2018 Program From employees to experts

Transcription

1 2018 Program From employees to experts

2 Program Technical Service Let knowledge grow your company Welcome to SMS TECademy! We are delighted to present to you our richly varied program for It offers you all the skills you need to succeed because SMS group is not only your plant and machinery partner, but also a great partner for your employees. Invest in your most valuable asset: your employees. Here, in this brochure, is an array of SMS TECademy trainings that will boost your expertise as a plant operator. Included in the mix are standard and customized training modules, as well as e-learning options. You are, of course, free to choose whether you want to learn from our experts on your premises, at an SMS group location, or on your own PC wherever and whenever it suits you! Our state-of-the-art, tried-andtested training formats are geared specifically to practical applications. This also pays off in 2018, so we deliver a range of trainings on subjects relating to engineering, maintenance, and plant technology. It s all about expanding, deepening, and above all securing your know-how! SMS TECademy trainers are experts in their fields and always have the right answers to your questions. Here is how you benefit: You ll realize your full potential You ll pick up valuable tips from practical experience for practical application You ll enhance your operating and process reliability You ll gain unique, direct insight from our manufacturer know-how A partner you can rely on The SMS TECademy team supports you throughout the training cycle always ready to answer any questions you may have. We look forward to hearing from you! Evgeny Bolotin Phone evgeny.bolotin@sms-group.com 2

3 Jana Bommer Phone Karsten Weiß Head of SMS TECademy Phone

4 Program Technical Service Our training portfolio for you Expert trainings In 2018 we deliver a range of trainings on subjects relating to engineering, maintenance, and plant tech - nology. Individual trainings Together with you, our TECademy experts draw up a tailor-made training just for you. That means you have a say in training contents, dates, duration, and location. Whether you prefer training directly on your plant or centrally at an SMS group location the determining factor is always your practical benefit. It makes all the difference that our trainers work with your employees directly on real plants. This is how we transfer our know-how effectively. Ensuring top learning success plus broader, immediate, and real-world applicability. elearning SMS TECademy online courses are available worldwide on the internet. We make use of the latest webucation tools, from interactive learning packages right through to web forums. In this way, the modules can be called up, completed and provided with feedback by the participants no matter what time it is. Train-the-Trainer SMS TECademy offers you in-depth insights into the key methods, instruments, and techniques of on-the-job training. Learning processes and groups develop their own dynamics. To ensure teaching success, it s vital to recognize, understand, and steer these processes. There is another crucial focus in this training: presen - tation methods and visualization that transfer learning contents in a precise, crystal-clear way. Included here are hands-on exercises that give you the opportunity to apply and reflect on what you learn. 4

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6 Program Technical Service Contents General Technology What s the best way to operate, maintain, and repair plants and machinery? That s where our SMS TECademy specialists show you exactly what you need to know. These trainings get your employees fighting fit in any field. The focus here is on the interconnections in the production process from steelmaking through to processed strip. Below you can see a whole range of trainings that convey specialist expertise designed to identify existing potentials and to develop plans for more efficient use of this extra scope. Let knowledge grow your company 2 Our training portfolio for you 4 elearning 38 References 42 Training Center 44 Registration form 45 Steelmaking, Basic training 8 Secondary/tertiary metallurgy, Basic training 9 Continuous casting, Basic training 10 Hot-rolled aluminum strip, Expert training 11 Hot strip and heavy plate, Expert training 12 Hot rolling, Practical day 13 Cold strip, Expert training 14 Aluminum cold strip, Expert training 15 Strip processing lines, Basic training 16 NEW! SMS group powder presses electrical engineering, Basic training 17 The digital workshop 18 NEW! NEW! Slitting Lines, Basic training 20 Rolls for cold rolling goods, Basic training 21 2-roll straightening machine, Basic training 22 6

7 Maintenance Plant technology Central to this area is in-depth insight into important operating parameters of all plants and components. That ensures consistently high product quality. Crucial objectives here are learning how to prevent or quickly remedy malfunctions. Your employees need a deep understanding of the interactions between control and operation. Only then can they ensure your plants run constantly, effectively, and profitably. This is how we teach plant operators to achieve high levels of plant efficiency. Hydraulic cartridge technology, Expert training 23 SMS group hydraulic systems, Basic training 24 SMS group hydraulic systems on your plant 25 NEW! Mounting Training for Large Size Bearings, Basic training 26 Oil-film roll-neck bearings, Basic training 27 The roll as a tool, Basic training 28 Roll workshop, Basic training 29 Flatness measuring in flat rolling mills, Basic training 30 Measuring technology for seamless tube plants, (hot section), Basic training 31 Quality assurance systems 32 Technological control systems, X-Pact /ProBAS 33 Safety strategies safety fence 34 Low-voltage frequency converter X-Pact Drive 35 Energy efficiency in metallurgical technology 36 7

8 2018 Program Technology Steelmaking Basic training BOF - Components, design, position in the steelworks, treatment mode, use of crude iron, coolants (scrap and alternative coolants), presentation of various BOF processes EAF - Overview of DC/AC electric melting furnaces, EAF components, design, EAF for carbon steels and stainless, acid and heat-resistant steel grades, charge materials, products Secondary metallurgy - Overview of secondary metallurgical plants, ladle furnaces, vacuum plants (VD, VD-OB, VOD, RH, CAS OB, etc.) Special processes - ConArc, SHARC, SEAF, PEM Material steel Classification of steel grades: - General structural steel grades - Case hardening steels, nitriding steels, free-cutting steel - Q&T steel, roller bearing steel - Tool steel - Stainless, acid and heat-resistant steel grades Filters and environmental protection in the field of metallurgical plants technology Logistics simulation Basic technical understanding SMS group Düsseldorf 1, Jan , 2018, German (#1011) (closing date for registration Dec. 14, 2017) Feb , 2018, English (#1010) (closing date for registration Jan. 08, 2018) 2 days Engineers, process engineers (metallurgists), super visors, technicians and foremen from Production, Planning, Maintenance and Service 8

9 Secondary/tertiary metallurgy Basic training Essential technological fundamentals Line rating New developments and trends Basic technical understanding SMS Mevac Essen Jan. 15, 2018, German (#1019) (closing date for registration Dec. 18, 2017) Feb. 07, 2018, English (#1018) (closing date for registration Jan. 10, 2018) 1 day Engineers, foremen, process engineers, and metallurgists employed in maintenance, production, and service 9

10 2018 Program Technology Continuous casting Basic training Principles of casting and steel solidification Process technology for slab and thin-slab casters Overview of the different caster types Plant engineering for slab casters Plant engineering for CSP thin-slab casters Hydraulic equipment and utilities Automation of continuous casters Innovations in continuous casting technology No specific previous knowledge is required SMS group Düsseldorf 1, Jan , 2018, German (#1021) (closing date for registration Dec. 19, 2017) Feb , 2018, English (#1020) (closing date for registration Jan. 18, 2018) 2 days Engineers, process engineers, foremen, mechatronics engineers and metallurgists engaged in production, workshop and service 10

11 Hot-rolled aluminum strip Expert training Principles of rolling on the flat strip Plant concepts for the hot rolling of aluminum strip and sheet New developments and trends Technological control systems and process models Exercises Visit to the production at SMS group GmbH Experience in the field of hot-rolled aluminum strip SMS group Hilchenbach 2, Jan , 2018, German (#1033) (closing date for registration Dec. 19, 2017) Feb , 2018, English (#1032) (closing date for registration Jan. 22, 2018) 3 days Engineers, foremen, mechatronics engineers and metallurgists engaged in maintenance, production and service 11

12 2018 Program Technology Hot strip and heavy plate Expert training Technological basics Plant design Technological plant implementation and equipment New developments and trends Technological controls and process models Tour of the SMS group production shop Experience in the field of hot-rolled strip and heavy plate SMS group Hilchenbach 2, Jan , 2018, German (#1031) (closing date for registration Dec. 22, 2017) Feb , 2018, English (#1030) (closing date for registration Jan. 29, 2018) 3 days Engineers, foremen, process engineers, metallurgists, rolling mill operators 12

13 Hot rolling Practical day The basics of hot rolling The structure of mill stands Manufacturing hot strip/heavy plate Practical work: Exercises on the model rolling mill Results No specific previous knowledge necessary. SMS group Hilchenbach Jan. 26, 2018, German (#1071) (closing date for registration Dec. 29, 2017) Feb. 23, 2018, English (#1070) (closing date for registration Jan. 26, 2018) 1 day Anybody who wants to understand the basics of hot rolling through hands-on exercises. 13

14 2018 Program Technology Cold strip Expert training Plant technology for cold rolling mills Technological basics of cold rolling Tribology/surface quality Strip flatness and evenness of cold-rolled strip Plant operation New developments and trends Technological control systems for cold rolling mills Tour of the SMS group production shop Experience in the field of cold-rolled strip SMS group Hilchenbach 2, Jan , 2018, German (#1041) (closing date for registr. Jan. 02, 2018) March 05-07, 2018, English (#1040) (closing date for registr. Feb. 05, 2018) 3 days Engineers, foremen, mechatronics technicians, metallurgists, rolling mill operators 14

15 Aluminum cold strip Expert training Principles and technology of rolling on the flat strip Process modelling and plant concepts for the cold rolling of aluminum New developments and trends Technological control systems and process models Measuring technology in aluminum cold rolling mills Exercises Visit to see the production of aluminum cold rolling mills Experience in the field of cold-rolled aluminum strip SMS group Hilchenbach 2, Feb , 2018, German (#1043) (closing date for registration Jan. 08, 2018) March 12-14, 2018, English (#1042) (closing date for registration Feb. 12, 2018) 3 days Engineers, foremen, mechatronics engineers and metallurgists engaged in maintenance, production and service 15

16 2018 Program Technology Strip processing lines Basic training Basic elements of strip processing lines Introduction to strip processing lines for carbon steel Pickling lines and acid treatment plants Continuous annealing lines Hot-dip galvanizing lines Paint coating lines Electrolytic galvanizing and tin-plating lines Strip processing lines for electric strip (Si-strip) Strip processing lines for stainless steel Strip processing lines for aluminum Virtual-reality plant tour In cooperation with EMG Automation GmbH: Strip travel control Strip stabilization (emass ) No specific previous knowledge necessary. SMS group Düsseldorf 1, Feb , 2018, German (#1051) (closing date for registration Jan. 04, 2018) March 01-02, 2018, English (#1050) (closing date for registration Feb. 01, 2018) 2 days Engineers, foremen, mechatronics technicians, and metallurgists employed in maintenance, production, and service 16

17 SMS group powder presses electrical engineering Basic training at your plant Cards in PLC and CNC cabinet Monitor pages and diagnostic pages for service personnel Measurement points Digital signals LR, AR and UR signals Maintenance checks Authorizations for opening control cabinets Basic knowledge on the measurement of electrical signals Basic training at your plant 1, Feb , 2018, German (#1013) (closing date for registration Jan. 17, 2018) March 12-14, 2018, English (#1012) (closing date for registration Feb. 12, 2018) 3 days Plant operators as well as maintenance staff 17

18 2018 Program Technology The digital workshop Our innovate 3D learning tool Our trainings in the digital workshop CSP plants and hot rolling Virtual-reality plant tour Introduction CSP plants Hot rolling SMS group Düsseldorf Jan. 11, 2018, German (#1121) (closing date for registration Dec. 14, 2017) Feb. 08, 2018, English (#1120) (closing date for registration Jan. 11, 2018) 1 day Anybody who wants to understand the processes of CSP plants and hot rolling. Cold rolling and strip processing lines Virtual-reality plant tour Introduction Cold rolling Strip processing lines SMS group Düsseldorf Feb. 09, 2018, German (#1131) (closing date for registration Jan. 12, 2018) March 09, 2018, English (#1130) (closing date for registration Feb. 09, 2018) 1 day Anybody who wants to understand the processes of hot and cold rolling aluminum. Hot and cold rolling aluminum Virtual-reality plant tour Introduction Hot rolling aluminum Cold rolling aluminum SMS group Düsseldorf Feb. 19, 2018, German (#1141) (closing date for registration Jan. 22, 2018) March 19, 2018, English (#1140) (closing date for registration Feb. 19, 2018) 1 day Anybody who wants to understand the processes of hot and cold rolling aluminum. 18

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20 2018 Program Technology Slitting Lines In cooperation with Aluminum Academy Basic-Training Definition of commonly used terms in Slitting and Trimming Clearance and over lapping Parameter of band-edge Tools for slitting Important run out measurements Various slitter and trimmer set ups Slitting process Problem solving during trimming and slitting Storages for slitting and trimming tools Grinding recommendations None, Basic knowledge of Slitting Lines advantageous SMS group Düsseldorf, Aluminum Academy Sofia 1, April 09-11, 2018, German (# 1017) (closing date for registration March 12, 2018) June 04-06, 2018, English (# 1016) (closing date for registration May 07, 2018) 3 days Operators, also Technicians/Engineers and Managers with little or no experience in slitting. 20

21 Rolls for cold rolling goods In cooperation with Steinhoff GmbH & Cie. OHG Basic-Training Manufacturing of rolls Rolling qualities and recommendations for use Roll damages and how to prevent them Rolling test and quality assurance Roll handling for process optimization Roll manufacturing tour at Steinhoff No specific previous knowledge necessary Steinhoff GmbH & Cie. OHG, Dinslaken 1, Feb. 22, 2018, German (#1023) (closing date for registration Jan. 25, 2018) March 16, 2018, English (#1022) (closing date for registration Feb. 16, 2017) 1 day Management personnel, plant operators, roll workshop employees, maintenance personnel of the rolling mill 21

22 2018 Program Technology 2-roll straightening machine Basic training Processes and influencing factors in the production of straight bars/rods (Theory Part 1) Steel process technology Pre-straightening process parameters Straightening process parameters Basic knowledge of straightening as well as how to operate the straightener. The 2-roll straightener (Theory Part 2) Setting parameters of the straightener Straightening process Straightening principles Working with the pinch limit angle table Correct application (Practical Part) Setting options for the straightener Setup for new material (systematic procedure) Exercises and questions SMS group Mönchengladbach By arrangement By arrangement, German (#4001) By arrangement, English (#4000) Operators, foremen, technicians and engineers working in maintenance, production and service areas. 22

23 Hydraulic cartridge technology Expert training Directional control valves Pressure valves Throttle valves Cartridge control system structures Control system examples Troubleshooting Basic knowledge of hydraulics (comparable with Hydraulics basic training) SMS group Mönchengladbach April 12, 2018, German (#5011) (closing date for registration March 15, 2018) June 07, 2018, English (#5010) (closing date for registration May 10, 2018) 1 day Specialist personnel, foremen, technicians, and engineers from maintenance, production, and service 23

24 2018 Program Maintenance SMS group hydraulic systems Basic training Properties of hydraulics Structure and function of hydraulics systems Basic physics behind hydraulics and practical applications DIN ISO 1219 symbols Pressure fluids Hydraulic pumps, motors, and cylinders Basics of valve and proportional valve technology Troubleshooting, service and repair procedures for hydraulic systems Basics of hydraulic system measurement and analysis No specific previous knowledge necessary. SMS group Mönchengladbach 3, March 19-23, 2018, German (#2041) (closing date for registration Feb. 19, 2018) April 16-20, 2018, English (#2040) (closing date for registration March 19, 2018) 5 days Plant operators as well as maintenance and service/repair personnel 24

25 SMS group hydraulic systems Basic training at your plant Troubleshooting and servicing of hydraulic plants Instructions on and methods of fault analysis Analysis of plant functions based on circuit diagrams Instructions on - Sources of control and regulation faults - Problem solving and avoidance - Commissioning - Inspection and maintenance - Servicing/repairs - Work safety and accident prevention Measuring and analysis Basics of measuring technology - Pressure measuring - Volume flow measuring - Measuring electric parameters Structure and function of measuring instruments Sensors - Selection criteria and areas of application Calibration of sensors Analysis of measurement curves Comparison of actual and target values of plant parameters Exercises on the hydraulic system No specific previous knowledge necessary. On your plant By arrangement By arrangement, German (#2043) By arrangement, English (#2042) Plant operators as well as maintenance and service/repair personnel 25

26 2018 Program Maintenance Mounting training for large size bearings In cooperation with Schaeffler Basic training This training course communicates more in-depth knowledge on the mounting and dismounting of rolling bearings. A combination of several training platforms or combination with basic training on rolling bearing technology is also possible. Basic training of rolling bearing technology Rolling bearing types: Characteristics, rolling bearings cages, rolling bearing code numbers, rolling bearing seals, rolling bearing damages Rolling bearing mounting and dismounting: appropriate treatment of rolling bearings, arrange the work-/mounting place, appropriate mounting and dismounting with practical exercises Practical training spur gear Needle roller bearing, Cylindrical roller bearing, Four point contact bearing, Deep groove ball bearing, Spherical roller bearing: Theoretical preparation for mounting Measurement of housing bores, shaft seats and shaft end covers Thermal, hydraulic and mechanical dismounting of bearings Thermal and mechanical mounting of bearings Practical training steel A four-row tapered roller bearing F TR4-H122- BR with housing is used to practice Theoretical preparation for mounting Measurement of cylindrical shaft and housing Measurement of axial internal clearance of bearing and calculation of intermediate rings Mounting of bearing into the housing and on shaft Dismounting of bearing A four-row cylindrical roller bearing Z ZL with housing is used to practice Theoretical preparation for mounting Measurement of cylindrical shaft and housing bore Mounting of the outer rings into the housing and assembly with rollers and cage Thermical mounting of inner rings on shaft Installation of the complete unit on mounted inner rings on the shaft Dismounting of housing with outer rings Hydraulic and/or thermal dismounting of inner rings Schaeffler, Schweinfurt By arrangement By arrangement, German (#5044) By arrangement, English (#5045) By arrangement Mechanics, Foremen, Engineers 26

27 Oil-film roll-neck bearings Basic training Basics of hydrodynamic oil film bearings Hydrostatic auxiliary equipment Design and structure of oil-film bearings Installation in mill stands Evaluation of bearing damage Repairs of installation parts and bearing components Bearing types, modernizations Attaching systems Sealing systems No specific previous knowledge necessary. SMS group Hilchenbach April 24-25, 2018, German (#2051) (closing date for registration March 27, 2018) June 26-27, 2018, English (#2050) (closing date for registration May 29, 2018) 1,5 days Employees in roll workshops as well as rolling mill maintenance and servicing personnel 27

28 2018 Program Maintenance The roll as a tool In cooperation with Gontermann Peipers GmbH Basic training Roll manufacturing Roll qualities and requirements Roll care Roll damage Guided tour of the roll production shop at Gontermann-Peipers GmbH, Siegen No specific previous knowledge necessary. SMS group Hilchenbach and Gontermann-Peipers GmbH, Siegen June 12-13, 2018, German (#2511) (closing date for registration May 15, 2018) July 02-03, 2018, English (#2510) (closing date for registration June 04, 2018) 1,5 days Managers of roll workshops, plant operators, employees in roll workshops, and rolling mill maintenance and servicing personnel 28

29 Roll workshop In cooperation with Maschinenfabrik Herkules GmbH & CO. KG Basic training These trainings are available after the following expert trainings: - Aluminum hot strip (page 12) - Hot strip and heavy plate (page 11) - Cold strip (page 14) - Aluminum cold strip (page 15) This is your opportunity to learn more about the very latest rolling shops. Basics of a modern roll shop Special features of grinding machine technology Real-time controls and their influence on the grinding process On-the-fly measuring systems Integrated roll inspection systems Roll shop equipment Automation of roll shops Guided tour of the production shop of our cooperation partner Maschinenfabrik Herkules GmbH & Co. KG No specific previous knowledge necessary. Maschinenfabrik Herkules GmbH & Co. KG, Siegen Date German (#2521): Jan. 19, 18 (closing date for reg. Dec. 22, 2017) Jan. 25, 18 (closing date for reg. Dec. 28, 2017) Feb. 01, 18 (closing date for reg. Jan. 04, 2018) Feb. 08, 18 (closing date for reg. Jan. 11, 2018) Date English (#2520): Feb. 22, 18 (closing date for reg. Jan. 25, 2018) March 01, 18 (closing date for reg. Feb. 01, 2018) March 08, 18 (closing date for reg. Feb. 08, 2018) March 15, 18 (closing date for reg. Feb. 15, 2018) 1 day Rolling mill managers, plant operators, employees in roll workshops as well as rolling mill and roll shop maintenance and servicing personnel 29

30 2018 Program Plant technology Flatness measuring in flat rolling mills Basic training Theory of flatness measuring Presentation of the BFI principle and comparison with other methods Presentation of the hardware components of the SMS group flatness measuring system Presentation of the roll structure Optional: Introduction to flatness control Tour of the SMS group production shop No specific previous knowledge necessary. SMS group Hilchenbach Sept. 03, 2018, German (#3041) (closing date for registration Aug. 06, 2018) Oct. 08, 2018, English (#3040) (closing date for registration Sept. 10, 2018) 1 day Rolling mill staff, employees in roll workshops as well as rolling mill maintenance and servicing personnel 30

31 Measuring technology for seamless tube plants (hot section) Basic training Wall thickness measurement (ultrasonic, radiometric, others) Length/speed measurement (laser Doppler method, correlation method) Diameter and profile measuring technology (CCD cameras, laser scanning method, light-section measurement) Pyrometry and more Measured-data characterization and characteristic value determination, including data analysis with modern methods such as order or pitch length analysis No specific previous knowledge necessary. SMS group Mönchengladbach Oct. 09, 2018, German (#6001) (closing date for registration Sept. 11, 2018) Nov. 23, 2018, English (#6000) (closing date for registration Oct. 26, 2018) 1 day Engineers, technology specialists, technicians, rolling mill operators 31

32 2018 Program Plant technology Quality assurance systems: Material properties, roughness, oil film and strip stabilization In cooperation with EMG Automation GmbH Basic training The following quality parameters and the corresponding measurement technologies are discussed during four course units and one works tour: Works tour Laser optics-based online roughness measurement (SORM 3plus) Induction-based online measurement of tensile strength and yield strength (IMPOC) Infrared spectroscopic-based online measurement of the oil film (SOLID ) Induction-based strip stabilization for the hot-dip coating process in order to achieve optimum zinc or aluminum coatings (emass ) No special background knowledge is required, although an engineering background is an advantage. SMS group Hilchenbach Sept , 2018, German (#3131) (closing date for registration Aug. 08, 2018) Oct , 2018, English (#3130) (closing date for registration Sept. 12, 2018) 1,5 days Rolling mill management staff, line managers, quality assurance managers, process managers 32

33 Technological control systems X-Pact /ProBAS SMS group Hilchenbach (all trainings) Target group (all trainings) Software developers for technological control systems, electrical servicing personnel Basic training Basics of graphic programming with logicad Working with the X-Pact /ProBAS system configurator Basics of internal and external communication, X-Pact /ProBAS development and diagnosis tools Basics of system hardware Advanced training Refresher unit on the basics of X-Pact /ProBAS Structure and programming of technological control systems with X-Pact /ProBAS Data exchange/communication with external automation systems based on various protocols Diagnosis of internal and external communication 3, Sept , 2018, German (#3011) (closing date for registr. Aug. 13, 2018) Nov , 2018, English (#3010) (closing date for registr. Oct. 08, 2018) 5 days 1, Sept , 2018, German (#3021) (closing date for registr. Aug. 20, 2018) Nov , 2018, English (#3020) (closing date for registr. Oct. 15, 2018) 3 days Maintenance training Basic structure of a control system Current best-technology in hardware and software - TCS control systems - HMI - Data recording and saving - Fieldbus systems - Sensors and actuators Diagnosis and hardware faults Software backup and restoration 1, Sept , 2018, German (#3051) (closing date for registr. Aug. 27, 2018) Nov , 2018, English (#3050) (closing date for registr. Oct. 22, 2018) 3 days 33

34 2018 Program Plant technology Safety strategies safety fence Basic training/expert training Theory European safety requirements for machinery and plants Documentation requirements Selection of protective measures Practice Practical operation of equipment, e.g. access procedures Safety precautions for servicing/maintenance Requirements for a complete machine group (linked plants) in practice No specific previous knowledge necessary. SMS group Hilchenbach By arrangement By arrangement German (#3061) English (#3060) 1 day Project leaders, design engineers, plant operators 34

35 Low-voltage frequency converter SMS group Hilchenbach (all trainings) Target group for both trainings: Site managers, project managers, commissioning engineers, maintenance staff Basic training Presentation of the X-Pact Drive converter system Hardware configuration of the X-Pact Drive system Introduction to the software environment for commissioning and maintenance Commissioning of simple applications Basic knowledge of electrical engineering 1, Sept , 2018, German (#3121) (closing date for registr. Aug. 23, 2018) Nov , 2018, English (#3120) (closing date for registr. Oct. 29, 2018) 2 days Advanced training Consolidation of the X-Pact Drive functions Conducting of erection supervision, commissioning and maintenance Practical implementation of the software parameterisation Optimisation of the drive parameters Basic training on the X-Pact Drive low-voltage frequency converter 1, Sept , 2018, German (#3123) (closing date for registr. Aug. 29, 2018) Nov , 2018, English (#3122) (closing date for registr. Nov. 02, 2018) 2 days 35

36 2018 Program Plant technology Energy efficiency in metallurgical technology Energy-efficient solutions for automation: - Furnace Energy Optimization - Gas Cleaning assistant - Gas Cleaning control Overview of energy and environment technologies in steelmaking No specific previous knowledge necessary. SMS group Düsseldorf 1, Nov. 15, 2018, German (#3111) (closing date for registration Oct. 18, 2018) Dec. 03, 2018, English (#3110) (closing date for registration Nov. 05, 2018) 1 day Managers, service and maintenance staff, energy officers, and plant operators in metallurgical plants and rolling mills 36

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38 2018 Program elearning The metallurgical process chain From steelmaking to the finished product The 7 modules of the webucation training: Introduction Steelmaking and submerged-arc furnaces (SAF) Continuous casting CSP plants Hot rolling Cold rolling Strip processing lines Seven 45-minute units 1 license licenses 2,900,00 25 licenses 5, Training number 1210 (English) 1211 (German) Anybody who wants to understand the process from liquid steel to the finished product.! You ll receive a manual containing the main learning content after completing the training. 38

39 Hot strip and heavy plate production Module 1: The basics and plant technology Already addressed in the first module is Basics and plant tech - nology, which gives you varied insights into the rolling gap. The module starts with a focus on the products hot strip and heavy plate, looking at the various measurements and requirements. Next, in the second section, we deal with the dimensions and definitions crucial for getting to grips with the processes in the roll gap: from the geometrical variables to the forces at work. You find out about the structure of mill stands and the various work roll diameters. Then there is an easy-to-grasp explanation of how roll gap adjusting systems compensate for disrupting influences. Module 2: Hot strip production processes Starting with the structure of hot strip mills and plant designs, you work your way through the basics for an overall understanding of the fundamentals of hot strip processing. Central to this module are the typical market demands of the quality of hot strip, plus the plant technology developed to meet these requirements. We take a look at the following quality characteristics: strip thickness, width, profile, contour, and flatness, coil shape, mechanical properties, and strip surface.! 60 minutes per module 1 license per module 10 licenses 2, per module 25 licenses 3, per module Training number: Module 1: TC_ (English) TC_ (German) Module 2: TC_ (English) TC_ (German) Module 3: TC_ (English) TC_ (German) Technicians, engineers All our webucation trainings require participants to have basic technical knowledge. Module 3: Heavy plate production processes First comes an introduction to the vast complex that makes up a heavy plate rolling mill. Then we home in on the special features of the rolling mill. The focus here is on the typical market demands of the quality of heavy plate, plus the plant technology developed to meet these requirements. We take a look at the following quality characteristics: strip thickness, profile, and flatness, width and rectangularity, sabers, mechanical properties. Technical requirements Operating systems: Microsoft Windows XP / Windows Vista / Windows 7 Graphic card with at least high color (16 bits), resolution 1024 x 768 or higher Sound card and audio output (headphones / speakers) MS Internet Explorer 6.0 (or higher) Adobe Flash-Player 10 (or higher) Internet access 39

40 2018 Program elearning Thread cutting machine approx. 1.5 hours 1 license licenses 2, licenses 3, Training number: 1260 (English) 1261 (German) Technicians, engineers, operators Module 1: General introduction Presentation of the machine types TCG and CTM Design of the thread cutting machine - Pusher - Centering device - Clamping device - Gear unit - Z-axis - Internal clamping mandrel - Tool head - Hood Basic technical training Module 2: General introduction: - Fundamentals of wire drawing - Design of a drawing line - Drawing systems Functional areas of a drawing line: - Ring preparation equipment - Drawing and inspection - Straightening and end finishing Design of the thread cutting machine: - Combined drawing systems with B Series drawing elements - Combined drawing systems with D Series drawing elements - Combined drawing systems with F Series drawing elements - Caterpillars for drawing of solid material - Straightening machine of the WRP BF Series - Straightening machine of the WRPF Series - Straightening and polishing machines of the B Series 40

41 Cold Pilger Mill (KPW) General introduction - Fields of application - Materials and their rollability - Rolling principle - Performance data Presentation of the machine type - Machine design - Upline and downline machines - Control sequence - Settings Technology: - Description of the rolling tools - Parameters of a rolling and their interpretation - Rolling problems and countermeasures Basic technical training! approx. 60 minutes 1 license licenses 2, licenses 3, Training number: 1262 (English) 1263 (German) Technicians, engineers, operators Can also be used on mobile terminals HybrEx extrusion press General introduction - History of extrusion technology - Use of extrusion presses - Market requirements Hydraulic presses - Heavy metal extrusion presses - Light alloy extrusion presses HybrEx extrusion press - The HybrEx drive concept - The most important assemblies at a glance! 60 minutes 1 license licenses 2, licenses 3, Training number: 1264 (English) 1265 (German) Technicians, engineers, operators Can also be used on mobile terminals 41

42 Program Technical Service References SMS TECademy PT Krakatau Steel (PTKS) places order for SMS TECademy Successful partnership approved Last year, PTKS placed an order with the SMS group for the supply of a turnkey high-performance hot strip mill and is now counting on the professional and high-quality training from the full-liner. Over a training period of several weeks, the customer s staff will be trained by the SMS group experts. Four large topic blocks were identified together with PTKS. While two of the four training groups are coached in technical topics, the other two groups will be focusing on commercial aspects. The totally positive feedback from the participants pleases the team from the TECademy and the trainers alike. When it comes to professional training, the SMS TECademy is the best academy in the iron and steel industry that I know, says Makhfuri, Instrument Supervisor at PTKS. 42

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44 Program Technical Service Training Center Hilchenbach Düsseldorf Mönchengladbach Our Training Center Here you ll find classrooms equipped with state-of-theart technological training equipment for a pleasant environment that supports the entire learning process. Fully benefit from this motivational training atmosphere and maximize your learning success. Right next door are our production shop and LernWERK apprentice workshop, creating a direct link to the real world of practical operations. You learn even more from this special equipment in our training center: Safety fence for Learning on the model Model rolling mill Control cabinets for drive systems Our digital workshop our innovate 3D learning tool It applies innovative virtual engineering and powerful 3D visualization in a specially equipped projection room to create vivid digital models of plants, components, or production processes in real time. Just two examples of virtual reality in TECademy trainings are simulations that allow us to walk through plants in real time, plus a virtual plant portal that simulates entire process chains including dynamic demonstrations of production processes. Our LernWERK Primarily devoted to teaching our apprentices about production processes at first hand, the LernWERK is ideal for practical, near-reality exercises during our customer trainings. 44

45 Fax: Log-in Please fill in the registration form completely and send it to the above fax number or address. We hereby register with binding effect: Person registering Surname/first name/title* Department/function* * Telephone number (for queries) Participant* Surname/ first name/title Department/ Function Qualification/ Job title Phone number Seminar No. 1 Company data / invoice recipient Street/number* Postcode/town* Industry Industry Invoice address, if different* *Please complete all the mandatory boxes. Place, date Signature (person registering) We will be happy to assist you with the choice and reservation of a hotel. You can thereby benefit from the special terms that we have negotiated with our contract hotels. In addition we would be pleased to help you in organising the transfer between airport and hotel. Please do not hesitate to contact us.

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48 SMS group GmbH Wiesenstrasse Hilchenbach, Germany Phone: Telefax: Internet: SE-314E SMS group GmbH Published on Circulation 300 Printed in Germany Ky The information provided in this brochure contains a general description of the performance characteristics of the products concerned. The actual products may not always have these characteristics as described and, in particular, these may change as a result of further developments of the products. The provision of this information is not intended to have and will not have legal effect. An obligation to deliver products having particular characteristics shall only exist if expressly agreed in the terms of the contract.