European Coil Coating Association.
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1 European Coil Coating Association 1
2 European Coil Coating Association ECCA is the Voice of the Coil Coating industry in Europe, representing more than 120 companies active in coil coating and the major suppliers to the industry. ECCA is dedicated to the promotion of the use of coil and/or sheet coated metal as the environmentally sound, the cost effective and the high quality method of finishing. Founded in 1967 Headquarters located in Brussels Association of corporate companies ( federation of national associations) 1,236 million m² and 191 kt paint (*) 83% Steel / 17% Aluminium(*) (*) 2013 ECCA statistics 2
3 MISSION Objectives Increasing the awareness of prepainted metal through targeted marketing programmes Promoting the benefits of prepainted metal through the provision of innovative solutions and with particular emphasis on environmental, cost, quality and design benefits Stimulating market, application, product and process development Setting quality performance standards and developing test methods Granting of Quality and Sustainability Labels for prepainted metal on the basis of the technical and sustainability requirements defined in the ECCA Premium Label manual and based on independent third party control Creating an industry network and forum for the development and exchange of ideas Representation of the Industry in its contacts with Public Officials, Public Authorities, other Trade Associations and Professional Bodies. 3
4 Why join ECCA? To gain exposure to the major players of the coil coating industry and networking opportunities with a wide variety of industry experts To have access to the latest technical developments and benefit from them To gain a benchmark with major players in order to improve your own operations 4
5 Why join ECCA? To get regular updates on European legislation and major issues faced by the sector To participate in working groups, shape the work of the Association and gain a competitive advantage 5
6 ECCA membership Coil Coaters Other suppliers (*) Extraordinary (**) Paint suppliers Stockists European Non-European (*) Pretreatment, Resins, Pigments, Equipment (**) Research Institutes, other associations 6
7 ECCA membership 38 European Coil Coaters (Alcoa, Alucoil, ArcelorMittal, Hydro Aluminium, Novelis, Salzgitter, SSAB (Ruukki), TataSteel, ThyssenKrupp, US Steel ) 2 European Stockists European Paint Suppliers (Akzo Nobel, Axalta, Beckers, BASF, PPG, Valspar ) Other European Ordinary Members (Arkema, Bayer, Chemetall, Henkel, Solvay ) 4 European Extraordinary Members 22 Non-European members 123 7
8 ECCA Organisation President: C. Bretton, ArcelorMittal Vice-President: V. van Offeren, TataSteel Immediate Past President: J. Lang, US Steel Committees chairs Marketing: C. Bouichou, ArcelorMittal Technical: L. Jandel, BASF coatings Envt & Sust. ESC : E. Brasseur, ArcelorMittal Managing Director : Y. Barcelona Technical Manager : P. Nicolas Conferences & Website : L. Bockourt Statistics & Projects : E. Hauchard National Groups ECCA Premium certification committee
9 ECCA major activities Communication, Promotion, Education Statistics Standards and Tests methods development Environmental Benchmarking Legislation monitoring Technical projects Conferences New project: Quality & Sustainability Label 9
10 Communication, Promotion, Education 10
11 11
12 ECCA collection - magazine and website Target audiences: Architects Architecture schools Profilers & sandwich panels producers 12
13 A free resource to educate in coil coating 10 modules (9 with their own exam) Once registered: Select a course Work through the modules Complete the exams Download certificate of progress Keep coming back as a reference The ECCA academy is an interesting and exciting way to learn more about coil coating. It has been a pleasure for me to work through the exams of the ECCA academy. It gives a very good overview of the coil coating process. Christian Vree, Surface Technology Engineer Salzgitter Mannesmann Forschung GmbH 13
14 Statistics 14
15 Substrates vs. coatings since ECCA statistics 15
16 Markets for coil coated metals 16
17 Standards & test methods development 17
18 Testing prepainted metals 18
19 Quality performance standards & European test standards EN 1396:2015 Aluminium and aluminium alloys - Coil coated sheet and strip for general applications - Specifications EN 10169:2010 Continuously organic coated (coil coated) steel flat products Technical delivery conditions ECCA test methods converted into European Standards series EN
20 Environmental & Safety benchmarking 20
21 Environmental & Safety Benchmarking 2008 First ECCA Environmental Benchmarking & Safety survey 37 participating coil coating lines First ECCA Sustainability Report First benchmarking data 2010 Third ECCA Environmental Benchmarking & Safety survey 57 participating coil coating lines Second ECCA Sustainability Report 2014 Seventh ECCA Environmental & Safety Benchmarking survey Fifth ECCA Sustainability Report
22 Legislation monitoring 22
23 Legislation monitoring Regular updates on European legislation and major issues faced by the sector Some examples: Industrial Emissions Directive (ex-ippc) participation in the development of the «Surface Treatment using Organic Solvents» BREF (*) REACH SVHC s Exposure scenario (*) Best Available Techniques Reference Document 23
24 Technical projects 24
25 Technical projects some examples Technical papers: Metal Roofing for comfortable, energy-efficient housing Storage Guidelines Choosing the right prepainted metal product Prepainted metal Roofing for Low Energy buildings The basics of corrosion Colour assessment of prepainted metal - ECCA guidelines Coil coating line modelling software Alternative to (acetic) Salt Spray test Low-energy coil coating 25
26 Conferences 26
27 ECCA conferences Two conferences per year ~ 180 participants Unique forums for the exchange of ideas and information among member companies and their customers Learning about latest technical developments Ample opportunities for face-to-face networking with the representatives of the international Coil Coating Industry Next conferences Köln (DE), May 2016 Brussels (BE), or November
28 New project: ECCA Premium ECCA Quality & Sustainability Label 28
29 Why an ECCA quality & sustainability label? Increasing amount of organic coated coils entering the market are not suitable for external building applications and do not fulfill EN and national standards requirements Negative influence on the image of coil coated materials in general Pressure on prepainted suppliers to follow this product downgrading to be competitive Detrimental for the long term product durability and coil coating business
30 Quality & Sustainability Label Contents A Quality & Sustainability Label, which ensures that the processes of manufacturing are done in accordance to well-defined standards Application for the Q-Label by written statement Application for the Q-Label by independent certification Both technical and sustainability criteria Both product and manufacturer specific requirements Independent inspection and certification
31 ECCA Premium Technical and sustainability requirements Product quality Manufacturing quality Product with minimum requested performance level according to EN10169 (steel) and EN1396 (Al) Substrate type (aluminium only) Metallic coating thickness (steel only) Organic coating thickness and tolerances Colour consistency and gloss tolerances Adhesion and bendability Corrosion and UV resistance, fire reaction certificate Manufacturer adopts a duly certified quality management system (ISO9001) and a safety management system (OHSAS18001 or similar) Manufacturer is able to ensure regular quality control for the following: Substrate type (aluminium only) Metallic coating thickness (steel only) Organic coating thickness and tolerances Colour consistency and gloss tolerances Adhesion and bendability Product sustainability Manufacturing Sustainability Product does not intentionally contain any Substances of Very High Concern (SVHC) that are included in the Annex XIV of REACH Manufacturer adopts a duly certified environmental management system (ISO or EMAS) Manufacturer adopts a social responsibility policy (e.g. UN Global Compact) Manufacturer is committed to follow the European legislation and limits set for resources consumption (energy and water), VOC emissions and production of wastes
32 Join ECCA and Gain exposure to the major players of the coil coating industry and networking opportunities with a wide variety of industry experts Access to the latest technical developments and benefit from them Gain a benchmark with major players in order to improve your own operations Get regular updates on European legislation and major issues faced by the sector Participate in working groups, shape the work of the Association and gain a competitive advantage 32
33 Rue du Luxembourg B-1000 BRUXELLES Tel Fax
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