Fostering Sustainability through Model/Learning Factories

Transcription

1 Fostering Sustainability through Model/Learning Prof. Dr.-Ing. Christoph Herrmann MPTC Annual Conference Singapore, 05 th October, 2017 Sustainability Strong Sustainability Earth s Life Support System Pollution Affluence Society Economic growth SUSTAINABILITY Economies Chemicals Industry Manufacturing Transport Sector Materials Industry Energy Industry [based on Rockström, 2015] Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 2 1

2 Push and Pull Factors on Companies Relevancy of Sustainability in Production Engineering Shareholder Push Regulative Push Regulative Pull Company Society Push Factory Vision Pull Manufacturing Technology Push Market Pull Stakeholder Pull [based on Fichter, 2005] Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 3 Energy Efficiency requires system thinking On-site energy generation External energy supply Internal energy distribution Heating Internal energy conversion Administration Building shell Communication technology Lighting Manufacturing machines Near-machine peripheries Cooling and ventilation Material flow Transport and storage Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 4 2

3 Digitalization drives Industry 4.0 Degree of complexity First industrial Revolution with the introduction of water- and steampowered production machines Second industrial Revolution with the introduction of collaborative mass production powered by electricity Third industrial Revolution with the use of electronic and information technology to further automate production Fourth industrial Revolution on the basis of cyber physical production systems and intent of things technology First mechanical loom, 1784 First conveyor belts in the slaughterhouses of Cincinnati, 1870 First programmable logic control (PLC) Modicon 084, 1969 End of the 18 th century Beginning of the 20 th century 1970s today [DFKI 2011] Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 5 Industry 4.0 Framework and Visions Cyber-Physical Production Systems Smart machines, storage systems, production facilities, products, Capable of autonomously exchanging information, triggering actions and controlling each other independently. Visions Maximal Flexibility, e.g. through selforganization of the production system Lot Size 1 Reduction of Lead Times, e.g. through avoidance of media discontinuities Optimized Energy and Resource Efficiency and Productivity, e.g. through production optimization measures during continuing operation Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 6 physical Source: acatech (2013) 3

4 Sustainability, Industry 4.0 Human as Actor physical [CC BY-SA 3.0 Nick Youngson] Source: acatech (2013) Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 7 Learning Rapid Development & Disruptive Innovations require new Skills Relevance of Industry 4.0 Capabilities of Industry 4.0 Continuous increase of Industry 4.0 capabilities in factories Relative slow change / Life long learning is not a must ~ Time Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 8 4

5 Learning Rapid Development & Disruptive Innovations require new Skills Relevance of Industry 4.0 Capabilities of Industry 4.0 Rapid development of Industriy 4.0 capabilities and technologies Dynamic change (technologies, business models) ~ Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 9 Time Life long learning becomes a must Learning Rapid Development & Disruptive Innovations require new Skills Relevance of Industry 4.0 Capabilities of Industry 4.0 Revolutionary Evolutionary ~ Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 10 Time New Skills Problem solving Time management Teamwork Independent working Information handling Knowledge transfer Communication Learning Lifelong Learning Based on new teaching and learning concepts Problem-based Research-based 5

6 Model/Learning Research & Education Model/Learning Factory research test bed - platform for experimentation learning environment - platform for hands-on experience lecture (class room) discussion/ new questions & ideas discussion/ new questions & ideas understanding understanding Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 11 Model/Learning New Learning Approaches within Learning Model/Learning Factory research test bed - platform for experimentation Student centred Practically oriented learning environment - platform for hands-on experience Creative lecture (class room) discussion/ new questions & ideas Open Aspiring for learning & research Challenging discussion/ new questions & ideas Interactive Collaborative Motivating understanding understanding Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 12 6

7 Model/Learning Die TU Braunschweig Research Education Energy and Resource Efficient Manufacturing Industry 4.0 Urban Production Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 13 Model/Learning Die TU Braunschweig The Expert Factory for Energy Transparency Making Industry 4.0 as an enabler for energy efficient factories tangible Offering a SME-tailored training for professionals and managers of local industry Improving energy efficiency holistically Performing rapid assessment workshops at SMEs Accompanying implementation projects for early adopters Mobile Competence Center Labour Production Legislation & Economy Energy Efficiency Laser Hard- und Software Logistics Competence Center Big Data IT- Security JoSITURF Joint SIMTech-TU Braunschweig Research Factory for Urban and Energy Efficient Manufacturing through ICT Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 14 7

8 Model/Learning Outlook ISUrF-Hub - Industrial Symbiosis and Urban Hub October 9~10, 2017 Twinning For info: Mr. Lee Hock Wee, hwlee@simtech.gov.sg, Mobile Prof. Dr.-Ing. C. Herrmann MPTC Annual Conference 2017 Slide 15 Fostering Sustainability through Model/Learning Prof. Dr.-Ing. Christoph Herrmann MPTC Annual Conference Singapore, 05 th October,