Training at Schütte. Double benefits: for you and for us

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Marilyn Wilkinson
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1 Training at Schütte Double benefits: for you and for us

2 02 Schütte TRAINING Training courses for multi-spindle automatics A prerequisite for trouble-free and thus economic operation of multi-spindle automatics is, apart from highest possible technical level of the machine, a highly trained team of employees. This training applies to the areas operation, setting and maintenance. We therefore offer an extensive, continuously developing training programme that meets the requirements of a constantly expanding range of activities. Apart from the description of the function of the multi-spindle automatic, specific facts on the different series and their ranges of application are also covered. Besides the training courses for operation of the machine during initial operation, in our training centre we also offer courses on setting, programming and maintenance. The courses generally take place in our training centre. They are clearly structured and backed up with comprehensive documentation. All standard training courses can be modified as desired by the customer and offered as individual training, whereby such training courses should have a minimum of 3 participants. We will co-ordinate the subjects, duration and point in time of the individual training courses with our customers. The dates of standard training courses will be defined as required. Special courses on multi-spindle automatic round off the offer. Language The courses are usually held in German, although English is also possible upon request. Other languages with the support of an interpreter are also possible for an additional charge.

Schütte TRAINING 03 Overview of our courses The course programme is tuned to the different series of the multi-spindle automatics and the areas of activity.

3 Schütte TRAINING 03 Overview of our courses The course programme is tuned to the different series of the multi-spindle automatics and the areas of activity. G Series PC Series SCX Series Operation Operation Operation Setup and programming Setup Setup Service and maintenance Mechanics Programming Programming I Service Electrical system Service and maintenance Mechanics Programming II Service Electrical system Service and maintenance Mechanics Service Electrical system FLEXIBILITY PRODUCTIVITY Further courses REAR-SIDE MACHINING POWER PRECISION We will gladly develop individual training courses for you that are tailored to your machinery. Please contact us if you required further information on this. PROCESS RELIABILITY EASY SETUP Into the future with Schütte

4 04 Schütte TRAINING

Schütte TRAINING 05 G Series fast and compact The smallest Schütte multi-spindle automatic lathes are the highly productive, cam-controlled Series G models that achieve unrivalled speeds and offer

5 Schütte TRAINING 05 G Series fast and compact The smallest Schütte multi-spindle automatic lathes are the highly productive, cam-controlled Series G models that achieve unrivalled speeds and offer bar throat sizes up to 20 mm. The G-Series machines have six or eight main spindles and are often also operated as double three-spindle or double four-spindle lathes. Simple workpieces produced by clients' machines are turned out at well under a second per unit. With regard to their machining capabilities, however, these models go far beyond the traditional cam-controlled machine. With additional functions such as CNC compound slide, CNC opposed spindle, electric motor-driven cross slide adjustment and spindle stop, complex and high-precision turned parts can also be produced. Tried and tested fast and reliable drive technology via cams, classical basic structure based on Schütte design Compact smallest design combined with high rigidity thanks to stable frame construction Flexible independent optimisation of spindle speed and feed movements with two AC motors with stepless control Complex contour turning with options such as CNC compound slide, CNC pick-up spindle and independent tool drives G SERIES THE CAM-CONTROLLED MACHINES WITH CNC OPTIONS

6 06 Schütte TRAINING G Series operation Basic comprehension of the method of operation and equipment of the G series. Safe machine operation (user interface and message texts), safe machining sequence and tool change. Basic machine Basic structure and method of operation of the G series Explanation of the user interface and message texts Changing and cleaning chucks, collets, feed fingers, clamping and feed tubes Explanation of clamping and feed rate in the indexing area Changing cams and explanation of function (mechanical) Tool systems, tool presetting Basic principles of a machining sequence, determination of part-production times, structure of setup plan Carrying out independent tool change Managing NC programs and making minor alterations independently (SINUMERIK 840D) Moving machine to home position with simulated fault Procedure for switching machine on and off Aligning quill and tool to work spindle (boring) Online test: Machine AHS Cologne Auxiliary units Cooling lubricant system: Explanation and setting of pressures Explanation of parameters Loading magazine: Procedure when switching on the system Explanation of functions and sequence Changing parameters Conversion to a different diameter. Channel and pusher Tool monitoring: Artis, Brankamp, Middex, Nordmann Addressed group of persons: Machine operators Prerequisites: Experience in the area of turning technology. Professional experience in the handling of multi-spindle automatics. Training concept: Practical course Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

7 Schütte TRAINING 07 G series setup and programming Basic comprehension of the method of operation and equipment of the G series. Procedure for retooling and setting up a new workpiece on the machine. Explanation of operating concepts. Aids for process design and integration of CNC operations. Basic structure and method of operation of the G series Menu navigation of HMI / AHS and machine operation Basic principles of a machining sequence, determination of part-production times, structure of setup plan Selection and configuration of cams and change gears Tool system and methods of presetting, cooling lubricant concepts Alignment procedures, setting workpiece dimensions Standard and auxiliary devices and the corresponding production processes Integration of CNC devices and their programming Scope and function of auxiliary units Addressed group of persons: Automatic lathe setters, machine operators, CNC programmers, production planners Prerequisites: Experience in the area of turning technology. Professional experience in the handling of multi-spindle automatics and knowledge of NC programming (DIN 66025). Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours Even a long march begins with the first step

8 08 Schütte TRAINING G series service and maintenance/ mechanical system Basic comprehension of the structure and function of the Schütte multi-spindle automatics. Detecting, analysing and eliminating malfunctions, plus preventive and condition-oriented maintenance. Basic structure and method of operation of the G series Message texts and their meaning Spindle drum support, indexing and interlock Workpiece clamping and feed rate Drive chain tension Power train Camshaft synchronisation Longitudinal and cross slide stops Opposed spindle CNC compound slide Setting the sensors Maintenance intervals Wear parts, spare parts and operating equipment Operating tools Addressed group of persons: Maintenance and repair personnel Prerequisites: Qualified specialist in the area of production engineering, system technology or industrial mechanical systems. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

9 Schütte TRAINING 09 G series service/electrical system Independent and systematic troubleshooting. Comprehension of hardware and software. Replacement of electrical components. Basic structure and method of operation of the G series Concept and structure of the control system Menu structure, menu sequence and operation of the SICS interface Circuit diagrams / hardware Bus systems Software structure, configuration and software tools Diagnostics (scope, scope function) Addressed group of persons: Maintenance and service personnel Prerequisites: A prerequisite for participation in this course is thorough knowledge of SINUMERIK Solution Line, Step7, SIMODRIVE/SINAMICS and the bus systems ASi-bus and Profibus. A further requirement for course participants is prior attendance at a SINUMERIK 840D Solution Line training course at SIEMENS. The course is designed for electrically skilled persons. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours The only limits we have are those we place on ourselves.

10 010 Schütte TRAINING

Schütte TRAINING 011 PC series fast and powerful Automatics in the PC series are machining centres and are used whenever classic cam-controlled automatics reach their limits.

11 Schütte TRAINING 011 PC series fast and powerful Automatics in the PC series are machining centres and are used whenever classic cam-controlled automatics reach their limits. Their range of functions goes far beyond that of turning. Tapping, mill cutting, polygon turning and eccentric drilling operations make complete machining of geometrically complex workpieces possible. Six or eight work spindles, longitudinal and cross slides that can be controlled independently of one another as well as rear-side machining with up to three tools is state of the art. The Schütte programming system SICS can be used for simple control of more than 56 axes. PC multi-spindle automatics are designed for material removal of geometrically sophisticated parts made of hard solid materials. Wide gashes and complex drilling operations are part of your daily production operations. The machines are designed to be robust, durable and technically flexible. Robust basic structure thanks to tried-and-tested frame construction Depending on the version, six or (upon request) eight workpiece spindles that can be controlled independently of one another Each workpiece spindle has its own longitudinal and cross slide feed units with direct measuring system Rear-side machining with up to three tools Short setup, non-production and part-production times Over 56 CNC axes can be programmed easily PC series Versatile, precise and economic

12 012 Schütte TRAINING PC series operation Basic comprehension of the method of operation and equipment of the PC series. Safe machine operation (user interface and message texts), safe machining sequence and tool change. Basic machine: Basic structure and method of operation of the PC series Explanation of the user interface Message texts and their meaning Explanation of software, PC-machine Explanation of workpiece clamping and feed rate in the indexing area Basic principles of a machining sequence, determination of part-production times, structure of setup plan Carrying out independent tool change Tool presetting Changing and cleaning chucks, collets, feed fingers, clamping and feed tubes Moving machine to home position with simulated fault Management of NC programs and carrying out minor changes independently Online test: Machine AHS Cologne Addressed group of persons: Automatic lathe setters, machine operators Prerequisites: Experience in the area of CNC turning technology. Professional experience in the handling of multi-spindle automatics. Training concept: Practical course Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

13 Schütte TRAINING 013 Auxiliary units: Cooling lubricant system: Explanation and setting of pressures Explanation of parameters Loading magazine: Procedure when switching on the system Explanation of functions and sequence Changing parameters Conversion to a different diameter. Channel and pusher Tool monitoring: Artis Brankamp Middex Nordmann Nothing in this world was ever achieved in a dream. So act now!

14 014 Schütte TRAINING PC series setup Basic comprehension of the method of operation and equipment of the PC series. Procedure for retooling and setting up a new workpiece on the machine. Initial operation and optimisation of NC programs. Explanation of operating concepts. Basic structure and method of operation of the PC series Menu navigation and machine operation with the user software SICS Message texts and fault elimination, tele-service Tool system and methods of presetting, cooling lubricant concepts Basic principles of a machining sequence, determination of part-production times, structure of setup plan Standard and auxiliary devices and the corresponding production processes Structure of machine configuration and NC program Processing and optimization of workpiece programs, analysis aids Traversing fields and collision situations, setup variations and alignment procedures Scope and function of auxiliary units Addressed group of persons: Automatic lathe setters, machine operators Prerequisites: Experience in the area of turning technology and handling of multi-spindle automatics, plus basic knowledge of the operation of CNC machines. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

15 Schütte TRAINING 015 PC series programming Refreshing knowledge on the method of operation and equipment of the PC series. Basic comprehension of the control concept of the PC series. Aids for process configuration. Preparation and optimisation of NC programs. Basic structure and method of operation of the PC series Menu navigation and machine operation with the user software SICS Explanation of the control concept, curve generator, NC technology Basic principles of NC programming, command scopes, structure of the workpiece program Machine devices, tool system and the corresponding production processes Structure and preparation of a machine configuration Basic principles of a machining sequence, determination of part-production times, structure of setup plan Programming of special devices, auxiliary drives File management and data structures Analysis methods, optimisation aids, machine data Addressed group of persons: CNC programmers, automatic lathe setters, production planners Prerequisites: Experience in the area of turning technology, knowledge of the work sequence on multi-spindle automatics including NC programming (DIN 66025). Training concept: Theoretical course with practical exercises at the programming workstation. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours Humans are the most important and valuable peripheral devices of a computer system.

16 016 Schütte TRAINING PC series service and maintenance/ mechanical system Basic comprehension of the structure and function of the Schütte multi-spindle auto matics of the PC series. Detecting, analysing and eliminating malfunctions, plus preventive and condition-oriented maintenance. Basic structure and method of operation of the PC series Service menu SICS2000 Message texts and their meaning Spindle drum support, indexing and interlock Auxiliary speed and spindle drives Stop control Indexing area Machining units Auxiliary devices Opposed spindle Measuring systems and valve characteristic curve Scope function Hydraulics, pneumatics, lubrication Maintenance intervals Wear parts, spare parts and operating equipment Operating tools Addressed group of persons: Maintenance and repair personnel Prerequisites: Qualified specialist in the area of production engineering, system technology or industrial mechanical systems. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

17 Schütte TRAINING 017 PC series service/electrical system Independent and systematic troubleshooting. Comprehension of hardware and software. Replacement of electrical components. Basic structure and method of operation of the PC series Concept and structure of the control system Menu structure, menu sequence and operation of the SICS interface Circuit diagrams / hardware Bus systems Beckhoff hydraulic boxes with diagnostics software Software structure, configuration and software tools Diagnostics (scope, scope function) Addressed group of persons: Maintenance and service personnel A prerequisite for participation in this course is thorough knowledge of SIMODRIVE/SINAMICS and the bus systems ASi-bus and Profibus and PLC. Skills and programming according to IEC The course is designed for electrically skilled persons. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours Man is still the most extraordinary computer of all. John F. Kennedy

18 018 Schütte TRAINING

19 Schütte TRAINING 019 SCX series Freedom redefined With its SCX series, Schütte realised the vision of a multi-spindle machine for the first time: the diversity of the machining options of a multi-spindle machine combined with the simple setup and operation of a single-spindle machine. The SCX offers different versions for workpieces of varying complexity. Six main spindles and an opposed spindle for workpieces that can be manufactured almost completely from the first workpiece side. Plus the 9-spindle machine for workpieces that also have to be extensively machined on the second workpiece side economic and complete. Different expansion stages depending on the complexity of your workpieces Variable exchange of the machining heads across the entire range of machines and versions easy, simple and safe tooling, setup and operation Transferability of programs Version change without additional training requirements Precision and convenience thanks to quick-change interface for equipment and tool heads The SCX is designed for flexible use and is extremely economic

20 020 Schütte TRAINING SCX series operation Basic comprehension of the method of operation and equipment of the SCX series. Safe machine operation (user interface and message texts), safe machining sequence and tool change. Basic machine: Basic structure and method of operation of the SCX series Explanation of the user interface Message texts and their meaning Basic principles of a machining sequence, determination of part-production times, structure of setup plan Changing and cleaning chucks, collets, feed fingers, clamping and feed tubes Explanation of workpiece clamping and feed rate in the indexing area Tool systems Carrying out independent tool change Tool presetting Procedure for switching machine on and off Moving machine to home position with simulated fault Management of NC programs and carrying out minor changes independently Online test: Machine AHS Cologne Auxiliary units: Cooling lubricant system: Explanation and setting of pressures Explanation of parameters Loading magazine: Procedure when switching on the system Explanation of functions and sequence Changing parameters Conversion to a different diameter. Channel and pusher Tool monitoring: Artis Addressed group of persons: Machine operators Prerequisites: Experience in the area of CNC turning technology. Professional experience in the handling of multi-spindle automatics. Training concept: Practical course Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

21 Schütte TRAINING 021 SCX series setup Basic comprehension of the method of operation and equipment of the SCX series. Procedure for retooling and setting up a new workpiece on the machine. Initial operation and adaptation of NC programs. Explanation of operating concepts. Basic structure and method of operation of the SCX series Menu navigation and machine operation with the user software SICS Basic principles of a machining sequence, determination of part-production time, setup plan and tool list Tool concept and methods of presetting, cooling lubricant concepts Setup library and corresponding production processes Opposed spindle concepts, rear-side machining and alignment procedures Structure and initial operation of NC programs Processing and optimization of workpiece programs, analysis aids Compensation strategies (wear, thermal growth, etc.), process monitoring Traversing fields and collision situations, tool turret Material flow and workpiece handling, palletising unit Scope and function of auxiliary units (hydraulic, pneumatics, cooling lubricant) Message texts and fault elimination, tele-service Addressed group of persons: Automatic lathe setters Prerequisites: Skills in the area of turning technology and handling of multi-spindle automatic automatics, plus experience in the operation of CNC machines. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours Being successful requires two things: clear objectives and a burning desire to achieve them.

22 022 Schütte TRAINING SCX series programming I Refreshing knowledge on the method of operation and equipment of the SCX series. Basic comprehension of the control concept of the SCX series. Aids for process configuration. Preparation and optimisation of NC programs. Basic structure and method of operation of the SCX series Explanation of the control concept, axis frame and channel assignments, NC and PLC Menu navigation and machine operation with the user software SICS Basic principles of NC programming, co-ordinate systems Structure of the workpiece program, command scopes, functions, standard cycles Machining devices, tool system and the corresponding production processes Basic principles of a machining sequence, determination of part-production time, setup plan and tool list Structure and preparation of a tool configuration, standard and optional axes Example programs of standard machining operations Programming with transformations, multi-axis movements, process monitoring File management and data structures, work with subprograms Analysis methods, machine data Addressed group of persons: CNC programmers, automatic lathe setters, production planners Prerequisites: Experience in the area of turning technology. Professional experience in the handling of multi-spindle automatics and knowledge of NC programming (DIN 66025). Training concept: Theoretical course with practical exercises at the programming workstation. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

23 Schütte TRAINING 023 SCX series programming II More detailed knowledge of programming the SCX. Introduction to high-level language programming. Comprehension and optimisation of non-production times. Programming of complex contours. Case analyses. Basic structure and control concept of the SCX series Axis frame and channel assignments, communication between NC and PLC Structure and menu navigation of the user software SICS, structure of the NC program Programming with transformations, multi-axis movements Subroutines, standard and special cycles Program loops, program jumps and program branches Synchronous actions, frame shifting, rotations, contouring control Version programming, linkage, parameterisation Analysis methods, part-production time analyses, optimisation approaches, troubleshooting Addressed group of persons: CNC programmer, automatic lathe setters with NC skills Prerequisites: Experience in programming of CNC machines. Knowledge of the method of operation of the SCX and successful participation in the course "Programming I" or knowledge of the presented learning content. Training concept: Theoretical course with practical exercises at the programming workstation. Course duration: 3 days, time frame: Mon 08:30 hours to Wed 14:30 hours Computers do not exist so that people have less to do but rather because people have better things to do.

24 024 Schütte TRAINING SCX series service and maintenance/ mechanical system Basic comprehension of the structure and function of multi-spindle automatics. Detecting, analysing and eliminating malfunctions, plus preventive and condition-oriented maintenance. Basic structure and method of operation of the SCX series Machine versions (bar and chuck machine) Control system structure, control system components Message texts and their meaning Service and Diagnostics menu Material clamping and feed rate Spindle drum support, indexing and interlock Machining units, tool heads, tool drives Opposed spindle Workpiece changer, rear side housing Reference points Coolant circuit Hydraulics, lubrication, pneumatics Maintenance intervals Wear parts, spare parts and operating equipment Operating tools Addressed group of persons: Maintenance and repair personnel Prerequisites: Qualified specialist in the area of production engineering, system technology or industrial mechanical systems. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours

25 Schütte TRAINING 025 SCX series service/electrical system Independent and systematic troubleshooting. Comprehension of hardware and software. Replacement of electrical components. Basic structure and method of operation of the SCX series Concept and structure of the control system with double NCU Menu structure, menu sequence and operation of the SICS interface Circuit diagrams / hardware Bus systems Software structure, configuration and software tools Diagnostics (scope, scope function) Addressed group of persons: Maintenance and service personnel A prerequisite for participation in this course is thorough knowledge of SINUMERIK 840D Solution Line, Step7, SIMODRIVE/SINAMICS and the bus systems ASi-bus and Profibus. A further requirement for course participants is prior attendance at a SINUMERIK 840D Solution Line training course at SIEMENS. The course is designed for electrically skilled persons. Training concept: Theoretical course with practical content on a real machine. Course duration: 5 days, time frame: Mon 08:30 hours to Fri 14:30 hours Focus on your success and success will focus on you.

26 026 Schütte TRAINING How to find us Leave the A4 motorway at exit no. 13. Move into the left lane at the slip road traffic light. Carry on this road (Siegburger Straße) and turn left after the second underpass at the traffic light into the road "Am Schnellert". Drive straight ahead until just before the Rhine. Turn left into "Alfred- Schütte-Allee" and drive parallel to the Rhine until you reach the Schütte plant on the left-hand side. GPS data: N ,99 O ,42

27 Schütte TRAINING 027 Registration form Registration for the training course:... Course date: from...to... Participant: Name:... Function:... Date of arrival:... Date of departure:... Hotel reservation by AHS:... yes...no Qualification: yes no Do you have experience with turning technology? (ideal for all operator training courses) Do you have experience with multi-spindle automatics? (ideal for all operator and all setter training courses) Do you have experience with NC programming (DIN 66025)? (prerequisite for all programming courses, ideal for all setter courses) You have a command of the content of the course "Programming I"-SCX? (prerequisite for the course "Programming II"-SCX) Are you a qualified specialist in the area of production engineering, system technology or industrial mechanical systems? (prerequisite for all service and maintenance courses mechanical system) Are you an electrically skilled person? (prerequisite for all service and maintenance courses electrical system) Do you have experience with SINUMERIK 840D Solution Line? (prerequisite for all service and maintenance courses electrical system for the G and SCX series) Do you have knowledge of SIMODRIVE/SINAMICS? (ideal for all service and maintenance courses electrical system) Do you have knowledge of the bus systems ASi-bus and Profibus? (ideal for all service and maintenance courses electrical system) Do you have knowledge of Step7? (prerequisite for all service and maintenance courses electrical system for the G and SCX series) Do you have knowledge of TwinCat and CoDeSys? (prerequisite for all service and maintenance courses electrical system for the PC series) Did you participate in the course SINUMERIK 840D Solution Line at SIEMENS? (prerequisite for all service and maintenance courses electrical system for the G and SCX series) Date, signature Further registration options: Fax: +49 (0) or svz@schuette.de please separate here

28 Alfred H. Schütte Postfach D Köln-Poll Alfred-Schütte-Allee 76 D Köln-Poll GPS data: N ,99 O ,42 Training offers Telephone +49 (0) Fax +49 (0) schuette@schuette.de Subject to changes without prior notice. Reprinting permitted subject to quoting source and prior agreement. KD A 951d eng

Fast, precise, powerful

Fast, precise, powerful CNC multi-spindle automatics of the PC series 02 Schütte PC Series Compact design: hydraulic endworking slide feed unit with linear measuring system and control valve Material removal