
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- Beverly Ilene Marsh
- 6 years ago
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1 Card Clothings for Flat Cards, Combs and Products for Short Staple Spinning Superior Performance
2 Clothing types for the widest range of requirements for various raw materials and card capacities are available. Below is a selection from our product range. < 15 kg/h Cylinder R-2525 x 0,6 R-2525 x 0,6 R-2530 x 0,6 R-2520 x 0,6 R-2515 x 0,7 O-3215 x 0,9 R-2520 x 0,6 R-2525 x 0,6 Doffer N-4025B x 0,9 N-4025B x 0,9 N-4025B x 0,9 N-4025B x 0,9R N-4025B x 0,9R N-4025B x 0,9R N-4025B x 0,9R N-4025B x 0,9R kg/h Cylinder R-2030 x 0,5 R-2030 x 0,5 R-2530 x 0,5 R-2525 x 0,6 R-2520 x 0,7 O-2515 x 0,9 R-2525 x 0,6 R-2525 x 0,6 R-2030 x 0,6 R-2030 x 0,6 R-2030 x 0,5 R-2530 x 0,6 Doffer N-4025B x 0,9 N-4025B x 0,9 N-4025B x 0,9 N-4025B x 0,9R N-4025B x 0,9R N-4025B x 0,9R N-4025B x 0,9R N-4030B x 0,9R > 40 kg/h Cylinder R-2030 x 0,5 R-2030 x 0,5 R-2030 x 0,5 P-2025 x 0,5 R-2520 x 0,7 O-2515 x 0,9 R-2525 x 0,6 R-2525 x 0,6 P-1840S x 0,4 P-2040S x 0,4 P-2030 x 0,4 P-2025 x 0,5 R-2530 x 0,5 P-2040S x 0,4 R-2530 x 0,6 Doffer N-4030B x 0,9 N-4030B x 0,9 N-4030B x 0,9 N-4030B x 0,9R N-4030B x 0,9R N-4030B x 0,9R N-4030B x 0,9R N-4030B x 0,9R Lickerin E-5510 x 1 E-5510 x 1 E-5510 x 1 E-5505 x 1 D-5505 x 1 C-5500 x 1 D-5505 x 1 E-5510 x 1 V.E-5010V--8 V.E-5010V--8 V.E-5010V--8 V.E-5005V--8 V.D-5005V--8 V.C-5000V--8 V.D-5005V--8 V.E-5010V--8 V.E-5010V-12 V.E-5010V-12 V.E-5005V-12 V.E-5010V-12 Production Produktion Cotton Man-made fibres (MMF) Blends Co / MMF Regenerates OE-yarn carded combed < 1,0 dtex 1,5 3,0 dtex > 3 dtex or MMF 1,0 1,4 dtex Metallic Card Clothings R-2530 x 0,5 R-2530 x 0,6 R-2530 x 0,6 P-2030 x 0,4 L-4030B x 1,0 L-4030B x 1, /1.en Rights for technical modifications reserved
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4 General Information on Metallic Card Clothings CYLINDER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE DOFFER CLOTHINGS, CLOTHING HEIGHT AND BREAST ANGLE 1,5 mm MICROTIP Short-toothed clothings for 1,8 mm HIPRO application on modern HP 2,0 mm EVERSHARP cards. The improved cross section prevents possible loading with seed-coat fragments and trash. 2,5 mm PRIMASHARP Metallic clothing for universal application on conventional cards and for increased demands on the carding quality, as well as for manmade fibres of up to 3 dtex. 3,2 mm Application for man-made fibres in excess of 3 dtex. 4,0 mm For universal application 5,0 mm For card-specific application 20 Application on conventional cards with production rates below 15 kgs/h for processing man-made fibres 25 For cards with production rates below 15 kgs/h for processing cotton 25 and 30 Universal application for processing of cotton. Most suitable for very high delivery speeds Clothing made from serrated profile (R) Used for the processing of man-made fibres and blends, particularly for fibres with low adhesion Chosen for clothings on conventional cards or for the processing of man-made fibres For short-toothed clothings on HP cards Beak-shaped clothing (G) Arched tooth shape (B) For the processing of very voluminous, siliconized fibres or fibres with insufficient adhesion Optimum fibre adhesion LICKERIN CLOTHINGS, BREAST ANGLE STEEL ALLOYS 0 For man-made fibres > 3 dtex 5 For fine man-made fibres up to 3 dtex, long staple cotton and blends of cotton / mmf 10 For cotton 20º Card specific for cotton Depending on the application and demands GRAF is in a position to offer metallic card clothings made from different alloys. Alloys for cylinder and lickerin clothings CS (CUTTY-SHARP) for highest demands and life time of up to 1000 t for cylinder clothings. Recommended for production rates of 80 kgs/h and above. A Graf TSG (Traversing Resharpening Device) is essential for the activating and resharpening of such clothings. HT, steel alloy with special additives. Substantially extended life time in comparison with conventional clothings. Life time of up to 600 t can be achieved without problem. Applied for production rates of up to 80 kgs/h. Clothings from this alloy can be activated with conventional grinding equipment /2.en Rights for technical modifications reserved
5 General Information on Metallic Card Clothings SURFACE TREATMENT Depending on the application and fibre material there are special surface treatments available. We distinguish: Blank Polidur Needle-Finish NF Cleaned clothings without scales on the tooth flanks. Most suitable for processing cotton with high trash content or delicate man-made fibres. Usually applied for doffer clothings. Improved surface finish achieved by electrochemical polishing. This process also results in the complete deburring of the clothing. Used in the roller card range for the processing of delicate man-made fibres. Electrochemical polishing and rounding of all edges on the clothing teeth. Used for special applications only (circular combs, top combs, clothings for OE-combing rollers) /2.en Rights for technical modifications reserved
6 Cylinder Clothings Specification Base width p.p.s.i. R , < P-1840S 0, P-2040S 0, P , R , R , R , O , O , O , R , R , R , R , R , R , R , O , /3.en Rights for technical modifications reserved
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8 Doffer Clothings Specification Base width p.p.s.i. N-4025B 0, N-4030B 0, L-4030B 1, < N-4030B 0,9R F-4045G 0,85R M , M ,9R /4.en Rights for technical modifications reserved
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10 Lickerin Clothings GROOVE-WOUND CLOTHINGS Specification Base width p.p.s.i. C ,0 1,6 0 variabel D ,0 1,6 5 variabel E ,0 1,6 10 variabel < INTERLINKED CLOTHINGS Specification Threads/ p.p.s.i. V.C-5000V 8G 0 24 V.D-5005V 8G 5 32 V.E-5005V 8G 5 41 V.E-5010V 8G V.E-5010V1 8G V.E-5005V 12G 5 61 V.J2-5010V 12G V.K-5020G 16G V.N-5020B 16G < 01065/5.en Rights for technical modifications reserved
11 MCC for Feed- and Take-off Rollers CLOTHINGS FOR FEED ROLLERS Specification Base width p.p.s.i. B , Filling wire 3,5 mm 2,5 < J , V.B G E , TAKE -OFF ROLLER WIRES Specification Base width p.p.s.i. G , < H , /5.en Rights for technical modifications reserved
12 PT 43/0 PT 43/0 PT 43/0 PT 43/0 PT 43/0 PT 40/0-5 InLine-X-Top ILXT C-40/0 C 40/0 F-50/0 M-40/0 M-35/0 M-35/0 C-40/0 M-40/0 C-40/0-7 SUPRATOP ST 35/0 ST 35/0 DIAMANT/PICCO-DIAMANT DI/PD 33/0 DI/PD 24/0 DI/PD 33/0 PT 43/0 PT 43/0 SPACETOP PT 43/0 PT 43/0 PT 40/0-5 InLine-X-Top ILXT C-40/0 C-40/0 F-50/0 M-40/0 M-35/0 M-35/0 C-40/0 M-40/0 C-40/0-7 SUPRATOP ST 35/0 ST 35/0 DIAMANT/PICCO-DIAMANT DI/PD 33/0 DI/PD 24/0 DI/PD 33/0 PT 43/0 PT 43/0 SPACETOP PT 43/0 PT 43/0 PT 40/0-5 InLine-X-Top ILXT C-40/0 C-40/0 F-50/0 M-40/0 M-35/0 M-35/0 C-40/0 M-40/0 C-40/0-7 SUPRATOP ST 35/0 ST 35/0 DIAMANT/PICCO-DIAMANT DI/PD 33/0 DI/PD 24/0 DI/PD 33/0 M-TOP MTM 31/0 MTM 31/0 MTR 42/0 Production Cotton Man-made fibres (MMF) Blends Co / MMF Regenerates OE-yarn carded combed < 1,0 dtex 1,5 3,0 dtex > 3 dtex Blends MMF Co / MMF 1,0 1,4 dtex Flat Clothings < 15 kg/h PRIMATOP PT 40/0-5 SPACETOP kg/h PRIMATOP PT 40/0-5 resist-o-top RSTO C-41/0 M-48/0 F-55/0 M-48/0 M-TOP MTM 31/0 MTM 31/0 > 40 kg/h PRIMATOP PT 40/0-5 resist-o-top RSTO C-41/0 M-48/0 F-55/0 M-48/ /6.en Rights for technical modifications reserved
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14 General information on Flat Clothings GRAF strives to continuously improve the product range and today is in a position to manufacture the card wire and the foundation material for the flat clothings in addition to the profile material for the metallic card clothings. Subsequently the entire production is in the hands of GRAF, i.e. all production stages such as the manufacturing of foundation material and wire as well as flat setting and confectioning is subject to the same stringent quality control assuring our customers of impeccable quality of the finished product. A new surface treatment guarantees additional resistance to wear and therefore extended life time of the GRAF flat clothings. resist-o-top resist-o-top is a flexible flat clothing applied for the processing of cotton and blends of cotton and man-made fibres. It is a further development of the well-known PRIMATOP range of flats progressively set without straight gaps between the rows of teeth. This setting pattern favours the extraction of short fibres and trash as well as the elimination of neps. The newly developed setting pattern influences the so-called free passage resulting in a improved distribution of the carding forces and a positive effect on the positioning of the teeth. The resist-o-top is set more densely in the exit zone in comparison to the PRIMATO- Prange. The wire number for all types is chosen with a difference of 5 numbers. RSTO C-41/0 RSTO M-48/0 RSTO F-55/0 410 p.p.s.i. Applied for cotton up to Ne 20 (coarse short staple cotton) 480 p.p.s.i. Used for cotton or blends of man-made fibres and cotton (Ne 20 40) 550 p.p.s.i. Used for cotton (Ne 30 and finer ) PRIMATOP The PRIMATOP is a range of flexible flat clothings intended for the processing of cotton and man-made fibres. The density is progressive, i.e. the entry side, seen in the direction of the material flow, is open and becomes continuously narrower towards the exit side. PT 43/0 and SPACETOP are set with card wire with a difference of 4 numbers. PT 40/0-5 PT 43/0 SPACETOP 400 p.p.s.i. Applied for regenerated fibres and cotton up to Ne 20 (coarse, short staple cotton) 430 p.p.s.i. Applied for yarns from Ne (cotton and fine man-made fibres) 520 p.p.s.i. Used for yarns Ne 30 and finer (fine, long staple cotton) SUPRATOP SUPRATOP is a flexible flat clothing without any straight gaps used for the processing of man-made fibres. The setting pattern positively influences the parallelism of the fibres and the elimination of melted fibre particles. ST 35/0 350 p.p.s.i. Used for man-made fibres 1,0 3,0 dtex 01030/7.en Rights for technical modifications reserved
15 General information on Flat Clothings InLine-X-Top InLine-X-Top is a range of flexible flat clothings intended for the processing of cotton and manmadefibres. These flat clothings with straight gaps, diagonal setting pattern and a difference of 5 numbers in the wire is particularly suitable for application on cards without stationary flats above the lickerin and medium production ranges. ILXT M-35/0 ILXT M-40/0 ILXT C-40/0 ILXT C-40/0-7 ILXT F-50/0 350 p.p.s.i. For processing medium fine and coarse man-made fibres 400 p.p.s.i. Applied for man-made fibres (< 1,0 1,4 dtex) 400 p.p.s.i. Used for cotton or blends of man-made fibres with cotton (Ne 20 40) 400 p.p.s.i. For the processing of regenerrated fibres, set with a difference of 7 numbers in the wire 500 p.p.s.i. Applied for cotton (Ne 30 and finer) DIAMANT/PICCO-DIAMANT DIAMANT and PICCO-DIAMANT are semi-rigid flat clothings for the processing of man-made fibres as well as bleached cotton and rayon. The special tooth position results in only minimal waste. The tooth points of the PICCO-DIAMANT range undergo additional side-grinding leading to increased carding performance as well as extended life time. DI/PD 24/0 DI/PD 33/0 240 p.p.s.i. Applied for man-made fibres exceeding 3 dtex 330 p.p.s.i. Used for man-made fibres of 1,0 3,0 dtex, as well as bleached cotton and rayon METALLIC TOP The M-TOP is a metallic flat clothing for the processing of man-made fibres and regenerated fibres. Compared to conventional flat clothings it is designed to withstand highest carding strain and is most suitable for high production rates. MTM 31/0 MTR 42/0 310 p.p.s.i. For the processing of man-made fibres exceeding 1,5 dtex 420 p.p.s.i. Applied for regenerated fibres 01030/7.en Rights for technical modifications reserved
16 Stationary Flat Clothings Stationary Flat Clothings for Flat Cards and Blow Room Equipment IN ACCORDANCE WITH THE ORIGINAL EXECUTIONS THERE ARE DIFFERENT SYSTEMS AVAILABLE System 2 Height 16,8 mm The manufacturing program of GRAF comprises stationary flat clothings for all known pre- and postcarding systems such as Trützschler TT-system, System 1 Height 11 mm Rieter TREX-system and others as well as for the carding segments of blow room equipment. System 3 Height 7 mm Blow Room Equipment FD 4 40 p.p.s.i. FD 6 60 p.p.s.i. Lickerin section FD 6 und 6A FD 9 und 9A FD 9B 60 p.p.s.i. 90 p.p.s.i. 90 p.p.s.i. System 4 Height 7,5 mm System 5 Height 18,4 mm Pre-carding zone (above lickerin) FD 9A 90 p.p.s.i. FD 14A 140 p.p.s.i. FD 24A 240 p.p.s.i. FD 32A 320 p.p.s.i. Post-carding zone (above doffer) FD 24A 240 p.p.s.i. FD 32A 320 p.p.s.i. FD 42A 420 p.p.s.i. FD 55A 550 p.p.s.i. FD 64A 640 p.p.s.i. FD 86A 860 p.p.s.i. ADVANTAGES Long lifetime due to application of CUTTY-SHARP alloy for all stationary flats. Simple and straightforward replacement of all screw-type stationary flats Easy and trouble-free installation on to cast iron bars 01020/8.en Rights for technical modifications reserved
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18 C-Cleaner II C-Cleaner II, Systems of Stationary Flats and Pre-Opening Segments One of the deciding factors for increased production rates with equal quality or else improvements in quality with equal production rates on today s generations of high production cards is the application of additional carding elements. Older types of cards can be easily retrofitted with such carding elements with a minimum of effort. GRAF has been manufacturing the C-Cleaner II for years already and at the same keeps improving its design. The stationary flat clothings,made from our CUTTY-SHARP alloy guarantee long lifetime and the straight forward replacement of the clothing strips. SPECIAL FEATURES PRE-OPENING SEGMENT Sturdy clothing carrier made from aluminium profile, resistant to deformation. Utmost straightness of the carding elements allows accurate setting. Wide range of clothings resistant to wear with p.p.s.i. Clothing strips easy to replace. ADVANTAGES Pre-opening segments below the lickerin favour the opening of the fibre tufts, leading to improved trash elimination. The C-Cleaner II above the lickerin, with and without trash elimination, results in the additional opening of the fibre material and protects the flat clothings which in turn extends their life time. Above the doffer, the C-Cleaner II, with or without trash elimination, improves the fibre parallelism and eliminates further neps, leading to a positive effect on the yarn values. Pre-opening segment below lickerin with screen 01005/9.en Rights for technical modifications reserved
19 C-Cleaner II C-CLEANER II ABOVE LICKERIN C-CLEANER II ABOVE DOFFER 3 stationary flats 6 stationary flats 3 stationary flats 6 stationary flats 9 stationary flats 3 stationary flats with mote knife and suction 3 stationary flats with mote knife and suction 6 stationary flats with 1 mote knife and suction 01005/9.en Rights for technical modifications reserved 6 stationary flats with 1 mote knife and suction SCOPE OF DELIVERY Depending on the type of card as well as the space available it is possible to install 3 9 stationary flats, with or without mote knife on the following cards: Falubaz CZ 690/693; Howa, Toyoda ; Marzoli C20 C300; Platt 600/1000; Rieter C1/1 C4; SSI KB 83 KB 88; Textima 1453/1454; Trützschler DK 700 DK 760.
20 Hardened mote knife Hardened mote knife for lickerins and points of trash extraction It is well known, that the edges of the mote knifes of Rieter, Trützschler and Crosrol high production cards become worn and blunt relatively quickly. This has a detrimental effect on the trash extraction, the flat clothings are subject to additional strain and the quality of the card sliver suffers. This prompted us to manufacture these mote knives in hardened execution. The knives are specially laser-hardened (in order to maintain their straightness). Laser-hardened refers to only the edge of the mote knife being laser-hardened /10.en Rights for technical modifications reserved
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22 Conversion of existing Systems Conversion from clipped to screw-type fastening for stationary aluminium flat bars Stationary flat clipped to alu bar Converted stationary flat Different and varying carding systems and stationary flats can be found particularly on older types of cards. In most cases customers are not in a position to replace the worn clothings independently but will have to send them to a service workshop for replacement. For this reason GRAF has designed a number of different conversion sets, allowing customers the efficient, straight-forward and economical replacement of the clothings in-mill. ADVANTAGES Most precise clothing strips which allow accurate setting Simple replacement of the clothing strips Most economic CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS Original version Conversion 01015/11.en Rights for technical modifications reserved
23 Conversion of existing Systems CONVERSION OF EXISTING CARDING PLATES TO 3 STATIONARY FLATS Original version Conversion REPLACEMENT FOR EXISTING PRE-OPENING SEGMENT BARS Original version Replacement 01015/11.en Rights for technical modifications reserved Original version Conversion
24 Auxiliary Clothings and Accessories for Flat Cards Our manufacturing program comprises the various auxiliary clothings for all types of cards. Below you find a selection from our respective product range: ZICK-ZACK FLAT STRIPPING FILLETS Optimal penetration of the flat clothing Requires only minimal drive power Increased capacity to withhold flat waste In conventional design or in modified form for individual HP cards FLAT STRIPPING SHEETS Various types for the cleaning of flat clothings as well as the flat cleaning brush SPACED FLAT STRIPPING FILLET Optimal cleaning efficiency with less strain on and reduced wear of the flat clothings in the cleaning process FLAT CHAINS MADE FROM SPECIAL ALLOY STEEL Platt (106 flats) Rieter C1 C1/3 (110 flats) and C4 (112 flats) SSI KB 40 (108 flats) Saco-Lowell (110 flats) Trützschler DK 700/710 (106 flats) Trützschler DK 715/740 (80 flats) CLEANING FILLETS Required for keeping the takeoff roller clean as well as for the transfer of overflowing fibres into the suction system 01080/13.en Rights for technical modifications reserved
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26 Auxiliary Items for Flat Cards SETTING GAUGES FOR FLAT CARDS The carding quality is determined not only by the card clothings but to a large extent by the settings of the various organs and carding elements. For this purpose GRAF offers a range of setting gauges: SINGLE BLADE GAUGES 300 X 45 MM Blade thickness 0,075 0,3 mm (3 12/1000 ) FOUR-LEAVE GAUGE 300 X 45 MM Blade thickness 0,125; 0,175; 0,25; 0,3 mm (5, 7, 10, 12/1000 ) SIX-LEAVE GAUGE 300 X 45 MM Blade thickness 0,075; 0,1; 0,125; 0,175; 0,25; 0,3 mm (3, 4, 5, 7, 10, 12/1000 ) SIX-LEAVE GAUGE 400 X 32 MM FOR RIETER CARDS Blade thickness 0,1; 0,125; 0,15; 0,175; 0,2; 0,25; 0,3 mm (4, 5, 6, 7, 8, 10, 12/1000 ) FLAT GAUGES Blade thickness 0,125; 0,15; 0,175; 0,2; 0,225; 0,25; 0,275; 0,3; 0,35 mm (5, 6, 7, 8, 9, 10, 11, 12, 14/1000 ) SETTING GAUGES FOR C-CLEANER Blade thickness 0,15; 0,2; 0,25; 0,3; 0,35 mm (6, 8, 10, 12, 14/1000 ) POCKET MICROSCOPE Pocket microscope with illumination and 30-fold magnification for the evaluation of the state of the card clothings 01075/14.en Rights for technical modifications reserved
27 Auxiliary Items for Flat Cards POLISHING SPONGE WITH HOLDER For the cleaning of newly mounted metallic card clothings MIRACLO HAND GRINDING STONE WITH HOLDER For the removal of burrs from faced metallic card clothings and to bridge the period up to the replacement of the clothings CARBORUNDUM HAND GRINDING STONE WITH HOLDER For the equalising of newly mounted clothings BRONZE WIRE BRUSH WITH HOLDER For the cleaning of newly mounted or resharpened metallic card clothings HAND STRIPPING CARD WITH HOLDER For the removal of wood- and seed coat particles from cylinder and doffer wires as well as for general cleaning purposes CLOTHING CLEANER For the removal of wood particles embedded in the clothings that could not be removed with the hand stripping card 01075/14.en Rights for technical modifications reserved
28 Metallic Clothings for Blow Room Openers Specification Base Width p.p.s.i. A11010F 2,5 10 variable A11000F 2,5 0 variable B21010F 2,5 10 variable B21000F 2,5 0 variable F , < Specification Threads/ p.p.s.i. VB G V.A G V.C G V.D G V.C-5510F 6G V.D G V.E G V.E G V.E G V.D G V.B G < Specification Threads/ p.p.s.i. V.D G V.D G V.E G V.E G < 01055/15.de Gutenberg Lachen Technische Änderungen vorbehalten
29 Pre-Opening Segments for Blow Room Openers p.p.s.i. FD4 40 FD6 60 < Specification Base Width p.p.s.i. E-4005 x 2,5 2, BORDER WIRES I-Form Type h b Profile 3,5 x 1,0 3,5 1,0 Profile 4,0 x 1,0 4,0 1,0 Profile 4,0 x 1,13 4,0 1,13 Profile 4,0 x 1,6 4,0 1,6 Profile 4,5 x 1,5 4,5 1,5 RI-4,5 x 2,0 4,5 2,0 RI-6,0 x 2,0 6,0 2,0 RI-6,5 x 1,5 6,5 1,5 L-Form Type a b t h RL-27 x 1,2 2,5 1,2 1,5 2,7 RL-30 x 1,2 2,5 1,2 1,5 3,0 RL-32 x 1,0 2,5 1,0 1,5 3,2 RL-32 x 1,13 2,5 1,13 1,5 3,2 RL-32/1 x 1,0 4,0 1,0 1,5 3,2 RL-50 x 1,0 4,0 1,0 1,5 5,0 RL-65 x 1,5 4,0 1,5 1,8 6, /15.en Rights for technical modifications reserved Z-Form Type a b t n Profile Z-5,0 x 1,5 5,0 1,5 1,7 1,5 Profile Z-6,0 x 1,5 6,0 1,5 2,0 1,0
30 PRIMACOMB PRIMACOMB, High Performance Circular Comb for RIETER Combers The high performance circular comb was developed in years of research and in close co-operation with RIETER. It permits an optimum combing process on all RIETER combers which, based on the excellent results, are initially equipped with PRIMACOMB. SPECIAL FEATURES Ingenious distribution of points established by numerous in-field trials and optimum tooth geometry lead to a substantial reduction in neps as well as thin and thick places The alternately slanted arrangement of the individual sections leads to more intensive combing Special surface treatment eliminates the so-called running-in phase and allows for remarkably extended cleaning intervals resulting in longer life time of the cleaning brushes Minimum manufacturing tolerances guarantee fast and safe exchange of the combs The application of metallic clothings allows life times of tons/comber to be reached without problems in the short and medium staple range. Life times of tons can be expected in the long staple range >1 1 4 Easy recognition of the different types by the PRIMACOMB, Comb with 4 sections with combing surface of 90 PRIMACOMB 8015 ADVANTAGE 1. Sekt. 2. Sekt. 3. Sekt Sekt. conical draw-in area 85 for E 75 and E 65 Diameter of circular comb shaft 85 mm Comb with 4 sections with combing surface of 90 Yellow side cover Application for medium and long staple fibres of 1 1 / / 8 (27 41 mm) Further development of the well proven PC Improved arrangement and distribution of tooth points in the four sections. Increased number of points per square inch in the 3rd and 4th section. Conical in-feed, specially designed under consideration of the new technology on the E65 and E75 combers. Subsequently it is possible to achieve equal quality at increased production rates or else improved results at equal production rate with 90 combing surface as with circular combs with 111 combing surface on older combers. 1. Sekt. 2. Sekt Sekt. conical draw-in area Sekt. PRIMACOMB 8014 for E 75 and E 65 Diameter of circular comb shaft 85 mm Comb with 4 sections with combing surface of 90 Anthracite side covers Application for short and medium staple fibres of 1 1 / / 32 (26 31 mm) ADVANTAGE Further development of the well proven PC Improved arrangement and distribution of tooth points in the four sections. Conical in-feed, specially designed under consideration of the new technology on the E65 and E75 combers. Subsequently it is possible to achieve equal quality at increased production rates or else improved results at equal production rate with 90 combing surface as with circular combs with 111 combing surface on older combers /16.en Rights for technical modifications reserved
31 PRIMACOMB 1. Sekt. 2. Sekt. 3. Sekt Sekt. 85 PRIMACOMB 7015 for E 72 and E 62 (E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5) Diameter of circular comb shaft: 85 mm Comb with 4 sections with combing surface of 90 Red side covers Application for medium and long staple fibres of 1 1 / /2 (27 38 mm) ADVANTAGE Modified arrangement and distribution of tooth points of the 4 sections. Specially developed for E 61 and E 72 combers. Even with the 90 combing surface equal quality at increased production rate or else improved quality at equal production rate can be achieved in comparison to older combers and circular combs with 111 combing surface. Application on previous generations of combers in replacement of the PRIMACOMB 5015 is possible. 90 PRIMACOMB 5014 ADVANTAGE 1. Sekt. 2. Sekt. 3. Sekt Sekt. 85 for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A,E 7/5, E 7/4 Diameter of circular comb shaft: 85 mm Comb with 4 sections with combing surface of 90 Colourless side plates Application for short and medium staple fibres of 1 1 / /32 (26 31 mm) The circular combs can also be replaced on E 7/4 without any reworking. 1. Sekt. 2. Sekt Sekt Sekt. PRIMACOMB 7011 for E 72, E 62, E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5 Diameter of circular comb shaft: 85 mm Comb with 4 sections with combing surface of 90 Brown side plates Application for medium staple fibres of up to 1 1 /8 (28,5 mm) ADVANTAGE The improved distribution of points leads to a substantial reduction in the combing action (up to 2%) compared with the PRIMACOMB 5014 with nearly identical yarn values. The intended application is for the area of Upgrading and Airjet-Spinning. PRIMACOMB, Comb with 5 sections with combing surface of /16.en Rights for technical modifications reserved 1. Sekt. 2. Sekt. 3. Sekt Sekt Sekt. PRIMACOMB 5015 for E 70R, E 60H, E 60, E 7/6, E 7/5A, E 7/5 Diameter of circular comb shaft: 85 mm Comb with 5 sections with combing surface of 111 Colourless side plates Application for medium and long staple fibres of 1 3 / /2 (30 38 mm) ADVANTAGE Intensified combing as a result of the increased combing surface (+ 23%) REMARK For the initial installation on combers E 7/5 manufactured prior to February 1990 and E 7/4 two additional fixing holes have to be drilled by a skilled mill mechanic.
32 Top Comb Top Comb GRAF Ri-Q-Top For today s generation of high performance combers the demands have increased on the two key elements in the combing process, i.e. the circular- and the top combs. It is only as a result of the particular configuration, precision and subsequent finish of these main parts that the known increase in production rates at equal or improved technological values could be realised. For this reason GRAF, in close co-operation with RIETER, has developed a new top comb with the aim to substantially increase the cleaning intervals. This top comb ideally complements the well known PRIMACOMB circular comb and stands for best yarn values in the combed range. SPECIAL FEATURES available with 26 and 30 teeth /cm metallic teeth instead of needles special surface lapping of the teeth optimised tooth shape and adjusted angle lead to improved retaining of neps, short fibres, trash- and dust particles during the piecing process wedge-shaped tooth points reduce the possibility of fibres winding around the clothing teeth resulting in a self-cleaning effect no soldered connection but connection actuated by clamping between row of teeth and top comb blade (aluminium profile) reinforced ends of tooth row ADVANTAGES self-cleaning top comb cleaning intervals extended by up to 4 times constant values in the combing sliver nep values improved by up to 30% in the medium staple and by up to 20% in the long staple invariable %-values in comber noils more efficient performance of top comb (elimination of short fibres, neps, trash, seed coat fragments and dust improved life time due to lateral reinforcement of the teeth on the rim 01071/17.en Rights for technical modifications reserved
33 Top Comb GRAF RI-Q-TOP Comparison GRAF Ri-Q-Top patents pending Conventional top comb with round needles RANGE OF APPLICATION OF GRAF RI-Q-TOP Stapele length Type Teeth/cm Colour Short and medium staple > 60 g/m web weight Ri-Q-Top red up to 32 mm / 1 1 / 4 Long staple > 32 mm / 1 1 / 4 _< 72 g/m web weight Ri-Q-Top blue Micr. _< 4,3 The GRAF Ri-Q-Top can be applied on all Rieter combers as from model E 7/4 which are equipped with top comb blades /17.de Gutenberg Lachen Technische Änderungen vorbehalten
34 Brush to Circular Comb GRAF is in a position to supply suitable brushes to circular combs for all Rieter combers as from model E 7/4. SPECIAL FEATURES 2-part circular brush synthetic core natural bristles 01072/18.en Rights for technical modifications reserved
35
36 Metallic Clothings for OE-Combing Rollers We are the manufacturer of high quality metallic clothings in CUTTY-SHARP (CS)- as well as CUTTY-SHARP / Needle finish (CS/NF)-execution for all known types of Open-End combing rollers. To enable us to provide you with our quotation please indicate: type of machine, type of combing roller as well as the raw material processed /19.en Rights for technical modifications reserved
37
38 Subsidiaries. Establecimiento. Niederlassungen. Graf + Cie AG Bildaustrasse Rapperswil Switzerland Phone Fax info@graf-companies.com Graf Kratzen GmbH Augsburger Strasse 16 D Gersthofen Germany Phone info.de@graf-companies.com Graf Metallic of America, LLC 104, Belton Drive P.O. Box 1370 USA-Spartanburg, S.C USA Phone info.us@graf-companies.com Graf Cardservice Far East Ltd. 20/Fl. Pearl Oriental House 60 Stanley Street, Central Hong Kong Phone / 56 info@grafhk.com Graf Máquinas Têxteis Ind. e Com. Ltda. Alameda Rio Preto, no. 165 Centro Empresarial Tambore BR Barueri-SP Brazil Phone info.br@graf-companies.com Premium Swiss Quality Graf Holland B.V. Kratzen- und Maschinenfabrik Lonnekerbrugstraat 130 Postfach 2201 NL-7500 CE Enschede Netherlands Phone info.de@graf-companies.com Gomitex SA Zoning Industriel, Haut de Trême 4801 Stembert (Verviers) Belgium Phone info.be@graf-companies.com The data and illustrations in this brochure refer to the date of printing. Graf reserves the right to make any necessary changes at any time and without special notice. Graf high-performance clothings, service machines and Graf innovations are protected by patents. Version 1215 / Copyright by Graf
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