KKS Circular Sawing Machines

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1 If Steel is Your Deal! KKS Circular Sawing 1

2 The complete KALTENBACH program for metal processing 2

3 3

4 The Economical One Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 E, KKS 450 E Semi-Automatic Mitre Circular Saw Here you don t have to calculate further with a sharp pencil we have already done that. The KKS 400/450 E offers an economical solution for single cuts and small series. As a semi-automatic mitre cut circular saw machine, it is suitable for almost all types of steel profiles and solid materials. It is of extremely robust design and easy to use. This is a machine for all industries: from lock manufacture to elevator construction. Advantages at a glance saw blade: Ø 400/450 mm Mitre cuts +/- 90 Degrees Clamping, sawing, reverse motion, opening at the touch of a button Suitable for single cuts and processing small batches Push-button adjustment of the cutting height User-friendly electronic control directly on the machine Good accessibility for saw-blade changes and maintenance work Space saving installation 6

5 KKS 400 E KKS 450 E Plateprocessing Centers Coping/Welding Robots Circular Sawing Drilling Band Sawing Punch-/Shear Shotblast Painting Service Automation Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Rotary Table for Mitre Cuts Easy, manual adjustment Pivoting range 180 Workpiece Stop on Both Sides of Saw Blade Stable contact surface for precise cuts Adjustable forwards and backwards Technical Data KKS 400 E KKS 450 E Sawblade Ø mm Drive performance kw 1,8/2,7 1.8/2.7 Cutting speed m/min 10/20 13/26 15/30 11/22 13/26 15/30 Machine dimension (L X W X H) mm x 900 x x x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm Working range Square mm Working range Flatmaterial mm 305 x x 40 Working range Roundmaterial mm Working range min. mm 10 x x 10 Mitre range Tools HSS-Tools HSS-Tools 7

6 The Classical One Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 H, KKS 450 H Semi-Automatic Mitre Circular Saw The KKS 400 H and 450 H are the classical steel circular saws. With the increased capacity of the hydraulic unit and long stroke clamping device, it is universally usable for mitre cuts. The modern, ergonomic control allows for intelligent operation. Advantages at a glance saw blade: Ø 400/450 mm Mitre cuts +/- 90 Degrees High output capacity of the hydraulic unit Hydraulic long-stroke clamping cylinder Modern operation via control panel with plain-text display Clamping, sawing, reverse motion, opening at the touch of a button Suitable for single cuts and processing small batches Push-button adjustment of the cutting height Good accessibility for saw-blade changes and maintenance work Space saving installation 8

7 KKS 400 H KKS 450 H Circular Sawing Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Punch-/Shear Shotblast Clamping Arm with Hydraulic Long Stroke Clamping Cylinders Large scale pressure piece for secure clamping on both sides of the saw blade Hand crank for pre-adjustment Flexible in material measurement, especially within wide limits Rotary Table for Mitre Cuts Easy, manual adjustment Pivoting range 180 Optional NC controlled mitre angle setting Technical Data KKS 400 H KKS 450 H Sawblade Ø mm Drive performance kw 1,8/2,7 (optinal: 4.0/5.5) 1.8/2.7 (optinal: 4.0/5.5) Cutting speed m/min 10/20 13/26 15/30 (opt: 30/60; 7-43; 15-75) 11/22 13/26 15/30 (opt.: 30/60; 7-43; 15-75) Machine dimension (L X W X H) mm x 900 x x x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm Working range Square mm Working range Flatmaterial mm 305 x x 40 Working range Roundmaterial mm Working range min. mm 10 x x 10 Mitre range Tools HSS-Tools HSS-Tools 9 Painting Service Automation

8 The Specialist Applications: exhaust pipes, silencer and hydroforming, etc. KKS 450 R Semi-Automatic Mitre Circular Saw Inlay work is its speciality. The heavy KKS 450 R is a champion in sawing of profiles and curved pipes to perfection. It is the ideal machine for processing of exhaust pipes and silencers. Advantages at a glance standard saw blade: Ø 450 mm Circular saw especially for inlay work Heavy-duty clamping device set onto the saw table with hydraulic longstroke clamping cylinder Free saw table for the placement of customer-specific workpiece holding devices Hydraulic saw-blade feed, infinitely variable Modern operation via control panel with clear-text display 10

9 KKS 450 R Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Circular Sawing Punch-/Shear Shotblast Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Open Saw Table Room for workpiece jigs Large space between the mounting plate for clamping devices and the saw table Drilling holes in saw table possible Dynamic Feed Regulator (Optional) For thin-walled tubes, pipes and profiles Infinitely-variable adjustment on the control panel Feed movement according to the principle: Normal/fast/normal Technical Data KKS 450 R Sawblade Ø mm 450 Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5) Cutting speed m/min 15/30 (optional: 30/60; 7-43; 15-75) Machine dimension (L X W X H) mm x 900 x Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 140 Working range Square mm 130 Working range Roundmaterial mm 140 Tools HSS-Tools 11 Painting Service Automation

10 The Universal One Applications: locksmith s shop, metal construction, bus and truck, trailers, elevators, stairs manufacturer, agriculture, etc. KKS 400 NA Fully-Automatic Universal Circular Saw Multi-fighters can do (almost) everything and that too very well. The KKS 400 NA handles the automatic processing of flats, angles and bulk material as well as pipes and special profiles. Multiple drive options and a number of magazines for input material storage makes this machine into a genuine all-rounder. The powerful hydraulic system provides a special quick saw blade return. Advantages at a glance standard saw blade: Ø 400 mm Mitre cuts +/- 90 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Simple operation and programming via NC control 12

11 KKS 400 NA Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Circular Sawing Punch-/Shear Shotblast Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Material Feed Efficient processing of medium and large batches Minimal end-piece lengths due to optimized gripper contour Multiple-stroke for cutting lengths up to mm CNC Control with Operator Panel Storing of programs with different sawing tasks Bar/quantity-oriented mode of operation Technical Data KKS 400 NA Sawblade Ø mm 400 Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5) Cutting speed m/min 13/26; 10/20; 15/30 (optional: 30/60; 7-43; 15-75) Single stroke length mm Multiple stroke length mm Machine dimension (L X W X H) mm 3.140x1.950x1.805 Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 130 Working range Square mm 120 Working range Flatmaterial mm 305x20 Working range Roundmaterial mm 130 Mitre range Tools HSS-Tools 13 Painting Service Automation

12 The Automatic One Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 451 NA Fully-Automatic Universal Circular Saw The KKS 451 NA can be always kept running. This automatic mitre circular saw for profile and solid material automatically takes care of the tasks. Servo motor and ball screw ensure a high precision material feed. The optional CNC controlled rotary table exactly positions the angle and provides a two meter stroke length in one step. Cutting speed and feed are automatically optimised. Advantages at a glance standard saw blade: Ø 450 mm Mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Simple operation and programming via touch screen 14

13 KKS 451 NA Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Circular Sawing Punch-/Shear Shotblast Optimum Feed Rate and Cutting Speed (optional) Automatic calculation of the feed rate and cutting speed based on the DIN number or material category (option) Feed motion via hydraulic cylinder Material Feed Minimal end-piece lengths due special gripper design Multiple-stroke for cutting lengths up to 9,999 mm High-precision positioning via servomotor and ballscrew spindle CNC-Controlled Cutting-Angle Setting (optional) Automatic mitring (optional) Automatic, program-controlled processing of cutting sequences Technical Data KKS 451 NA Sawblade Ø mm 450 Drive performance kw 1.8/2.7 (optional: 4.0 / 5.5.) Cutting speed m/min 10/20, 13/26, 15/30 (optional: 7-43; 15-75) Single stroke length mm Multiple stroke length mm Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 150 Working range Square mm 140x140 Working range Flatmaterial mm 240x80 Working range Roundmaterial mm 150 Working range min. mm 12 Mitre range 30/90/30 Tools HSS-Tools 15 Painting Service Automation

14 The Fully automatic One Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 401 NA Fully-Automatic Universal Circular Saw The KKS 401 NA combines performance and economy with considerable ease of operation. Its high level of automation and wide range of application makes it a universal tool for many sawing jobs. It handles flat, angular and square sections and also bulk material as well as tubes and special profiles. With its fully automatic sorting of cut pieces, it can be connected to automated storage systems. Advantages at a glance standard saw blade: Ø 450 mm Mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Optimum swarf flow through the KALTENBACH cut from below principle High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths due to special gripper design Automatic cut-off sorting Simple operation and programming via touch screen 16

15 KKS 401 NA Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Circular Sawing Punch-/Shear Shotblast Heavy Duty Saw Drive Robust, powerful drive with hardened and ground helical gears Smooth operation Optimum Feed Rate and Cutting Speed Automatic calculation of the feed rate and cutting speed based on the DIN number or material category Feed motion via hydraulic cylinder CNC-Controlled Cutting-Angle Setting (optional) Automatic mitring (optional) Automatic, program-controlled processing of cutting sequences Technical Data KKS 401 NA Sawblade Ø mm 450 Drive performance kw 4,0 resp. 5,5 Cutting speed m/min 7-43, resp Single stroke length mm Multiple stroke length mm Feedrate mm/min Rapid advance/ return movement mm/min Machine Weight kg Working range mm 150 working range Profile mm 140x140 Working range Square mm 140 Working range Flatmaterial mm 240x80 Working range Roundmaterial mm 150 Mitre range Tools HSS-Tools 17 Painting Service Automation

16 The Intelligent One Applications: locksmith s shop, metal construction, automotive sector, elevators, wagon manufacturer, cranes, furniture industry, etc. KKS 463 NA Fully-Automatic Universal Circular Saw By virtue of its intelligent control, the KKS 463 NA is the fastest universal circular saw for metal processing. Because of its record speed, there is optimal co-ordination of all components for the maximum throughput - without compromising on quality. The saw tops the mitre cut range of +30 to -30 degrees, and its positioning speed reaches up to 60 meters per minute. Advantages at a glance standard saw blade: Ø 460 mm Automatic mitre cuts +/- 60 Degrees Automatic processing of flat, angle and solid materials, tubes and special profiles Multiple front and back cuts (optional) High cutting quality through workpiece clamping on both sides of the saw blade and infinitely variable adjustment of the saw-blade feed, as well as contactless saw blade return stroke Short cutting and cycle times through electronic cutting-height adjustment and rapid reverse motion of the saw blade Minimal end-piece lengths through special gripper design and measuring cut-off gripper Automatic cut-off sorting Simple operation and programming via touch screen 18

17 KKS 463 NA Plateprocessing Centers Coping/Welding Robots Drilling Band Sawing Circular Sawing Punch-/Shear Shotblast Clamping Arm with Swiveling Hydraulic Long-Stroke Clamping Cylinder Infeed and outfeed sides individually controllable Clamping-pressure reduction through reduction valve Automatic Cut-Off Sorting Measuring cut-off gripper as additional clamp while cutting Automatic sorting of front cuts, end pieces and finished pieces Multiple Cuts on Front and Back Sides of the Bar (Optional) Up to three cuts possible on front and back sides of the bar (rectangular profile) Push-off brush for removal of gusset Technical Data KKS 463 NA Sawblade Ø mm 460 Drive performance kw 5,2 resp. 9,5 Cutting speed m/min 7-60 resp Single stroke length mm Multiple stroke length mm Feedrate mm/min (otional: ) Rapid advance/ return movement mm/min Machine Weight kg Working range mm 153 working range Profile mm 140x140 Working range Square mm 140 Working range Flatmaterial mm 250x75 Working range Roundmaterial mm 153 Mitre range Tools HSS-Tools 19 Painting Service Automation

18 Keep it Flowing! Feeding, measuring and sorting Intelligent flow of material on the infeed and outfeed side for universal saw machines Efficient production flow thanks to intelligent systems for the infeed and outfeed side. The modular KALTENBACH concept facilitates optimum material throughput in any production environment. FM 1 flat magazine Flat magazine for pre-storage of round and rectangular material in addition to profiles High flexibility through fully-automatic infeed of a variety of materials Advantages at a glance Intelligent material pre-storage and sorting devices Infeed and outfeed roller conveyors are available in different lengths. Manual, automatic or NC-controlled designs are available The modular KALTENBACH concept also facilitates retrofitting at a later point in time VM Bundle Magazine For pre-storage of identical round or rectangular materials High throughput through fully-automatic infeed of individual material bars Available in left and right-hand models 70

19 Length Measuring Device Individual automation degrees Intuitive operation Measuring device extendable in units of 1000 or 2000 mm Available in left and right-hand models Circular Sawing Band Sawing Tilting Table with Distribution Device For removal of front cuts, end pieces and cut lengths to freely-selectable positions Shotblast Punch-/Shear Drilling Tilt Roller Conveyor For removal and distribution of short and long pieces as well as for sorting out front cuts and end pieces Coping/Welding Robots Plateprocessing Centers Pendulum Roller Conveyor For pre-storage of two material bars Fully-automatic infeed and return of a bar Integration into fully-automatic storage systems possible Painting Systsems LM 1 Loading Magazine Inclined magazine for pre-storage of identical round or rectangular materials High throughput through fully-automatic infeed of identical materials Available in left and right-hand models 71 Service Automation

20 The Originals From practical experience to be put to practical use! A Service Network that is there for You Right from the Start! KALTENBACH sets new standards in the area of customer service: Remote maintenance of all equipment ensures the fastest possible repair in case of malfunction, and therefore the highest possible equipment availability. Our specialists can be reached via a service hotline that offers professional support worldwide. A dense network of national and international service partners in over 40 countries ensures the presence at short notice of a skilled expert when needed. Our parts service ensures that users can get the spare parts they need for their machines even after many years. Originale die passen! Advantages at a glance Over 150 service technicians are available at more than 40 locations worldwide 1st level support through the local service organization 2nd level support through the specialists at the service helpdesk INITIAL ASSEMBLY: Consulting, Project planning, Organization, On-schedule, professional assembly/initial operation, Training Breakdown prevention through maintenance contracts (preventative maintenance) Worldwide express delivery of necessary replacement parts and tools Service Find your local Service Partner: 74

21 Original Spare Parts for KALTENBACH/Gietart Shotblasters To ensure a smooth production process a shotblaster should be maintained regularly. We would be pleased to help you with this! We can offer you the complete package, directly from the Circular Sawing Band Sawing manufacturer: original spare parts service maintenance repair assembly consultancy Drilling Spareparts for Shotblast spareparts@ kaltenbach-sps.nl Shotblast Coping/Welding Robots Plateprocessing Centers Original KALTENBACH-Tools: Assemble and produce Punch-/Shear Tools for Drilling Saw Blades Saw Bands Painting Systsems Tools Additives and Coolant All Information on our Homepage spareparts@ kaltenbach.de Order here 75 Service Automation

22 Transport Band Sawing and Circular Sawing Drilling Measuring Robotic Coping Painting System Plate Processing Centers Shotblast system Robot Welding System Punching/Shearing Kaltenbach GmbH + Co. KG PP.O. Box D Lörrach, Germany Blasiring 4 D Lörrach, Germany Phone: +49 (0) 7621 / Fax: +49 (0) 7621 / info@kaltenbach.de

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