English. Ready for the future

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1 English Ready for the future

» Ready for the future a clear message that documents our innovative

Behind it stands a company with long-term objectives and a high

This message also characterizes our special approach to turning our

We do this by listening carefully, by facing complex challenges and

2 » Ready for the future a clear message that documents our innovative force. Behind it stands a company with long-term objectives and a high market potential. This message also characterizes our special approach to turning our customers requirements into effective products. We do this by listening carefully, by facing complex challenges and by intense interaction with our customers. Our customers requirements are at the center of our actions, and that is why we are always in touch with the best solutions tomorrow s innovations implemented today. «2

3 Dr. Tetsuya Okamura CEO Sumitomo (SHI) Demag Senior Vice President of Sumitomo Heavy Industries Ltd. 3

Production sites Schwaig and Wiehe Chiba

potential to shape the future The origins

still strictly adheres to the philosophy

comprised of companies from all segments

year, Sumitomo (SHI) Demag is the leading

Know-where Just as our global partnership

4 Production sites Schwaig and Wiehe Chiba Ningbo Sales representations We have the potential to shape the future The origins of all member companies of the Sumitomo group reach back as far as And true to its tradition, the corporation still strictly adheres to the philosophy of its founder, Masatomo Sumitomo ( ). Sumitomo Heavy Industries (SHI) is comprised of companies from all segments of the machine and line engineering industry. Plastics processing machinery has had a substantial impact on the corporation s growth, both in terms of quantity and quality. With more than 5,000 machines sold every year, Sumitomo (SHI) Demag is the leading manufacturer of injection moulding machines. We do not distinguish between Know-how and Know-where Just as our global partnership works across borders and our customer care covers all distances, we can pool resources and synergies across nations from a well of experience that we have collected over many years, and link them with our extensive knowledge transfer concerning key technologies from the other corporate business units. 4

5 Unique technologies and products create the groundwork for an excellent business Sumitomo Corporate Philosophy Power transmission equipment, inverters Cyclotrons for medical use Laser processing systems Semiconductors, liquid crystal and others. Construction machinery Logistics and handling equipment Forging processes and other machinery Ships Environmental protection facilities, power generation systems and plants Other material handling equipment Injection moulding machines 5

Hold on to your dreams And use your individuality.

The potential of our professional expertise makes us proud that we can advance the team with our diligence and

Our technological showpieces such as the highperformance and high-speed El-Exis machines are manufactured by

This way, each employee receives maximum responsiblity and as a result, every single employee becomes a valued

6 Hold on to your dreams And use your individuality. Sumitomo corporate philosophy» Every production day, we are committed to our high quality standards. The potential of our professional expertise makes us proud that we can advance the team with our diligence and knowledge. Our technological showpieces such as the highperformance and high-speed El-Exis machines are manufactured by modern synchronised fl ow assembly. This way, each employee receives maximum responsiblity and as a result, every single employee becomes a valued asset to the company. Driven by many years of experience and intensive development efforts, our engineers have developed numerous innovative machine concepts. Our technological interaction with our colleagues in Japan is an important asset. It is very motivating to know that our work and extensive production knowledge are major contributions to our corporate success. «6

Being one step ahead at all times means making the future

our customers keep abreast of the competition.

implement an extensive vertical range of manufacture at

This is the only way to generate innovation and develop

while presenting an unrivalled level of quality.

in-house from large cast-component processing and toggle

7 Being one step ahead at all times means making the future possible We tap into our rich well of knowledge to help our customers keep abreast of the competition. Our corporation s technological synergies allow us to implement an extensive vertical range of manufacture at our own facilities. This is the only way to generate innovation and develop technologies that meet the most exacting requirements while presenting an unrivalled level of quality. All core products are being developed and manufactured in-house from large cast-component processing and toggle clamp mechanics to complete injection units including high-performance screws, electronic controls and structural components. 7

BlueTechnolution is the future of injection moulding Our advanced,

environmentally friendly approach and our commitment to resource protection.

competitive edge in production efficiency.

also an important step into the future that will have repercussions for the

NC5 plus the intuitive command-room NC5 plus gives machine operators instant

that exacting quality requirements are being met.

product ranges are based on the same global platform.

cations and, if required, can be extended to create a production unit that

8 BlueTechnolution is the future of injection moulding Our advanced, application-oriented machine technology goes hand in hand with our environmentally friendly approach and our commitment to resource protection. We combine energy-efficient concepts with intelligent solutions and a clear competitive edge in production efficiency. Hence BlueTechnolution is not only an essential part of our corporate DNA, but also an important step into the future that will have repercussions for the entire industry. NC5 plus the intuitive command-room NC5 plus gives machine operators instant control over all machine functions, including those required for ancillary equipment. With its logical structure, the visual navigation makes handling so much easier. The system combines touchscreen and softkeys for a highly intuitive and practical operation. Intelligent control logic delivers maximum production safety, which ensures that exacting quality requirements are being met. Excellent technical solutions are the basis for individual solutions All product ranges are based on the same global platform. Thanks to this approach, our products can be adapted to suit customer specifi cations and, if required, can be extended to create a production unit that caters to industry-specifi c requirements. The hybrid and hydraulic technology that is installed in our Systec and El-Exis machine ranges is the product of many years of engineering experience gathered from our German production sites. All-electric IntElect injection moulding machines tap into the rich development and that our Japanese parent company has gathered during the development and production of more than 60,000 machines and particularly our unique direct drive concept. 8

Their highly economic operating costs make IntElect machines even more attractive.

9 Don't think of yesterday, but look bravely ahead. Sumitomo corporate philosophy IntElect Maximum precision IntElect all-electric injection moulding machines are distinguished by their excellent precision and energy efficiency. Their highly economic operating costs make IntElect machines even more attractive. The machines success is the product of Sumitomo (SHI) Demag s unparalleled expertise in the development of all-electric drives. El-Exis SP extremely fast The El-Exis SP with its extremely short cycle and minimum injection times is ideal for the production of high-end packaging applications. The machine is distinguished by its rugged design, its extremely high fi lling dynamics and its impressive speed: the 2-second sonic barrier has long been broken. Systec Servo highly versatile, Systec SP highly dynamic Systec Servo is a range of hydraulic injection moulding machines with a hybrid drive concept. These machines are highly energy-efficient and versatile. It can be adapted to suit many applications and production processes. Machines of the Systec SP range also run with hybrid drives. They were specially confi gured to deliver short cycle times and ensure a high availability. 9

10 » To be successful, you have to put your fi nger on the customer s pulse, understand their business and provide them with tailor-made solutions. A professional approach is integral, specialized and focused. «10

Consider all matters From the customer s point of view.

beginning. This process starts with a closer look at the produced parts and an assessment of the applied technology.

But that is not all: our customers benefi t from solution-oriented planning, high investment protection and the strategic generation of competitive advantages achieved

Focus on the application the beginning and the end of all solutions When our application experts develop customized line concepts, they tap into their extensive

goods. While each industry has its own requirements, they all attach equal importance to quality, economy and the efficient use of resources.

11 Consider all matters From the customer s point of view. Sumitomo corporate philosophy Experts of consultancy and conception The key to a steady increase in productivity is a solution-oriented approach right from the beginning. This process starts with a closer look at the produced parts and an assessment of the applied technology. Hand in hand with the customer, our experts will fi nd the best solution to meet all production requirements. But that is not all: our customers benefi t from solution-oriented planning, high investment protection and the strategic generation of competitive advantages achieved by a team of professionals with an extensive knowledge that goes well beyond technology. Focus on the application the beginning and the end of all solutions When our application experts develop customized line concepts, they tap into their extensive process engineering knowledge and take into account all process-related factors no matter whether they are dealing with the production of automotive parts or white goods. While each industry has its own requirements, they all attach equal importance to quality, economy and the efficient use of resources. In order to make production viable, investment costs, production output and overheads must be proportionate at all times. With one eye on the complete solution Highly efficient and economical production concepts are the product of well thought-out complete solutions. Pre- and post-production tasks are handled by Sumitomo (SHI) Demag linear robots and intelligent multi-axis robot concepts and by products developed with the help of a network of partners. Our experts make sure that everything runs smoothly. 11

BlueTechnolution with activeplus We meet our objective when our solutions achieve the highest benefi t for all aspects of your production process:

We want to lead: in technology as well as in future and environmental matters.

Hence, we constantly improve cycle times and save resources while minimizing the CO2 footprint of our production processes and of all our components and

12 BlueTechnolution with activeplus We meet our objective when our solutions achieve the highest benefi t for all aspects of your production process: injection moulding machines from Sumitomo (SHI) Demag create the ideal combination of energy and production efficiency. We want to lead: in technology as well as in future and environmental matters. This is why high performance, cost-efficiency and responsibility for the environment are important aspects of our production solutions. Hence, we constantly improve cycle times and save resources while minimizing the CO2 footprint of our production processes and of all our components and machine functions. Our intelligent activeplus modules are able to improve the energy efficiency and output rate of our entire machine range. The result shows four decisive aspects in perfect interaction: a long service life, energy efficiency, availability and production capacity. 12

Sumitomo corporate philosophy Our services

365 days a year, 24/7 Reliable spare part

concept keeps your line up to date at all

training for your personnel An investment

with numerous individual services for the

with a tried-and-tested retrofi t concept

with effective training for highly qualifi

13 Think profi t, but act fair and responsibly. Sumitomo corporate philosophy Our services your benefits: Professional support from a highly skilled team of service experts High availability of our service hotline: 365 days a year, 24/7 Reliable spare part supply thanks to high storage capacities, high fl exibility and an extensive logistics network Comprehensive retrofit concept keeps your line up to date at all times Professional training efficient training for your personnel An investment for the future We make sure that your investment in Sumitomo (SHI) Demag injection moulding machines will pay off with numerous individual services for the reliable operation and long-term value of your machine, with original spare parts that ensure high machine availability, with a tried-and-tested retrofi t concept for better sustainability and economy and with effective training for highly qualifi ed personnel. In short: we are at your service at all times, everywhere in the world, but always close to you. 13

Der Zukunft voraus Ready for the future Sumitomo Heavy Industries 1969 Complete

machine (SE range, hybrid) 1949 Extruder for cable sheathings 1963 Blown fi lm

machine for sandwich moulding 1983 Injection moulding machine for optical data

single-screw injection moulding machine (Anker) in the world Demag Plastics Group

1961 First elastomer processing on Anker screw injection moulding machines 1967

moulding machine (punched tape) 1972 First multicomponent injection moulding

hydraulics) 1975 First SPS-controlled injection moulding machine 1979 First

14 Der Zukunft voraus Ready for the future Sumitomo Heavy Industries 1969 Complete range of injection moulding machines 1990 First electric injection moulding machine (SE range, hybrid) 1949 Extruder for cable sheathings 1963 Blown fi lm extrusion lines 1967 First injection blow moulding machine 1972 Injection moulding machine for sandwich moulding 1983 Injection moulding machine for optical data carriers (CD) 1950 First injection moulding machine (Anker) 1956 First single-screw injection moulding machine (Anker) in the world Demag Plastics Group 1963 First thermoset processing on injection moulding machine with Anker screw 1961 First elastomer processing on Anker screw injection moulding machines point toggle clamp injection moulding machines 1971 First progammable injection moulding machine (punched tape) 1972 First multicomponent injection moulding machine 1973 First digitally controlled injection moulding machine (digital hydraulics) 1975 First SPS-controlled injection moulding machine 1979 First SPS-controlled 1983 Launch of p/q variable capacity pump (DFE) injection moulding machine with display monitor 1992 Ergotech modular system 14

1993 PET injection moulding system 1999 Lockable non-return valve 1998 2003

injection moulding machine 2006 SL-Screw 2005 All-electric ultra-high performance

Combination DFEE pumps with frequency-controlled activedrive 2010 Hybrid high-speed

2011 More than 100,000 injection moulding machines installed world-wide Sumitomo

resource effi ciency Systec SP new hybrid machine for packaging injection moulding

production 1996 Multi complete modular system 1998 Hybrid El-Exis S high-speed

all-electric injection moulding machine HighTorque direct drives 2005 All-electric

2010 activeadjust individual control technology 2011 activelock lockable non-return

technology 2014 activemotioncontrol axis control system New IntElect S Systec Servo

Production efficiency Tradition beats Trend We played a decisive role in shaping

pioneers of production efficiency. In 1956, our predecessor, Ankerwerk Gebr.

In 1967, we started the development of the fi rst 5-point toggle clamp: a milestone

We will stay right on course for the development of innovative technology.

production quality are the fi ve most important aspects of innovation and the key

15 1993 PET injection moulding system 1999 Lockable non-return valve All-electric injection All-electric moulding machine two-component (SE-S range) injection moulding machine 2006 SL-Screw 2005 All-electric ultra-high performance injection moulding machine 2008 All-electric large machine CL 7000, 550 t 2009 Combination DFEE pumps with frequency-controlled activedrive 2010 Hybrid high-speed injection moulding machine El-Exis SP Extension of IntElect smart range up to 450 t 2011 More than 100,000 injection moulding machines installed world-wide Sumitomo (SHI) Demag 2013 Blue Technolution system solutions for maximum production and resource effi ciency Systec SP new hybrid machine for packaging injection moulding El-Exis SP production unit breaks the sonic barrier of 2 s cycle time for screw cap production 1996 Multi complete modular system 1998 Hybrid El-Exis S high-speed injection moulding machine activeq active mould protection 2003 IntElect all-electric injection moulding machine HighTorque direct drives 2005 All-electric metering drive 2008 Merger of Sumitomo Heavy Industries and Demag Plastics Group 2010 activeadjust individual control technology 2011 activelock lockable non-return valve activeflowbalance melt front monitoring activedynamics optimized drive technology 2014 activemotioncontrol axis control system New IntElect S Systec Servo range hybrid drive concepts as standard, long-term reduction of CO 2 footprint Production efficiency Tradition beats Trend We played a decisive role in shaping injection moulding technology right from the beginning and have been one of the pioneers of production efficiency. In 1956, our predecessor, Ankerwerk Gebr. Goller of Nuremberg, built die fi rst single-screw injection moulding machine. In 1967, we started the development of the fi rst 5-point toggle clamp: a milestone on the way to more machine efficiency. We will stay right on course for the development of innovative technology. To us, production output, availability, energy efficiency, a long service life and production quality are the fi ve most important aspects of innovation and the key to the longterm success of our products. As these aspects have been inspiring and guiding our entire product development from the very start, we and our customers will always be Ready for the future. 15

www.da-kapo.de Sumitomo (SHI) Demag Plastics Machinery GmbH info-dpde@dpg.com www.sumitomo-shi-demag.

16 Sumitomo (SHI) Demag Plastics Machinery GmbH All data and information provided in this brochure has been compiled and checked with due care and diligence. We believe the contents of this brochure to be accurate, but cannot guarantee its accuracy. The description in this brochure may differ from the machine s actual condition upon delivery.

English. Der Zukunft voraus Ready for the future

English. Der Zukunft voraus Ready for the future English Der Zukunft voraus Ready for the future 2 You should not wish to foresee the future, but make it possible. 3 Ready for the future Ready for the future a clear message, with which we document our