Killelea Traacsa ASN Industrial

Transcription

1 2014 STEEL FABRICATORS REVIEW 1 A peddinghaus publication for fabricators making today s skyline possible Killelea Traacsa ASN Industrial Experience and Education - A Winning Formula Page 5 Fabrication by the Numbers Page 8 The Answer is Automated Page 12 MACH Exhibition - Birmingham, UK Page 4 FABTECH Mexico Exhibition - Mexico City, Mexico Page 7 Nobody Does the NASCC like Peddinghaus - Nobody! Page 11 Motorcycle Fab Shop Tour 2014: Networking in New Zealand Page 14 Part Marking for Plate Page 16 Getting to Know: Paul Muraski, Midwestern USA Regional Manager Page 18 VOLUME

2 2 STEEL FABRICATORS REVIEW VOLUME 46 from the editor Lyle Menke And the Survey Says In a recent issue of the SFR, I described the functions of my position as Chief Spiritual Officer of Peddinghaus Corporation. I was overwhelmed by the positive response from our readers via and in person. Many fabricators approached me at the recent NASCC Conference in Toronto as well as the FabTrol User s Meeting in Eugene, OR to comment on the level of commitment that Peddinghaus maintains to our customers, our industry, and our employees. One of the main functions of the Chief Spiritual Officer is to contact every customer to conduct a survey upon completion of the system installation. We ask our customers to grade us on every aspect of the purchase from the technical preinstallation package to the final training. The customer feedback is vital to Peddinghaus! We constantly seek to improve our systems and methods. Talking to fabricators before, during, and after the installation is fundamental it is in the Peddinghaus DNA was a great year to build machines and so is 2014 Every so often we receive an interesting phone call from a customer asking for assistance in supplying some parts for an old machine well, how about a 1953 Peddinghaus 210/16 mechanical ironworker? A customer, based in Califon, NJ inquired about that part that makes it punch for his old Peddinghaus machine. Our Parts team sent a parts manual of this vintage machine to them, and within 24 hours, the parts were identified. Oh yes, the 7 parts needed to rebuild the spotter handle assembly were all in stock and shipped the same day. A lot of manufacturers like to talk about parts and service being readily available. The proof is in the pudding, as the saying goes. Need parts? Got Peddinghaus? 1953 was a very good year Fabricators Say Market s UP! As noted, it was wonderful to see so many of our wonderful fabricator customers at all the recent industry events. These ranged from the NASCC Conference in Toronto, to the MACH show in the UK, and Spring partner meetings with FabTrol & Tekla. We always enjoy our visits! As always, the topic moves to How s Business? The positive news is that the market for structural steel fabrication, manufacturing, and heavy plate fabrication all point UP! Fabricator customers are reporting increased project activity and extended production backlogs. The industry is energized and moving forward! First 12,000 Ton Project? No problem with Peddinghaus Traacsa knows what it takes to get the job done. They have been running Peddinghaus equipment since 2006, and recently invested for increased capacity in The result? Taking on a challenge of a 12,000 ton project with full confidence and anticipation, Traacsa completed this large project in record time with little issues. Confidence in their Peddinghaus equipment paid dividends when they made the quantum leap to a project of this size. Check out the article on page 8. Come to Bradley We LOVE Visitors You always hear from Anton and me to please visit Peddinghaus in Bradley. You know how proud we are of our people, our products, and our facilities, and we love to share it with you. Here s a sample from a visitor to Peddinghaus this past week: Lyle, I want to mention to you personally that I have toured hundreds of companies over the past 26 years. Something that really struck me about Peddinghaus was how everyone that we met throughout our visit was glowing. It was evident that your organization is working, people are happy and that the employees are proud of Peddinghaus. I have never seen or felt this while visiting a business in the past. Your people are Amazing! Continued on page 4

3 2014 STEEL FABRICATORS REVIEW 3 from the CEO I can t believe that as I m writing this article for the Steel Fab Review, it is snowing outside. Even for me, a German kid who grew up used to the long winters, this one was way too extreme. THANK YOU Winter 2014 brought weather that left roads snow packed and hazardous for almost two months, but our employees never failed to show up ready to work. The accumulation of snow in the Chicago/Bradley area set records this year. I have to tell you, there was one day in particular that I almost closed operation for the first time. On January 5th and 6th we were hit with over a foot of snow, record low temperatures, and blistering winds. That Monday, I swerved and plowed my way to work at 6 o clock in the morning. When I made it to the company, I was so impressed to find all the sidewalks, entrances, and parking lots had been cleared and Peddinghaus was ready to go! I m so proud to say that Peddinghaus has some of the most dedicated employees. They never let the inclement weather affect their ability to meet our customer expectations for service support or parts shipments. Anton Peddinghaus NASCC 2014 Toronto As always, the annual NASCC show was a big success!! I was amazed at how many people made it to Toronto from all corners of the United States. I hope you all agree that the City of Toronto, even when cold, was a beautiful sight. The AISC organization, like always, did a wonderful job running the seminars and letting all of us manufacturers, software firms, fastener companies, and similar suppliers show off our products. Of course, our newly introduced MultMaster for the Advantage 2 and the HSFDB-C with beveling capabilities were both a huge success. If you missed the show, feel free to look up the technology on our wonderful website: NETWORKING EVENT It turns out that I m not as strong-willed as I once thought I was. Since our traditional Wednesday night event was moved to Thursday this year, I thought it was a good year to take a break from our great networking events. But, I changed my mind on Monday, and decided it was important to take the opportunity to again spend time with our friends and industry partners. Oh yeah, the event would be on Thursday. Here, I would love to mention Lyle Menke and Nick Hajewski who did a wonderful job saving the day. In three days time, those gentlemen organized an event for 200 of our closest customers. We were privileged to have the opportunity to enjoy Lou Holtz and his down to earth advice on life. His show was followed by a delicious dinner. The evening concluded with a unique routine by the Topp Twins. These two ladies are Christchurch s best comediennes; and now, we all know why! Keep your eyes peeled for the announcement of our 2015 NASCC Party. It will resume its place on Wednesday night next year in the Music City - Nashville, TN! I can promise no ifs, ands, or buts about it! It will be a great evening for all. Our fiscal year ended March 31, and I would like to thank our employees, customers, and our business partners for another wonderful year. We know that we are not always perfect, but we strive daily to always do our very best. There are many options out there and I would like to thank you for choosing Peddinghaus.

4 4 STEEL FABRICATORS REVIEW VOLUME 46 Lyle Menke Continued from page 2 When you buy equipment you buy the Depth of that Company Purchasing equipment for your company is a huge decision not to be taken lightly. Learn what it truly means to be a Peddinghaus business partner. You are not just buying a machine, you are buying the skills, dedication and commitment of every professional at Peddinghaus. You need to learn about the depth of an organization. It is much more than a slick salesman with a power point. It is machinists, QC personnel, Engineers you get the picture. Come to Bradley and experience what a real business partner can do for you. We love to have guests - we would love to have you. PeddiWriter Prevails at MACH 2014 Peddinghaus demonstrated Innovation in Action in the Uk. The MACH Exhibition, held April 7th- 11th in Birmingham, United Kingdom, housed over 6,000 tons of steel machinery representing the latest manufacturing technologies. Peddinghaus continued to live up to their reputation for innovation with the PeddiWriter. Using modern technology for automated measurement and layout marking, the PeddiWriter eliminates the need for manual layout of structural sections. This machine makes quick work of weld locations, part designations, and copes. Peddinghaus displayed their industry first to over 20,000 attendees with live demonstrations of the PeddiWriter in Hall 4 Booth #4430 at the National Exhibition Center (NEC). Showcasing speed and strength, this machine allows fabricators to layout faster and more effectively with a dual plasma torch system. Both Hypertherm ArcWriting torches maintain independent X, Y, and Z motions allowing unique characters and layout marks applied simultaneously to two surfaces. The PeddiWriter was developed to reduce labor costs and increase customers profitability. By completing the work of 6-8 manual layout workers with one operator, this machine increases labor savings. Customers using the PeddiWriter have reported layout marking of as many as 153 profiles in a single 10 hour shift and averaging profiles when applying complex layout marks to sections. The PeddiWriter provides fabricators with lower rework The team from Peddinghaus UK - L to R - Roy Dodd (managing director), Marija Spaic (applications engineer), Ian Walker (sales manager), Amie Norton (administrative assistant), David Cowdrill (Field Service Engineer), Gemma Home-Roberts (general manager) and Roland Jones (sales manager) costs due to CNC accuracy and seamless transfer of design information into the machine. Attendees at MACH 2014 also witnessed the advancements of Raptor, the 3D software platform from Peddinghaus. With new modules such as the DSTV+ Import and Export module and the DSTV Export module, faster programming and streamlined production is only a click away. Designed with customers needs in mind, Raptor empowers fabricators throughout the machine tool programming process. With local offices in Telford, Peddinghaus Corporation, UK Ltd provides parts, service, and sales assistance to customers in the UK. Customer service is available from highly trained technicians who are within driving distance to UK clientele. By providing local spare parts inventory and an unmatched 24 hour/day technical support center, customers throughout the region have the tools needed for fabrication success. Thank-you to the MTA, industry friends, and all attendees who visited the Peddinghaus booth and made the MACH exhibition a success. We ll see you in again in 2016!

5 2014 STEEL FABRICATORS REVIEW 5 James Killelea & Co. Ltd. - Crawshawbooth, UK Experience and Education- A Winning Formula Located in Crawshawbooth in the county of Lancashire, United Kingdom, James Killelea & Co. Ltd. is a renowned fabricator, recognized for a rich history within the structural steel industry. For nearly 40 years Killelea has provided an array of structural steel work solutions throughout the United Kingdom. Founded by Mr. James Killelea and his son Bob in 1969, the firm remains managed by brothers Bob and Pat Killelea. L to R: Brothers Pat and Bob Killelea. Having skillfully navigated the turbulent marketplace of the recent downturn, James Killelea & Co. Ltd. has emerged from the great recession with zeal. During the economic downturn, the UK was devastated by rising oil prices and the global credit crisis. Many fabricators struggled to survive, but Killelea s business tact and longstanding philosophies have ensured a bright future for the firm. Today business is solid for the company with many sizeable commercial projects surfacing. In other words, steel construction throughout the United Kingdom is on the upswing and progressive companies such as Killelea are capturing every possible opportunity. Currently operating 12 hour shifts, 5 days each week, Killelea is capable of fabricating upwards of 300 tons per week. From schools to stadiums, Killelea offers turnkey operations - design, detail, fabrication, supply, and erection. Automation - One of Killelea s Many Secrets to Success. Killelea s facility illustrates what it means to fabricate large tonnages in a small space. Killelea s modest building in Crawshawbooth houses 2 plate machines, an angle line, 2 drill lines, an automatic coping machine, and CNC controlled structural band saw from Peddinghaus. The modularity of each line has allowed Killelea to expand over time while simultaneously keeping to their tight footprint. Continued on page 6 Angle and flat bar are processed with ease using Killelea s AFPS-643 Anglemaster.

6 6 STEEL FABRICATORS REVIEW VOLUME 46 James Killelea & Co. Ltd. Continued from page 5 Although their first machines weren t from Peddinghaus, their initial Peddinghaus investment taught them what it was like to be a part of the Peddinghaus family of fabricators. Since then they have continually returned to Peddinghaus for their automation needs. Our first Peddinghaus machine was an FDB-600 in It was the first machine of its kind for small detail parts and we just couldn t believe what the machine was capable of for its time. Over the 19 years we have had the machine it took every bit of punishment we Killelea s latest investment, the HSFDB-2500/B, is capable of put it through and it still operates processing plate with scrap rates as low as 5% using edge every day in our shop. stated Bob start technology. Killelea, managing director of the firm. Bob elaborates on why he chooses Peddinghaus over the competition time and time again, The Peddinghaus machines can take the punishment we put it through. We punish our machines. We run them to the nth degree and they don t stop. We have had other types of machines from other providers, and they just can t take the punishment. Strength and Speed - Peddinghaus Continues to Offer This Powerful Combination Not ones to rest on their laurels, Killelea learned long ago that technology was a critical component to their success. This means gradually upgrading and improving production over time to meet current standards for efficiency. Peddinghaus has continued to offer technology that has pushed automated production to the next level at Killelea. The production of small detailed components at Killelea has recently received a facelift as their FDB-600 and FDB-1500 were being tasked with higher volume and heavier plate part production. With projects creating the need to process thicker plate with larger hole sizes, the previous FDB-1500 struggled. By upgrading to an all new HSFDB-2500/B plate processor with an 8 station tool changer and powerful 36 kw / 48 HP spindle, Killelea can produce bigger parts than ever before with confidence that deadlines will not be an issue. When it comes to processing structural sections, Killelea re-arranged their facility to replace their existing BDL-1250/9B with an all new BDL-1250/9D carbide drilling line. Bob elaborates that this was due to the need for faster production, These days I get bored watching my old drilling machine versus my new carbide drilling machine. The BDL-1250/9D has tripled production at Killelea.

7 2014 STEEL FABRICATORS REVIEW 7 They are as different as chalk and cheese. I would have to say that the new drilling machine has absolutely tripled my capacity. These latest advancements in technology allow Killelea to take on more work, and successfully compete in the UK s aggressive steel fabrication marketplace. Experience Says Always Look Ahead There is no secret to success, just common sense. Always invest, always improve, always re-evaluate and always be practical. The team at Killelea is an excellent example of what experience means to a fabricator working in today s global marketplace. It s the experience to know how to navigate production bottlenecks, and enhance technology. Beyond just technology, it s the ability to identify quality business partners. Together, Killelea and Peddinghaus will continue to form a strong partnership for years to come. A single pass process - the HSFDB-2500 uses rollerfeed measurement. This means plate can be staged one after another for continuous production. FABTECH Mexico: Peddinghaus Presence in Mexico City Affirms Latin American Relations Peddinghaus Corporation is proud to remain a global leader in structural steel fabrication and remains committed to providing fabricators the most current innovations in the industry. With a convenient location in Monterrey, Mexico, Peddinghaus ensures quality sales and support with dedicated technicians to the region for an exceptional customer service experience. To connect with current partners and expand upon new international relationships, May 6th-8th, Peddinghaus empowered fabricators at FABTECH Mexico. With more than 550 international exhibitors spanning across the 100,000 square feet of floor space, Peddinghaus proudly exhibited to over 12,000 local attendees. At the Centro Banamex in Mexico City, visitors to the Peddinghaus booth were greeted by a team of technology experts and friendly staff. Understanding each firm s individual fabricating needs remains a Peddinghaus priority. Visitors were able to experience how Peddinghaus could transform the way that they fabricate. Live from booth #2334, demonstrations of the HSFDB-B plate processor were a crowd pleaser. Attendees witnessed innovative technology that eliminates the footprint and dangers of a burn table. The HSFDB-B utilizes high speed carbide tooling and an 8 station tool changer allowing for the ultimate plate processing efficiency. With capabilities for drilling, plasma cutting, oxy-fuel cutting, scribing, countersinking, milling, and tapping utilizing Roller Feed technology, this machine streamlines processes and increases productivity. FABTECH Mexico was a showcase for Peddinghaus to support local fabricators and their commitment to Mexico and Central America. In addition to innovative industry designs and user friendly software, Peddinghaus provides the tools for fabricating success with an unmatched 24-hour technical support. For more information about Peddinghaus Latin America, contact: Jose Cavazos, International Sales Manager - jose-cavazos@peddinghaus.com

8 8 STEEL FABRICATORS REVIEW VOLUME 46 Traacsa - Mexico City, Mexico Fabrication by the Numbers What is structural fabrication? It is an artform, it is an important part of our global infrastructure and most of all it is a marketplace - filled with businesses all vying for their piece of the action. Many enter the marketplace as second or third generation family businesses; others enter it due to a long standing history and experience within the industry; but for a select few it is a well calculated business decision. Getting into the steel business is tough if it s not already in your blood. Using sharp business intuition and a skill for crunching the numbers, Eduardo Haas and the team at Traacsa are writing their own story of success within the steel fabrication industry. L to R: Miguel Valdes and Eduardo Haas of Traacsa A Top Down Approach to Structural Steel Eduardo Haas, Managing Director of Traacsa, started his career as a business administrator. Proud owner of a CFA (Chartered Financial Analyst) certification, Eduardo traded his career as a financier for industrial manufacturing when he began a dealership selling an assortment of industrial roofing products. 28 years later, Traacsa - a premier structural steel fabricator near Mexico City, Mexico was born. Just as many miscellaneous fabricators or ornamental metal fabricators have evolved into structural steel fabricators, the scenario is similar at Traacsa. Patrons of Eduardo s roofing products would ask if he could perform structural steel work for them. After years of turning these potential structural steel patrons away, Eduardo decided to take an all new look at the structural steel industry. This new business unit allowed Traacsa to offer a more comprehensive package for the customers. By providing both roofing and structural steel products; customers received more value from their trusted business partner. Traacsa started small - performing structural steel modifications on site. In 1995 the firm invested in 100,000 square meters (approximately 3.2 million square feet) of property in order to expand the business. Simultaneously, they turned portions of this land that they were not using into an industrial park to generate additional sources of cash flow for the business. With both the roofing company and real estate firm generating revenues, it was time for the structural steel unit to do its part.

9 2014 STEEL FABRICATORS REVIEW 9 Structural Steel - A Place to Grow Eduardo had stated, the structural steel sector of our business has had plenty of room to grow. From our initial projects which were quite small to the large projects we are capable of doing today. We are now doing bridges, malls, high rises, and more. We recently executed a job that was a 12,000 ton shopping mall in just 6 months. This is due to our Peddinghaus machinery. Eduardo s CFA background helps him assess the numbers behind a project. It s about creating revenue; and the only way to do this is to reduce costs. Traacsa s first investment in automation came from a European manufacturer. After a bad experience accessing parts and service, Eduardo and his team searched for an alternative. After speaking with industry experts from throughout the world, it became evident that Peddinghaus was a provider that not only offered technology, but also back up and support. Having invested in Peddinghaus machinery initially in 2006, Eduardo has experienced the value of a Peddinghaus partnership, Peddinghaus office in Monterrey is a great help when it comes to service and support. Having local technicians and assistance is very important when it comes to selecting machinery. Beyond service support, spare part availability is very important. When Traacsa was looking at their future, it became obvious that new technology was needed to tackle bigger bids. Having been satisfied with their existing Peddinghaus machinery, Eduardo consulted his trusted advisors at Peddinghaus Latin America. Stepping into Bigger Shoes - Traacsa Now Competes on a Whole New Level By investing in the latest drilling technology, Traacsa has increased production to tons of heavy structural steel in a single week. With this Traacsa processed this 12,000 ton shopping center using Peddinghaus machinery in 6 months. Continued on page 10 The ornamental exterior of this Liverpool shopping complex is yet another fantastic project by Traacsa.

10 10 STEEL FABRICATORS REVIEW VOLUME 46 Traacsa - Mexico City, Mexico Continued from page 9 new equipment, Traacsa has bid on bigger jobs, and successfully completed projects in excess of 12,000 tons in as little as 6 months. The speed of our new drill line compared to our original one is 2 to 1. The majority of our structural steel is processed on this machine now. While we currently run 2.5 shifts for a big mall project we have taken on we are producing over 2,000 tons a month. The most we have processed was 2,400 tons in a single month. We could have not done this without our Peddinghaus machinery. Using their latest machinery, Traacsa is quickly making a name for themselves within the Mexican steel fabrication community. Their keen insight for cost reduction and productivity are what will keep them on the leading edge of fabrication for many years to come. Build Better with BIM > Bring your project information together, in one place, in a 3D context with Tekla s BIM solutions. The software uniquely enables streamlined communication and decision making throughout all phases of the construction process from design, detailing, construction and project handover. See how you can use Tekla to: > Speed up modeling & drawing production > Ensure site fit-up and reduce drawing errors & RFIs > Generate drawings, reports and fabrication data (CNC) Tekla BIM (Building Information Modeling) software solutions provide a data-rich 3D environment that can be shared by contractors, structural engineers, steel detailers and fabricators, and concrete detailers and manufacturers. Choose Tekla for the highest level of detail, accuracy, constructability and integration in project management and delivery. Visit our website to learn more and request a demo. >

11 2014 STEEL FABRICATORS REVIEW 11 Continuing the Quest for Excellence at the NASCC Peddinghaus promotes automated advancements in Toronto The North American Steel Construction Conference (NASCC) showcased the latest technology at the Metro Toronto Convention Centre in Toronto, Canada. The exclusive conference dedicated to structural steel was a platform for structural engineers, detailers, erectors, and fabricators alike with technical seminars, networking events, and fabrication machinery on display. March 26th-28th, Peddinghaus provided an experience unlike any other in booth #1711! With live demonstrations from their powerful line-up, Peddinghaus revealed industry innovations in modern steel fabricating equipment. Attendees and fellow exhibitors witnessed the proof in the power of Peddinghaus machines. Featured technology included a complete Advantage-2 drill line and DG-1100 band saw with the all new MultMaster measurement system. This tandem solution is the answer for processing large volumes of short pieces. Peddinghaus introduced their newest plate processor with bevel cutting technology to the NASCC attendees. The HSFDB-C, the first machine of its kind, is the only true plate processor with bevel cutting technology. Also present in booth #1711 were the 320-G HSS semi-automatic band saw and the PeddiMax No. 1 ironworker. Live demonstrations of Peddinghaus Raptor CAD/CAM software could be seen throughout the show. With modules to import; modify, inspect, create; or export part data; the user-friendly software allows fabricators faster programming to yield optimal production results. Peddinghaus Corporation takes pride in being the premier provider of machine tool technology for structural fabricators, steel service centers, and manufacturers in North America. With local spare parts inventory and a 24 hour technical support center, Peddinghaus customers have all the tools necessary for success from the beginning to the end of the production process. Look for Peddinghaus to return bigger and better-than-ever at next year s NASCC in Nashville, Tennessee, USA. If you missed Peddinghaus in Toronto, you won t want to miss the buzz of the industry at NASCC Onlookers at the NASCC were amazed at the bevel cutting technology of the HSFDB-C The Advantage-2 drill line and DG-1000 band saw with the allnew MultMaster measurement system drew large crowds in the Peddinghaus booth.

12 12 STEEL FABRICATORS REVIEW VOLUME 46 ASN Industrial-Santa Luzia, Brazil The Answer is Automated In 1998, ASN Industrial originated as a small consulting and manufacturing company consisting of a father and son team in Santa Luzia, Brazil. With an initial investment of ten thousand Brazilian Reals ($4,500 USD), Antonio Neto, President, and his son, Rafael Neto, Commercial Director, founded their business based on customers needs. ASN soon after welcomed Antonio s other two sons, Frederico as the Production Engineer, and Guilherme as the Finance Director. Although the size of the company has changed, the ASN mission, vision, and values have remained the same. Today, ASN is a leading fabricator and erector of structural steel and industrial equipment throughout the South American region. L to R: Frederico Neto, Production Engineer; Antonio Neto, President; Rafael Neto, Commercial Director Growing Company for a Growing Demand At their Santa Luzia location, ASN began investing in structural steel equipment in response to increased demand from their clients within the steel and mining industry. Standing out from their competitors, ASN found their niche not by developing a product to market, but by making specific designs according to their customers needs. The client brings their requirements to us and we complete the work by what they need, Rafael stated. If it can be made out of steel, we ll make it. Operating in the civil construction industry, ASN projects include buildings, hotels, subway stations and what Rafael describes as all construction involving steel. After ASN s first structural steel equipment purchase in 2003, Rafael and his family discovered that in order to accommodate their increasing workload, they needed to invest in automated equipment and technology.

13 2014 STEEL FABRICATORS REVIEW 13 Problems With Productivity Needing a machine to drill and cut profiles, ASN began their search to add automation into their company. We needed to take a step to increase our capacity using technology and stop doing things manually, explained Raphael. Due to the rising economy in Brazil, ASN found that the timing was ideal for new investments. A Winning Combination ASN chose to expand their equipment inventory with Peddinghaus Corporation after extensive research in the structural steel market. Peddinghaus seemed more focused on product development and more focused on what the client needed, said Rafael. They were the most genuine, most straightforward, and concerned about achieving quality production results. ASN made their first investment with Peddinghaus in 2006 and currently continue their journey with the international corporation. Beginning with a PCD-1100/3B drill line to replace their old punching system, ASN instantly saw results with their highquality drill that resulted in higher productivity. Following the instant success of their PCD-1100/3B drill line, ASN continued building their automated arsenal with Peddinghaus equipment. Currently, ASN houses two PCD- 1100/3B drill lines, two DG-1100 band saws, an Anglemaster 643, and their most recent investment: an HSFDB-2500/B plate processor. The PCD-1100/3B drill line is just one of six automated advancements that ASN Industrial has invested in from Peddinghaus ASN is now able to take advantage of increased productivity due to their new HSFDB-2500/B plate processor Pushing Past Previous Production Results With their new plate processor, ASN increased their capacity to an average of 400 tons per month which includes a combination of structural steel processing and boilers. Rafael estimates an average production of 1000 tons a month if ASN was dedicating solely to structural steel. We aim for a mixture to achieve the best margins and results, replied Rafael. Because of the high productivity of the HSFDB-2500/B plate processor, ASN will expand more into the commercial market for structural steel. A year ago, I couldn t have imagined that I would have achieved the productivity that I have today, explained Rafael. I wasn t doing much work commercially, because I didn t know we would have this productivity. Now I know The Future for ASN With recent projects such as the Odebrecht Independence Subway Station in October 2013 in Los Teques, Venezuela, ASN s major challenge was that they did not have a plate machine and experienced production difficulties. ASN is now able to take advantage of increased productivity with their new HSFDB-2500/B plate processor for future developments with Odebrecht and other major partners. We ve always understood the need for investing in equipment to provide a service. At ASN, we identify what needs to be done to improve and we invest in it, said Rafael. ASN wouldn t be here today if not for the decision to invest in the automated equipment from Peddinghaus

14 14 STEEL FABRICATORS REVIEW VOLUME 46 The Motorcycle Fab Shop Tour 2014: Networking in New Zealand Riders came, saw, and conquered The annual Peddinghaus Motorcycle Fab Shop Tour was the unofficial kick-off for the NASCC season. In past years, Peddinghaus and guests visited steel fabrication plants while riding motorcycles through scenic routes across the United States terrain. With this year s NASCC show in seasonably cold, Toronto, Canada, the trip took a detour to the sights and sounds of New Zealand! February 23rd through March 3rd, riders embarked on an unforgettable journey while hitting the open road and touring world class fab shops throughout New Zealand. Guests witnessed the latest trends in structural steel fabrication on their exclusive inside tours of Pegasus Engineering, John Jones Steel, and Chapman Engineering. When the plant tours were done, networking was fun! The Motorcycle Fab Shop Tour took time to embark on New Zealand adventure. Travelers experienced an unforgettable jet boat ride across spectacular Lake Wakatipu, luging across Queenstown, a breath taking helicopter tour above the New Zealand Glaciers, and defied gravity with bungee jumping. In between the plant tours and thrill seeking, guests enjoyed authentic dining among picturesque views throughout New Zealand. They also enjoyed a ride to the Lochmara Lodge Wildlife Recovery & Arts Centre in Marlborough Sounds, a Gondola up to Bob s Peak to dine among lake and mountain views at the Skyline Queenstown Restaurant, ate beside New Zealand s tallest mountain, Aoraki Mount Cook, and tasted the finest wineries and food of New Zealand. The trip wouldn t be complete without New Zealand history and entertainment. Guests visited legendary and historic locations including the Post Office Café, TopHouse Historic Guesthouse s Café serving up ghost stories along with lunch and Shanty Town, where gold mining boomed in the 19th century. Performances from the local Kiwi Haka Maori culture, comedic television stars the Topp Twins, and live musical entertainment from the Vague-As Brothers were all part of the Motorcycle Fab Shop Tour experience. The tour has come to an end but the networking and new partnerships will continue on. Join Peddinghaus next year on the Motorcycle Fab Shop Tour and discover the ins and outs of the structural steel fabrication industry.

15 2014 STEEL FABRICATORS REVIEW 15 CAD/CAM SOLUTIONS SINCE We are an employee owned company. If your machine has the capacity/capability and tooling we have the intelligence! TM combined -with- Beveling with precision and smart tool pathing provides greater machine and material utilization, as well as, optimal part quality. Milling with control that maximizes both tool and machine capability. Real Hole drilling and tapping with the machine s accuracy and the tools capability optimized. You need Real Hole Technology from SDS with Advanced Nesting and unsurpassed import capabilities. QuickCAM PRO TM can be confi gured to enhance your machines capabilities, as well as software options to perform Edge Starting Remnant Tracking and Inventory Maintenance Job Tracking and various ERP interfaces and design interfaces. With QuickCAM PRO TM & Optional Peddi-Nest Modules: Counter bore Mill to size and depth End Mill and Chamfer Mill Circles & Slots Chamfer Top & Bottom of hole Plasma and/or Oxy fuel cut shapes Since 1975 SHOPDATA SYSTEMS has been providing fabrication software tools with one goal...one objective; easy to use tools to measurably increase profitability! 712 E. Walnut St. Garland, Texas, Tel: Fax:

16 16 STEEL FABRICATORS REVIEW VOLUME 46 Part Marking for Plate How do you mark your plate parts? There are two major options on the market today - scribing or stamping. As one would imagine, the one best suited for each shop varies based upon the unique production requirements and efficiency needs of each individual facility. Stamping vs. Scribing - What Works Best? The stamping versus scribing debate has long been waged. Here are a few things to think about when evaluating what is best for your shop: STAMPING SCRIBING PROS Typically the fastest method for part marking or numbering Capable of marking up to 36 different numbers and letters without the need to change stamp wheel characters Marks as fast as 1 character per second Stamping consumables are noteworthy for their low cost and longevity CONS Characters are limited to what can be contained as a stamp on the stamping wheel Although marking depths are commonly visible after standard painting and galvanizing methods, they are not as adjustable as scribing PROS Marking depth is adjustable - deeper marks allow for numbers to be visible through thick galvanizing or paint processes Shapes or characters are only limited to what is programmed in a part file - not limited by what is available in the stamping mechanism Capable of marking clear and concise layout information for an array of operations beyond simple part marking CONS Typically slower than stamping - marks as fast as 1 character every 2 seconds Carbide insert tips wear faster and cost more than stamp characters A Whole New SignoMat Stamping Unit for the HSFDB-C Although Peddinghaus has long offered carbide scribing and stamping on an array of machines, the latest HSFDB-C plate processor from Peddinghaus comes outfitted with a whole new concept for the world of part marking. The all new SignoMat design on the HSFDB-C not only offers the ability to quickly stamp part numbers on material, but also allows the stamping mechanism to rotate. This means that parts can be nested optimally in any orientation while still benefitting from the efficiencies that SignoMat part stamping offers.

17 2014 STEEL FABRICATORS REVIEW 17 INTRODUCING THE HOW/2 SERIES BY SDS/2 DESIGN CONNECTIONS WITH SDS/2 TRUE CONNECTION DESIGN, NOT SIMPLY CONNECTION VERIFICATION SDS/2 is the only system that provides true connection design for individual members, as well as all interacting members in a structural joint. COMPLETE CONNECTION DESIGN REPORTS FULL JOINT ANALYSIS Instead of choosing a connection from a library, SDS/2 designs the connection for you, based on parameters that you establish at the beginning of a project. All connections SDS/2 automatically designs will comply with the connection design code standards the user chooses. LEARN MORE Want to see how simple it really is to design connections in SDS/2? Scan the QR code to watch SDS/2 s connection design in action. SDS/2 provides long-hand calculations of all designed connections, which simplifies the verification process. Scan the QR code to view an example of SDS/2 s automatically generated calculation design reports. CLASH PREVENTION SDS/2 checks for interaction with other connections within a common joint. That means adjusting connections for shared bolts, checking driving clearances for bolts, sharing, adjusting and moving gusset and shear plates when required, and assuring erectablity of all members. All adjusted connections are automatically verified based on selected design criteria sds2.com info@sds2.com

18 18 STEEL FABRICATORS REVIEW VOLUME 46 Getting To Know Paul Muraski Regional Manager Paul, how long have you been working with Peddinghaus Corporation? I began with Peddinghaus eight years ago as a Regional Manager and have proudly held this position to date. Peddinghaus is the third company I ve worked for in my life and I am happy to be a part of such a respectable corporation. I previously worked for a machine tool company since It was there that I gained experience as a field service engineer. I then ventured into product support, engineering and finally made my way into sales. I became an international sales manager covering outside of the United States and worked from locations in Canada, Mexico, Italy, and Hong Kong to name a few. My employment with Peddinghaus gave me the opportunity to continue and thrive with my experience in customer support. I was able to take my international experience and apply it domestically. I m proud to say that I ve been to all 50 states in the U.S., every state in Mexico, all the provinces in Canada, almost every country in Europe and all continents except two. Describe to our readers your role as a Regional Manager? I travel Monday through Friday throughout my Midwestern United States territory. I am responsible for overseeing an area that includes Ohio to Colorado, the Canadian border to Arkansas and every state in between; there are a total of fourteen. I communicate daily with five dealers and thirty-six dealer salesmen making sure that they know the ins and outs of the Peddinghaus technology. The more our representatives know about our machines, the more they can help find fabricators the perfect solution for their firms. My day involves visiting three to four shops daily. I have learned from my extensive background in traveling that in order to better serve and assist our customers, it is always best to utilize a handson approach. I take the time to tour their plants, look at their current inventory and listen to their concerns and challenges. I identify the areas where I can see potential for improvement and help find solutions to their productivity problems. I work with the team in Bradley, Illinois, in getting the customer a shop layout and a quote for their requests. I act as more of consultant in helping find the best fit for each fabricator; the machines sell themselves. What is your favorite part of being a Regional Manager? Without question, meeting all of the Peddinghaus customers and having the opportunity to see how they do business. I ve been in customer support for my entire career. It s not a position that you can successfully accomplish from behind a desk. I take interest in meeting and connecting with each business that I work with: their history, how they ve grown in past, their future goals and how they would like to advance to the next level. It s my job to help them reach their full potential through every step of the process. The communication from beginning to end is extremely important as a Regional Manager. Here is the format that I follow to assist with fabricators: BEFORE: I make sure that I understand their business s needs/goals DURING: I verify that all participants are well-informed and on the same page AFTER: I continue to make sure that productivity is running smoothly/customers are happy with their purchase What are your goals as a Regional Manager? There are two things that make a good RM: one being you have to be a good listener and two, being a good teacher. Being a good listener is an important part of the communication process. I listen to our customers issues and ambitions. This way I can entirely understand what it is they want, what they need and what the best option is for their firm. By being a good teacher, I am able to pass on educational tools to our dealer network using my industry experience and knowledge. I make it my personal goal to try and help every Peddinghaus customer reach their business needs. I want to help them obtain ultimate success by advancing their technology and becoming more profitable as a result. Every year I work harder than the year before and in return, our customers are continuously more satisfied with the level of assistance they receive. If the customers are happy with our machines, then I am happy. How would you say Peddinghaus technology has evolved? Since my arrival with the company, we have advanced our technology tremendously. From introducing seven new machines at Oktoberfest in 2008, to the PeddiWriter and to the more recent HSFDB-C plate processor. We are always trying to improve the profitability of our customers and anticipating their needs with the changing times. The future of Peddinghaus is never too far away with new and innovative equipment for all size fabricators. What would you like our SFR readers to know about Peddinghaus? It s a known fact that customer support can only sell the very first machine. It s our customer service and the people behind Peddinghaus that sell the second, the third and so on. I may be the initial contact and develop business relationships with our customers, but following our interaction, it s the Peddinghaus team. They make my job easier and there s a reason why our customers are repeat customers. We all work together making sure that fabricators get the absolute best with Peddinghaus. Our company is about quality and that s what our customers deserve. What do you feel makes Peddinghaus stand out from its competitors? Hands down, the people at Peddinghaus make the difference. I ve worked at Peddinghaus for eight years, and for eight years I ve had a smile on my face. We have a customer service group unlike any one else in our industry. Our staff will go above and beyond for the Peddinghaus customers making sure that they are satisfied throughout their entire experience. You just don t see that type of service anymore. I am proud to be part of the Peddinghaus team!

19 2014 STEEL FABRICATORS REVIEW 19

20 20 STEEL FABRICATORS REVIEW VOLUME Steel fabricators review Washington and Grove Street Bradley, IL PRSRT STD U.S. POSTAGE PAID PERMIT NO. 169 JOLIET, IL